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Commit 814e2081 由 张东亮
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左侧口检测到掉料时暂停并报警

1 个父辈 e2efb7d5
内嵌 并排
正在显示 5 个修改的文件 包含 92 行增加 和 7 行删除
AutoScanAndLabel/resources/en-US.lngres
...@@ -599,3 +599,4 @@ Res0221 未检测到打印标签 No printed labels detected ...@@ -599,3 +599,4 @@ Res0221 未检测到打印标签 No printed labels detected
Res0222 贴标时未检测到打印标签 Labels Not Detected During Relabeling Res0222 贴标时未检测到打印标签 Labels Not Detected During Relabeling
Res0223 未知数 Unknow Res0223 未知数 Unknow
Res0224 上一个标签尚未移走 Previous Label Not Removed Res0224 上一个标签尚未移走 Previous Label Not Removed
Res0225 放料失败请手动处理,请将料盘放入: 左侧料串,按左侧按钮继续 UnLoading Failed, Please Handle It Manually: Place Reel In UP Stacker And Press Left Button
AutoScanAndLabel/resources/zh-CN.lngres
...@@ -536,3 +536,4 @@ Res0221 未检测到打印标签 未检测到打印标签 ...@@ -536,3 +536,4 @@ Res0221 未检测到打印标签 未检测到打印标签
Res0222 贴标时未检测到打印标签 贴标时未检测到打印标签 Res0222 贴标时未检测到打印标签 贴标时未检测到打印标签
Res0223 未知数 未知数 Res0223 未知数 未知数
Res0224 上一个标签尚未移走 上一个标签尚未移走 Res0224 上一个标签尚未移走 上一个标签尚未移走
Res0225 放料失败请手动处理,请将料盘放入: 左侧料串,按左侧按钮继续 UnLoading Failed, Please Handle It Manually: Place Reel In UP Stacker And Press Left Button
\ No newline at end of file \ No newline at end of file
CodeLibrary/CodeLibrary.csproj
...@@ -40,7 +40,7 @@ ...@@ -40,7 +40,7 @@
<HintPath>..\dll\Basler.Pylon.dll</HintPath> <HintPath>..\dll\Basler.Pylon.dll</HintPath>
</Reference> </Reference>
<Reference Include="ConfigHelper"> <Reference Include="ConfigHelper">
<HintPath>..\..\..\..\..\类库\ConfigHelper.dll</HintPath> <HintPath>..\dll\ConfigHelper.dll</HintPath>
</Reference> </Reference>
<Reference Include="halcondotnet"> <Reference Include="halcondotnet">
<HintPath>..\dll\halcondotnet.dll</HintPath> <HintPath>..\dll\halcondotnet.dll</HintPath>
...@@ -55,7 +55,7 @@ ...@@ -55,7 +55,7 @@
</Reference> </Reference>
<Reference Include="MvCameraControl.Net, Version=2.4.1.2, Culture=neutral, processorArchitecture=MSIL"> <Reference Include="MvCameraControl.Net, Version=2.4.1.2, Culture=neutral, processorArchitecture=MSIL">
<SpecificVersion>False</SpecificVersion> <SpecificVersion>False</SpecificVersion>
<HintPath>..\..\..\..\..\类库\MvCameraControl.Net.dll</HintPath> <HintPath>..\dll\MvCameraControl.Net.dll</HintPath>
</Reference> </Reference>
<Reference Include="Newtonsoft.Json, Version=9.0.0.0, Culture=neutral, PublicKeyToken=30ad4fe6b2a6aeed, processorArchitecture=MSIL"> <Reference Include="Newtonsoft.Json, Version=9.0.0.0, Culture=neutral, PublicKeyToken=30ad4fe6b2a6aeed, processorArchitecture=MSIL">
<SpecificVersion>False</SpecificVersion> <SpecificVersion>False</SpecificVersion>
......
DeviceLibrary/AutoScanAndLabel/MainMachine _LeftProcess.cs
...@@ -39,6 +39,49 @@ namespace DeviceLibrary ...@@ -39,6 +39,49 @@ namespace DeviceLibrary
// return hight; // return hight;
// } // }
//} //}
int _leftBatchAxisPositionWhileTrayCheck = 0;
/// <summary>
/// 出库上一次料盘定位信号亮时批量轴的位置
/// </summary>
int LeftBatchAxisPositionWhileTrayCheck
{
get => _leftBatchAxisPositionWhileTrayCheck;
set
{
if (_leftBatchAxisPositionWhileTrayCheck != value)
{
_leftBatchAxisPositionWhileTrayCheck = value;
LeftMoveInfo.log($"左侧批量轴定位信号亮时位置：{_leftBatchAxisPositionWhileTrayCheck}");
}
}
}
bool checkReelIsPutOk(int curPos)
{
bool enableCheck = ConfigHelper.Config.Get("左侧料盘放料串检查是否启用", true);
if (enableCheck)
{
var aixH = 1f * Math.Abs(_leftBatchAxisPositionWhileTrayCheck - curPos) / Config.Left_Batch_ChangeValue;
int plateH = PlwHight / Config.Right_Batch_ChangeValue * Config.Left_Batch_ChangeValue;
var canErrorMM = ConfigHelper.Config.Get("左侧料盘放料串检查厚度最大偏差值", 5);
if (Math.Abs(aixH - plateH) <= canErrorMM)
{
LeftMoveInfo.log($"料盘定位信号{IOValue(IO_Type.LeftTop_Check)},批量轴当前位置：{curPos}，" +
$"上次位置{_leftBatchAxisPositionWhileTrayCheck},批量轴厚度{aixH},料盘厚度{plateH},允许的最大差值{canErrorMM}," + $"{Math.Abs(aixH - plateH)}<={canErrorMM},认为放料串成功");
return true;
}
else
{
LeftMoveInfo.log($"料盘定位信号{IOValue(IO_Type.LeftTop_Check)},批量轴当前位置：{curPos}，" +
$"上次位置{_leftBatchAxisPositionWhileTrayCheck},批量轴厚度{aixH},料盘厚度{plateH},允许的最大差值{canErrorMM}." + $"{Math.Abs(aixH - plateH)}>{canErrorMM},认为放料串失败");
return false;
}
}
else
{
return true;
}
}
void LeftProcess() void LeftProcess()
{ {
if (CheckWait(LeftMoveInfo)) if (CheckWait(LeftMoveInfo))
...@@ -50,11 +93,15 @@ namespace DeviceLibrary ...@@ -50,11 +93,15 @@ namespace DeviceLibrary
case MoveStep.L01: case MoveStep.L01:
LeftCount = 0; LeftCount = 0;
LeftShelfNoTray = false; LeftShelfNoTray = false;
LeftMoveInfo.NextMoveStep(MoveStep.L03); LeftMoveInfo.NextMoveStep(MoveStep.L02);
CylinderMove(null, IO_Type.LeftStopDown, IO_Type.LeftStopUP); CylinderMove(null, IO_Type.LeftStopDown, IO_Type.LeftStopUP);
LeftBatchAxisToP2(Config.Left_Batch_P2, Config.Left_Batch_P1_speed, IO_VALUE.HIGH); LeftBatchAxisToP2(Config.Left_Batch_P2, Config.Left_Batch_P1_speed, IO_VALUE.HIGH);
LeftMoveInfo.log($"批量轴上升到P2位置,第一次提升,LeftStartMovePosition={LeftStartMovePosition}"); LeftMoveInfo.log($"批量轴上升到P2位置,第一次提升,LeftStartMovePosition={LeftStartMovePosition}");
break; break;
case MoveStep.L02:
LeftMoveInfo.NextMoveStep(MoveStep.L03);
LeftBatchAxisPositionWhileTrayCheck = Left_Batch_Axis.GetAclPosition();
break;
//轴下降一点 //轴下降一点
case MoveStep.L03: case MoveStep.L03:
LeftMoveInfo.NextMoveStep(MoveStep.L04); LeftMoveInfo.NextMoveStep(MoveStep.L04);
...@@ -74,6 +121,7 @@ namespace DeviceLibrary ...@@ -74,6 +121,7 @@ namespace DeviceLibrary
LeftMoveInfo.NextMoveStep(MoveStep.L40_ShelfFull); LeftMoveInfo.NextMoveStep(MoveStep.L40_ShelfFull);
LeftMoveInfo.log($"批量轴已下降到底,料串已满,Left_Batch_P1={Config.Left_Batch_P1}"); LeftMoveInfo.log($"批量轴已下降到底,料串已满,Left_Batch_P1={Config.Left_Batch_P1}");
} }
LeftMoveInfo.log($"出料提升机构，下降固定值为{targetP1}脉冲！"); LeftMoveInfo.log($"出料提升机构，下降固定值为{targetP1}脉冲！");
Left_Batch_Axis.AbsMove(LeftMoveInfo, targetP1, targetSpeed); Left_Batch_Axis.AbsMove(LeftMoveInfo, targetP1, targetSpeed);
LeftMoveInfo.log($"批量轴下降固定值"); LeftMoveInfo.log($"批量轴下降固定值");
...@@ -81,7 +129,7 @@ namespace DeviceLibrary ...@@ -81,7 +129,7 @@ namespace DeviceLibrary
//根据轴位置判断去料串满步骤还是不满步骤 //根据轴位置判断去料串满步骤还是不满步骤
case MoveStep.L04: case MoveStep.L04:
var currpos = Left_Batch_Axis.GetAclPosition(); var currpos = Left_Batch_Axis.GetAclPosition();
if (currpos <= Config.Left_Batch_P1+2000) if (currpos <= Config.Left_Batch_P1 + 2000)
{ {
LeftMoveInfo.NextMoveStep(MoveStep.L40_ShelfFull); LeftMoveInfo.NextMoveStep(MoveStep.L40_ShelfFull);
LeftMoveInfo.log($"批量轴已下降到底,料串已满,Left_Batch_P1={Config.Left_Batch_P1},needpos={currpos}"); LeftMoveInfo.log($"批量轴已下降到底,料串已满,Left_Batch_P1={Config.Left_Batch_P1},needpos={currpos}");
...@@ -119,8 +167,40 @@ namespace DeviceLibrary ...@@ -119,8 +167,40 @@ namespace DeviceLibrary
LeftMoveInfo.log($"批量轴上升到P2位置,LeftStartMovePosition={LeftStartMovePosition}"); LeftMoveInfo.log($"批量轴上升到P2位置,LeftStartMovePosition={LeftStartMovePosition}");
break; break;
case MoveStep.L13: case MoveStep.L13:
LeftMoveInfo.NextMoveStep(MoveStep.L20_WaitLabel); var curPos = Left_Batch_Axis.GetAclPosition();
//判断当前料盘是否放到料串上
if (checkReelIsPutOk(curPos))
{
LeftMoveInfo.NextMoveStep(MoveStep.L16);
LeftMoveInfo.log("放置料盘检查正常");
}
else
{
//LeftMoveInfo.log("检查到放置料盘检查异常");
Msg.add(crc.GetString("Res0225", "放料失败请手动处理,请将料盘放入: 左侧料串,按左侧按钮继续"), MsgLevel.alarm);
if (IOValue(IO_Type.Left_BTN).Equals(IO_VALUE.HIGH))
{
LeftMoveInfo.NextMoveStep(MoveStep.L14);
LeftMoveInfo.log("放置料盘检查异常,复位继续");
}
return;
}
break;
case MoveStep.L14:
LeftMoveInfo.NextMoveStep(MoveStep.L15);
LeftBatchAxisToP2(Config.Left_Batch_P1, Config.Left_Batch_P1_speed, IO_VALUE.LOW);
LeftMoveInfo.log($"左侧料盘已手动放入,批量轴下降固定值");
break;
case MoveStep.L15:
LeftMoveInfo.NextMoveStep(MoveStep.L16);
LeftAxisRiseMax();
LeftMoveInfo.log($"批量轴重新上升到P2位置,LeftStartMovePosition={LeftStartMovePosition}");
break;
case MoveStep.L16:
LeftBatchAxisPositionWhileTrayCheck = Left_Batch_Axis.GetAclPosition();
LeftMoveInfo.NextMoveStep(MoveStep.L20_WaitLabel);
break; break;
//等贴标，由贴标流程跳出 //等贴标，由贴标流程跳出
case MoveStep.L20_WaitLabel: case MoveStep.L20_WaitLabel:
...@@ -136,11 +216,11 @@ namespace DeviceLibrary ...@@ -136,11 +216,11 @@ namespace DeviceLibrary
} }
else else
{ {
if (PlwHight >0) if (PlwHight > 0)
{ {
LeftMoveInfo.NextMoveStep(MoveStep.L03); LeftMoveInfo.NextMoveStep(MoveStep.L03);
LeftBatchAxisToP2(Config.Left_Batch_P1, Config.Left_Batch_P1_speed, IO_VALUE.LOW); LeftBatchAxisToP2(Config.Left_Batch_P1, Config.Left_Batch_P1_speed, IO_VALUE.LOW);
LeftMoveInfo.log($"贴标完成,批量轴下降固定值"); LeftMoveInfo.log($"贴标完成,批量轴下降固定值");
} }
else else
......
DeviceLibrary/AutoScanAndLabel/MoveStep.cs
...@@ -66,6 +66,9 @@ namespace DeviceLibrary ...@@ -66,6 +66,9 @@ namespace DeviceLibrary
L11_ReelPutted, L11_ReelPutted,
L12, L12,
L13, L13,
L14,
L15,
L16,
L20_WaitLabel, L20_WaitLabel,
L21, L21,
L30_LabelFinish, L30_LabelFinish,
......
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