HCBoardManager.cs
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using log4net;
using System;
using System.Collections.Generic;
using System.IO;
using System.Linq;
using System.Runtime.InteropServices;
using System.Text;
using System.Threading.Tasks;
using System.Windows.Forms;
namespace HuichuanLibrary
{
public partial class HCBoardManager
{
private static Int32 nCardNo = 0; // 默认要打开的卡号
private static UInt64 nCardHandle = 0; // 卡句柄
private static bool CardIsOk = false;
public static List<int> AxisList = new List<int>();
public static ImcApi.TRsouresNum tResource = new ImcApi.TRsouresNum();//实例化板卡外设硬件资源
private static string DeviceConfigPath = "";
private static string SystemConfigPath = "";
/// <summary>
/// 初始化配置信息,初始化板卡之前,先初始化配置
/// </summary>
/// <param name="deviceConfigPath">设备配置文件</param>
/// <param name="systemConfigPath">系统配置文件</param>
/// <param name="logName">日志名称</param>
public static void InitConfig(string deviceConfigPath="",string systemConfigPath="", string logName = "RollingLogFileAppender")
{
if (deviceConfigPath.Equals(""))
{
DeviceConfigPath = ".\\device_config.xml";
}
else
{
DeviceConfigPath = deviceConfigPath;
}
if (systemConfigPath.Equals(""))
{
SystemConfigPath = ".\\system_config.xml";
}
else
{
SystemConfigPath = systemConfigPath;
}
HCLogUtil.LOGGER = LogManager.GetLogger(logName);
HCErrorCode.LoadConfig();
}
private static string BoardName()
{
return " HCH[" + nCardNo + "][" + nCardHandle + "] ";
}
#region 板卡操作,初始化,关闭,急停
private static bool IsInScanECAT = false;
private static System.Timers.Timer scanEcatTimer = null;
private static DateTime startTime = DateTime.Now;
public static string CardMsg = "板卡还未初始化";
/// <summary>
/// 初始化板卡
/// </summary>
/// <param name="blockFlag">是否阻塞,1=阻塞,0=不阻塞</param>
/// <returns>true=成功</returns>
public static bool OpenCard(int blockFlag=0)
{
try
{
if (CardIsOk)
{
return true;
}
if (IsInScanECAT)
{
return false;
}
if (scanEcatTimer == null)
{
scanEcatTimer = new System.Timers.Timer();
scanEcatTimer.AutoReset = true;
scanEcatTimer.Interval = 500;
scanEcatTimer.Elapsed += ScanEcatTimer_Elapsed;
scanEcatTimer.Enabled = false;
}
if (!File.Exists(DeviceConfigPath))
{
HCLogUtil.error("InitCard FAIL,DeviceConfigPath 【" + DeviceConfigPath + "】not exists");
return false;
}
if (!File.Exists(SystemConfigPath))
{
HCLogUtil.error("InitCard FAIL, SystemConfigPath【" + SystemConfigPath + "】not exists");
return false;
}
startTime = DateTime.Now;
//【1】获取卡
Int32 nCardNum = 0;
UInt32 ret = ImcApi.IMC_GetCardsNum(ref nCardNum);
if (ret != 0)
{
ShowErrorLog(" GetCardsNum FAIL, ",ret);
return false;
}
else
{
if (nCardNum <= 0)
{
ShowErrorLog(" Not Find Card");
return false;
}
else
{
ShowLog("GetCardsNum = " + nCardNum + ", 将默认打开第0号卡");
}
}
//【2】打开卡句柄
ret = ImcApi.IMC_OpenCardHandle(nCardNo, ref nCardHandle);
if (ret != 0)
{
ShowErrorLog(" OpenCardHandle FAIL, ",ret);
return false;
}
else
{
ShowLog("OpenCardHandle OK");
}
//【3】下载设备参数
ret = ImcApi.IMC_DownLoadDeviceConfig(nCardHandle, DeviceConfigPath);
if (ret != 0)
{
ShowErrorLog(" DownLoadDeviceConfig FAIL, " + ",请检查是否有" + DeviceConfigPath + "文件", ret );
return false;
}
else
{
ShowLog("DownLoadDeviceConfig OK");
}
//【4】启动主站
ShowLog("Begin ScanCardECAT... ...IsInScanECAT=true");
IsInScanECAT = true;
uint masterStatus = 0;
ret = ImcApi.IMC_GetECATMasterSts(nCardHandle, ref masterStatus);
if (ret != 0)
{
ShowErrorLog(" GetECATMasterSts FAIL, ",ret);
return false;
}
else
{
if (masterStatus != ImcApi.EC_MASTER_OP)
{
// [2020 - 12 - 03 16:32:37,124][1]INFO HCH[0][0] GetCardsNum = 1, 将默认打开第0号卡
// [2020 - 12 - 03 16:32:37, 126][1]INFO HCH[0][479296224] OpenCardHandle OK
// [2020 - 12 - 03 16:32:37,537][1]INFO HCH[0][479296224] DownLoadDeviceConfig OK
// [2020 - 12 - 03 16:32:37,537][1]INFO HCH[0][479296224] Begin ScanCardECAT... ...
//[2020 - 12 - 03 16:33:02,925][1]INFO HCH[0][479296224] ScanCardECAT OK
// [2020 - 12 - 03 16:33:03,107][1]INFO HCH[0][479296224] DownLoadSystemConfig OK
// [2020 - 12 - 03 16:33:03,111][1]INFO HCH[0][479296224] Axis[22],DI[592],DO[528]
ret = ImcApi.IMC_ScanCardECAT(nCardHandle, blockFlag);
if (ret != 0)
{
ShowErrorLog(" ScanCardECAT FAIL, ",ret);
return false;
}
}
}
if (blockFlag == 1)// 默认阻塞式启动EtherCAT
{
ShowLog("ScanCardECAT OK");
//【5】下载系统参数
if (!LoadSystemConfig())
{
IsInScanECAT = false;
return false;
}
//【6】扫描卡内资源,初始化ComboBox
return GetCardResource();
}
else
{
CardMsg = "ECAT总线扫描和配置中................";
scanEcatTimer.Enabled = true;
ShowLog("start scanEcatTimer ...............");
return false;
}
}
catch (Exception ex)
{
ShowErrorLog(ex.ToString());
}
return false;
}
private static bool LoadSystemConfig()
{
//【5】下载系统参数
uint ret = ImcApi.IMC_DownLoadSystemConfig(nCardHandle, SystemConfigPath);
if (ret != 0)
{
ShowErrorLog(" DownLoadSystemConfig FAIL, " + ",请检查是否有" + SystemConfigPath + "文件,", ret );
return false;
}
else
{
ShowLog("DownLoadSystemConfig OK");
}
return true;
}
private static bool GetCardResource()
{
IsInScanECAT = false;
tResource = new ImcApi.TRsouresNum();//实例化板卡外设硬件资源
//【6】扫描卡内资源,初始化ComboBox
uint ret = ImcApi.IMC_GetCardResource(nCardHandle, ref tResource);
if (ret != 0)
{
ShowErrorLog(" GetCardResource FAIL, ",ret);
return false;
}
else
{
ShowLog("Axis [" + tResource.axNum + "],DI [" + tResource.diNum + "],DO [" + tResource.doNum + "]");
//轴
AxisList = new List<int>();
if (tResource.axNum > 0)
{
for (int i = 0; i < tResource.axNum; i++)
{
AxisList.Add(i);
}
}
CardMsg = "板卡初始化完成";
CardIsOk = true;
TimeSpan span = DateTime.Now - startTime;
ShowLog("OpenCard end ," + Convert.ToDateTime(span.ToString()).ToString("HH:mm:ss"));
return true;
}
}
private static void ScanEcatTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
{
uint pStatus = 0;
uint ret = ImcApi.IMC_GetECATMasterSts(nCardHandle, ref pStatus);
if (ret != 0)
{
ShowErrorLog(" GetECATMasterSts FAIL, ",ret );
}
else if (pStatus.Equals(6))
{
scanEcatTimer.Stop();
ShowLog(" GetECATMasterSts OK, pStatus= " + pStatus + " ");
ShowLog("ScanCardECAT OK");
//【5】下载系统参数
if (!LoadSystemConfig())
{
IsInScanECAT = false;
return;
}
//【6】扫描卡内资源,初始化ComboBox
GetCardResource();
return;
}
else
{
ShowLog(" GetECATMasterSts OK, pStatus= " + pStatus + " ");
}
//判断是否超时
TimeSpan span = DateTime.Now - startTime;
if (span.TotalMinutes > 2)
{
CardMsg = "ECAT总线连接失败,超时未进入OP模式";
ShowErrorLog(CardMsg + ",停止主站状态查询");
IsInScanECAT = false;
scanEcatTimer.Stop();
}
}
/// <summary>
/// 关闭板卡
/// </summary>
/// <returns></returns>
public static bool CloseCard()
{
UInt32 ret = ImcApi.IMC_CloseCard(nCardHandle);
if (ret != 0)
{
ShowErrorLog("CloseCard FAIL, ",ret);
return false;
}
else
{
CardIsOk = false;
ShowLog("CloseCard OK");
//return true;
}
ret = ImcApi.IMC_CloseCardHandle(nCardHandle);
if (ret != 0)
{
ShowErrorLog("CloseCardHandle FAIL, ",ret);
return false;
}
else
{
CardIsOk = false;
ShowLog("CloseCardHandle OK");
return true;
}
}
/// <summary>
/// 板卡是否已经初始化OK
/// </summary>
/// <param name="isShowLog">未初始化完成时是否打印日志</param>
/// <returns>true=OK</returns>
public static bool CardInitOk(bool isShowLog = false)
{
if (CardIsOk)
{
return true;
}
else
{
if (isShowLog)
{
ShowErrorLog(" 板卡未初始化完成");
}
return false;
}
}
/// <summary>
/// 紧急停止
/// </summary>
/// <returns></returns>
public static bool EmgStop()
{
if (!CardInitOk())
{
return false ;
}
//取反标志为0时触发急停
UInt32 ret = ImcApi.IMC_SetEmgTrigLevelInv(nCardHandle, 0);
if (ret != 0)
{
ShowErrorLog(" EmgStop FAIL, ",ret);
return false;
}
else
{
ShowLog("EmgStop OK");
return true;
}
}
/// <summary>
/// 取消急停
/// </summary>
/// <returns></returns>
public static bool CancelEmg()
{
if (!CardInitOk())
{
return false;
}
//取反标志为1时取消急停
UInt32 ret = ImcApi.IMC_SetEmgTrigLevelInv(nCardHandle, 1);
if (ret != 0)
{
ShowErrorLog(" CancelEmg FAIL, ",ret);
return false;
}
else
{
ShowLog("CancelEmg OK");
return true;
}
}
#endregion
#region IO控制
/// <summary>
/// 按位设置DO的值
/// </summary>
/// <param name="bitNo">DO索引,从0开始</param>
/// <param name="bitValue">DO值</param>
/// <returns></returns>
public static bool SetBitDO(short bitNo, short bitValue)
{
if (!CardInitOk())
{
return false;
}
//安装点位写Do
UInt32 ret = ImcApi.IMC_SetEcatDoBit(nCardHandle, bitNo, bitValue);
if (ret != 0)
{
ShowErrorLog(" bitNo["+bitNo+"]bitValue["+bitValue+ "] IMC_SetEcatDoBit FAIL, ",ret);
return false;
}
return true;
}
/// <summary>
/// 按位获取DO的值
/// </summary>
/// <param name="bitNo">DO索引,从0开始</param>
/// <returns></returns>
public static short GetBitDO(short bitNo)
{
if (!CardInitOk())
{
return 0;
}
short bitValue = 0;
UInt32 ret = ImcApi.IMC_GetEcatDoBit(nCardHandle, bitNo, ref bitValue);
if (ret != 0)
{
ShowErrorLog(" bitNo[" + bitNo + "] IMC_GetEcatDoBit FAIL, ",ret);
return 0;
}
return bitValue;
}
/// <summary>
/// 按位获取DI的值
/// </summary>
/// <param name="bitNo">DI索引,从0开始</param>
/// <returns></returns>
public static short GetBitDI(short bitNo)
{
if (!CardInitOk())
{
return 0;
}
short bitValue = 0;
UInt32 ret = ImcApi.IMC_GetEcatDiBit(nCardHandle, bitNo, ref bitValue);
if (ret != 0)
{
ShowErrorLog(" bitNo[" + bitNo + "] IMC_GetEcatDiBit, ",ret);
return 0;
}
return bitValue;
}
public static bool SetGroupDO(short groupNo, short groupValue)
{
if (!CardInitOk())
{
return false ;
}
UInt32 ret = ImcApi.IMC_SetEcatGrpDo(nCardHandle, groupNo, groupValue);
if (ret != 0)
{
ShowErrorLog(" groupNo[" + groupNo + "] IMC_SetEcatGrpDo FAIL, ",ret);
return false;
}
return true;
}
public static short GetGroupDO(short groupNo)
{
if (!CardInitOk())
{
return 0;
}
Int16 groupValue = 0;
UInt32 ret = ImcApi.IMC_GetEcatGrpDo(nCardHandle, groupNo, ref groupValue);
if (ret != 0)
{
ShowErrorLog(" groupNo[" + groupNo + "] IMC_GetEcatGrpDo FAIL, ",ret);
return 0;
}
return groupValue;
}
public static short GetGroupDI(short groupNo)
{
if (!CardInitOk())
{
return 0;
}
Int16 groupValue = 0;
UInt32 ret = ImcApi.IMC_GetEcatGrpDi(nCardHandle, groupNo, ref groupValue);
if (ret != 0)
{
ShowErrorLog(" groupNo[" + groupNo + "] IMC_GetEcatGrpDi FAIL, ",ret);
return 0;
}
return groupValue;
}
public static bool CloseAllDO()
{
if (!CardInitOk())
{
return false;
}
int groupCount = tResource.doNum / 8;
for (short i = 0; i < groupCount; i++)
{
SetGroupDO(i, 0);
}
return true;
}
public static List<short> GetIOValue(short groupValue )
{
List<short> groupList = new List<short>();
string value = Convert.ToString(groupValue, 2).PadLeft(8, '0');
for (int i = 0; i < 8; i++)
{
string v = value.Substring(i, 1);
//groupIOList[i].Text = "DO_" + i;
if (v.Equals("1"))
{
groupList.Insert(0,1);
}
else
{
groupList.Insert(0, 0);
}
}
return groupList;
}
#endregion
#region AD/DA控制
/// <summary>
/// 模拟量IO值获取 获取EtherCAT 第 adNo号的ad值
/// </summary>
/// <param name="adNo">ad的通道:0~配置个数</param>
/// <returns>获取AD的输入值</returns>
public static short GetAdVal(short adNo)
{
if (!CardInitOk())
{
return 0;
}
Int16 adVal = 0;
UInt32 ret = ImcApi.IMC_GetEcatAdVal(nCardHandle, adNo, ref adVal);
if (ret != 0)
{
ShowErrorLog(" adNo[" + adNo + "] IMC_GetEcatAdVal FAIL, ",ret);
return 0;
}
return adVal;
}
/// <summary>
/// 获取EtherCAT 第 adNo号的状态
/// </summary>
/// <param name="adNo">ad的通道:0~配置个数</param>
/// <returns>获取AD的状态值</returns>
public static short GetAdSts(short adNo)
{
if (!CardInitOk())
{
return 0;
}
Int16 adSts = 0;
UInt32 ret = ImcApi.IMC_GetEcatAdSts(nCardHandle, adNo, ref adSts);
if (ret != 0)
{
ShowErrorLog(" adNo[" + adNo + "] IMC_GetEcatAdSts FAIL, ",ret);
return 0;
}
return adSts;
}
public static AdStsInfo GetAdStsInfo(short sts)
{
//【3】更新界面显示
AdStsInfo stsInfo = new AdStsInfo();
stsInfo.VoltageSts = ((sts & 0x01) == 0x01) ? 1 : 0; //负载电压故障
stsInfo.ConnectSts = ((sts & 0x02) == 0x02) ? 1 : 0; //模拟芯片连接错误
stsInfo.NoSts = ((sts & 0x04) == 0x04) ? 1 : 0; //通道故障
stsInfo.Overflow = ((sts & 0x08) == 0x08) ? 1 : 0; //通道上溢
stsInfo.Underflow = ((sts & 0x10) == 0x10) ? 1 : 0; //通道下溢
stsInfo.PEL = ((sts & 0x20) == 0x20) ? 1 : 0; //通道超上限
stsInfo.NEL = ((sts & 0x40) == 0x40) ? 1 : 0;//通道超下限
stsInfo.OffLine = ((sts & 0x80) == 0x80) ? 1 : 0;//通道断线
return stsInfo;
}
#endregion
private static void ShowErrorLog(string msg,UInt32 ret=0)
{
if (ret > 0)
{
CardMsg = BoardName() +msg+ HCErrorCode.GetCodeMsg(ret);
}
else
{
CardMsg = BoardName() + msg;
}
Console.WriteLine(CardMsg);
HCLogUtil.error(CardMsg);
}
private static void ShowLog(string msg )
{
Console.WriteLine(BoardName() + msg);
HCLogUtil.info(BoardName() + msg);
}
private static void DebugLog(string msg, UInt32 ret = 0)
{
if (ret != 0)
{
msg += " ,ret=" + ret;
}
Console.WriteLine(BoardName() + msg);
HCLogUtil.debug(BoardName() + msg);
}
}
public class AdStsInfo
{
/// <summary>
/// Bit0 ,负载电压故障,0:接入外部电源,1:未接入外部电源
/// </summary>
public int VoltageSts= -1;
/// <summary>
/// Bit1 ,模拟芯片连接错误,0:数字版与模拟板通讯正常,1:数字版与模拟板通讯错误
/// </summary>
public int ConnectSts = -1;
/// <summary>
/// Bit2:通道故障
/// </summary>
public int NoSts = -1;
/// <summary>
/// Bit3:通道上溢
/// </summary>
public int Overflow = -1;
/// <summary>
/// Bit4:通道下溢
/// </summary>
public int Underflow = -1;
/// <summary>
/// Bit5:通道超上限
/// </summary>
public int PEL = -1;
/// <summary>
/// Bit6:通道超下限
/// </summary>
public int NEL = -1;
/// <summary>
/// Bit7:通道断线
/// </summary>
public int OffLine = -1;
public string ToStr()
{
return "VoltageSts=" + VoltageSts + ",ConnectSts=" + ConnectSts + ",NoSts=" + NoSts + ",Overflow=" + Overflow + ",Underflow=" + Underflow
+ ",PEL=" + PEL + ",NEL=" + NEL + ",OffLine=" + OffLine;
}
}
public class AxisSts
{
/// <summary>
/// 轴报警信号
/// </summary>
public int ALM = -1;
/// <summary>
/// 轴警告信号
/// </summary>
public int WARN = -1;
/// <summary>
/// 轴急停信号
/// </summary>
public int EMG = -1;
/// <summary>
/// 轴伺服使能信号
/// </summary>
public int ServoOn = -1;
/// <summary>
/// 轴忙碌状态
/// </summary>
public int BUSY = -1;
/// <summary>
/// 轴到位信号
/// </summary>
public int INP = -1;
/// <summary>
/// 正限位信号
/// </summary>
public int PEL = -1;
/// <summary>
/// 原点信号
/// </summary>
public int ORG = -1;
/// <summary>
/// 负限位信号
/// </summary>
public int NEL = -1;
/// <summary>
/// 总线轴标志
/// </summary>
public int ECAT = -1;
public string ToStr()
{
return "ALM=" + ALM + ",WARN=" + WARN + ",EMG=" + EMG + ",ServoOn=" + ServoOn + ",BUSY=" + BUSY + ",INP=" + INP + ",PEL=" + PEL + ",ORG=" + ORG + ",NEL=" + NEL+ ",ECAT=" + ECAT;
}
}
}