XLRStoreBean.cs
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using Asa;
using HuichuanLibrary;
using log4net;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.Linq;
using System.Net;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Timers;
using System.Windows.Forms;
using System.Xml.Linq;
namespace OnlineStore.DeviceLibrary
{
public partial class XLRStoreBean : DeviceBase
{
#region 初始化
public bool IsDebug = false;
public InputEquip inputEquip;
public BoxEquip boxEquip;
public Dictionary<int, EquipBase> equipsMap = new Dictionary<int, EquipBase>();
public XLRStore_Config Config = null;
private bool canStart = false;
//public SQLite sQLite = null;
string title = ConfigAppSettings.GetValue(Setting_Init.App_Title);
public XLRStoreBean(XLRStore_Config config, InputEquip_Config inputConfig, BoxEquip_Config boxConfig)
{
equipsMap = new Dictionary<int, EquipBase>();
if (config.IOSingle_TimerOut <= 0)
{
config.IOSingle_TimerOut = 5000;
}
Init();
baseConfig = config;
this.Config = config;
this.DeviceID = config.Id;
Name = ($" {title}_" + " ").ToUpper();
MoveInfo = new DeviceMoveInfo(Name);
List<string> ioList = new List<string>();
ioList = new List<string>(DeviceConfig.ProIOIpMap.Values);
string[] boxA = inputConfig.AgvName_A.Split('#');
string[] boxB = inputConfig.AgvName_B.Split('#');
AgvClient.NodeList.Add(new AGVLib.Node() { id = int.Parse(boxA[0]), name = boxA[1] });
AgvClient.NodeList.Add(new AGVLib.Node() { id = int.Parse(boxB[0]), name = boxB[1] });
AgvClient.Init();
inputEquip = new InputEquip("1", inputConfig);
inputEquip.BoxA.AgvNode = new AGVLib.Node(int.Parse(boxA[0]), boxA[1]);
AgvClient.RecvServerInfo+=inputEquip.BoxA.RecvMsgFromServer;
inputEquip.BoxB.AgvNode = new AGVLib.Node(int.Parse(boxB[0]), boxB[1]);
AgvClient.RecvServerInfo += inputEquip.BoxB.RecvMsgFromServer;
boxEquip = new BoxEquip("2", boxConfig);
equipsMap.Add(1, inputEquip);
equipsMap.Add(2, boxEquip);
//先初始化设备
HCBoardManager.InitConfig();
IOManager.Init();
AxisManager.Init();
AxisManager.instance.OpenCard();
//初始化摄像机配置
CodeManager.LoadConfig();
BufferDataManager.InitData();
IPCameraHelper.InstallService();
mainTimer.Enabled = true;
canStart = true;
}
~XLRStoreBean()
{
AgvClient.Dispose();
}
#endregion
public string CanStart()
{
if (!canStart)
{
return "启动失败:设备未初始化完成";
}
return "";
}
#region 启动和复位
public override bool StartRun()
{
string result = CanStart();
if (String.IsNullOrEmpty(result).Equals(false))
{
SetWarnMsg(result);
return false;
}
else if (IOValue(IO_Type.SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
SetWarnMsg("启动失败:急停未开");
return false;
}
else
{
mainTimer.Enabled = false;
//lineStatus = LineStatus.ResetMove;
runStatus = RunStatus.HomeMoving;
StartTime = DateTime.Now;
LogUtil.info(Name + "开始启动,启动时间:" + StartTime.ToString() + "");
Thread.Sleep(5);
mainTimer.Interval = 1000;
maxSeconds = 10;
alarmType = AlarmType.None;
mainTimer.Enabled = false;
isInSuddenDown = false;
isNoAirpressure_Check = false;
SetWarnMsg("");
MoveInfo.NewMove(MoveType.Reset);
MoveInfo.NextMoveStep(StepEnum.Wait);
foreach (EquipBase moveEquip in this.equipsMap.Values)
{
if (runStatus.Equals(RunStatus.Wait))
{
LogUtil.error(Name + "启动过程中发现 runStatus=Wait,中断启动");
return false;
}
EquipStartRun(moveEquip);
}
if (runStatus.Equals(RunStatus.Wait))
{
return false;
}
//RFIDManager.Open(new string[] { });
mainTimer.Enabled = true;
return true;
}
}
private void EquipStartRun(EquipBase moveEquip)
{
if (moveEquip.IsDebug)
{
LogUtil.info(moveEquip.Name + "调试状态,暂不启动");
}
else
{
bool result = moveEquip.StartRun();
Thread.Sleep(60);
}
}
public override bool Reset()
{
bool isNeedAllReset = false;
if (isInSuddenDown || isNoAirpressure_Check)
{
//TrayManager.LineNeedEmptyTrayNum = 0;
isNeedAllReset = true;
LogUtil.error(Name + "收到复位信号,急停中或没有气压报警中,强制所有设备复位~");
}
else if ((runStatus == RunStatus.HomeMoving || runStatus == RunStatus.Reset) && NoAlarm())
{
LogUtil.error(Name + "收到复位信号,已经在复位或原点返回中,且当前无报警,不处理复位");
return false;
}
//停止运动
MoveInfo.EndMove();
runStatus = RunStatus.Reset;
//重置通用处理
mainTimer.Interval = 1000;
// maxSeconds = 10;
alarmType = AlarmType.None;
mainTimer.Enabled = false;
isInSuddenDown = false;
isNoAirpressure_Check = false;
SetWarnMsg("");
MoveInfo.NewMove(MoveType.Reset);
MoveInfo.NextMoveStep(StepEnum.Wait);
foreach (EquipBase equip in equipsMap.Values)
{
if (runStatus.Equals(RunStatus.Wait))
{
LogUtil.error(Name + "复位过程中发现 runStatus=Wait,中断启动");
return false;
}
EquipReset(equip, isNeedAllReset);
}
if (runStatus.Equals(RunStatus.Wait))
{
return false;
}
mainTimer.Enabled = true;
return true;
}
private void EquipReset(EquipBase equip, bool isNeedAllReset)
{
//调试状态不再重置
if (!equip.IsDebug)
{
if (isNeedAllReset || (!equip.NoAlarm()))
{
LogUtil.info(Name + "收到复位信号," + equip.Name + " 需要复位");
equip.Reset();
Thread.Sleep(60);
}
else
{
LogUtil.info(Name + "收到复位信号," + equip.Name + " 正常无报警,不需要复位");
}
}
}
protected override void ResetProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (!MoveInfo.IsInWait)
{
bool isOk = true;
string msg = "";
//判断是否所有的已经返回完成
TimeSpan span = DateTime.Now - MoveInfo.LastSetpTime;
foreach (EquipBase moveEquip in this.equipsMap.Values)
{
if (moveEquip.runStatus.Equals(RunStatus.HomeMoving) || moveEquip.runStatus.Equals(RunStatus.Reset) || moveEquip.runStatus.Equals(RunStatus.Wait))
{
if (moveEquip.NoAlarm())
{
msg = moveEquip.Name + "复位结束";
isOk = false;
break;
}
}
}
if (isOk)
{
runStatus = RunStatus.Runing;
MoveInfo.EndMove();
mainTimer.Interval = 300;
maxSeconds = 3;
AgvClient.SetCancelState(AgvClient.CurrCancelState);
LogUtil.info(Name + "复位完成 [" + FormUtil.GetSpanStr(span) + "]");
}
else if (span.TotalSeconds > 120)
{
WarnMsg = Name + "[" + MoveInfo.MoveStep + "][" + msg + "]已等待[" + Math.Round(span.TotalSeconds, 1) + "]秒";
LogUtil.error(WarnMsg, MoveInfo.ErrorLogType);
Alarm(AlarmType.IoSingleTimeOut);
}
}
}
#endregion
private bool busyPro = false;
private DateTime busyProTime = DateTime.Now;
private int maxSeconds = 3;
protected override void mainTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
{
try
{
TimeSpan span = DateTime.Now - busyProTime;
if (busyPro && span.TotalSeconds < maxSeconds)
{
return;
}
try
{
busyPro = true;
busyProTime = DateTime.Now;
switch (runStatus)
{
case RunStatus.HomeMoving:
ResetProcess();
break;
case RunStatus.Reset:
ResetProcess();
break;
case RunStatus.Runing:
if ((isInSuddenDown.Equals(false) && isNoAirpressure_Check.Equals(false)))
{
//清理超时异常
IOTimeOutProcess();
}
break;
default: break;
}
inputEquip.AutoStartProcess();
boxEquip.AutoStartProcess();
}
catch (Exception ex)
{
LogUtil.error(Name + "LineTimerPro 出错:", ex);
}
busyPro = false;
}
catch (Exception ex)
{
LogUtil.error(Name + "主定时器出错:" + ex.ToString());
}
Thread.Sleep(1);
}
#region 停止运动
internal override void StopMove()
{
MoveInfo.EndMove();
foreach (EquipBase equip in this.equipsMap.Values)
{
if (!equip.IsDebug)
{
equip.StopRun();
}
}
}
public override void StopRun()
{
mainTimer.Enabled = false;
StopMove();
AgvClient.SetCancelState(false);
runStatus = RunStatus.Wait;
TimeSpan span = DateTime.Now - StartTime;
LogUtil.info(Name + ",停止运行,总运行时间:" + span.ToString());
}
#endregion
#region IOTimeOutProcess
private DateTime preIoTimerOutTime = DateTime.Now;
private void IOTimeOutProcess()
{
try
{
TimeSpan span = DateTime.Now - preIoTimerOutTime;
if (span.TotalSeconds > 1 && alarmType.Equals(AlarmType.IoSingleTimeOut))
{
preIoTimerOutTime = DateTime.Now;
if (runStatus < RunStatus.Runing || isInSuddenDown || isNoAirpressure_Check)
{
return;
}
//若BOX和移栽都没有在等待Io的过程中则此Io超时异常可能已经处理过
// if (MoveInfo.IsInWait.Equals(false) && SW41_MoveInfo.IsInWait.Equals(false) && SW23_MoveInfo.IsInWait.Equals(false))
{
LogUtil.info(Name + "清理信号超时报警【" + WarnMsg + "】 ");
alarmType = AlarmType.None;
SetWarnMsg("");
}
}
}
catch (Exception ex)
{
LogUtil.error("IOTimeOutProcess出错:", ex);
}
}
#endregion
#region CheckWait
private DateTime preRWTime = DateTime.Now;
private void CheckWait(DeviceMoveInfo checkWaitInfo)
{
try
{
List<WaitResultInfo> list = checkWaitInfo.WaitList;
if (list.Count <= 0)
{
checkWaitInfo.EndStepWait();
return;
}
//当等待超过一分钟时,需要打印提示
TimeSpan span = DateTime.Now - checkWaitInfo.LastSetpTime;
string NotOkMsg = "";
bool isOk = true;
if (checkWaitInfo.OneWaitCanEndStep)
{
isOk = false;
}
foreach (WaitResultInfo wait in list)
{
if (wait == null || wait.IsEnd)
{
continue;
}
NotOkMsg = " [" + wait.ToStr() + "] ";
if (wait.WaitType.Equals(WaitEnum.W002_IOValue))
{
NotOkMsg = " [" + IOManager.GetIO(wait.IoType, DeviceID).DisplayStr + "=" + wait.IoValue + "] ";
wait.IsEnd = IOValue(wait.IoType).Equals(wait.IoValue);
if (!wait.IsEnd)
{
TimeSpan rwSpan = DateTime.Now - preRWTime;
//一分钟还未检测到
if (span.TotalSeconds > StoreManager.Config.IOSingle_TimerOut && NoAlarm())
{
ConfigIO io = baseConfig.getWaitIO(wait.IoType);
WarnMsg = Name + "[" + checkWaitInfo.MoveStep + "]等待" + NotOkMsg + " 超时";
Alarm(AlarmType.IoSingleTimeOut);
LogUtil.error( WarnMsg, checkWaitInfo.ErrorLogType);
}
//超过报警时长
else if (rwSpan.TotalSeconds > 5 && span.TotalSeconds > 6 && span.TotalSeconds < StoreManager.Config.IOSingle_TimerOut * 2)
{
preRWTime = DateTime.Now;
string msg = checkWaitInfo.Name + " " + NotOkMsg + "已等待 " + Math.Round(span.TotalSeconds, 1) + "秒,重写DO:";
bool isLog = false;
foreach (WaitResultInfo ww in list)
{
if (ww != null && ww.WaitType.Equals(2) && baseConfig.DOList.ContainsKey(ww.IoType))
{
if (IOManager.DOValue(ww.IoType, baseConfig.Id).Equals(ww.IoValue).Equals(false))
{
isLog = true;
IOMove(ww.IoType, ww.IoValue);
msg += ww.ToStr() + ",";
}
}
}
if (isLog)
{
LogUtil.error(msg);
}
}
if (!checkWaitInfo.OneWaitCanEndStep)
{
isOk = false;
break;
}
}
}
else if (wait.WaitType.Equals(WaitEnum.W003_Time))
{
wait.IsEnd = (span.TotalMilliseconds >= wait.TimeMSeconds);
}
if (wait.IsEnd)
{
if (checkWaitInfo.OneWaitCanEndStep)
{
isOk = true;
break;
}
}
else
{
if (!checkWaitInfo.OneWaitCanEndStep)
{
isOk = false;
break;
}
}
}
if (isOk)
{
checkWaitInfo.EndStepWait();
}
else if (span.TotalSeconds > checkWaitInfo.TimeOutSeconds)
{
WarnMsg = checkWaitInfo.Name + "[" + checkWaitInfo.MoveStep + "][" + NotOkMsg + "]已等待[" + Math.Round(span.TotalSeconds, 1) + "]秒";
LogUtil.error(WarnMsg, checkWaitInfo.ErrorLogType);
Alarm(AlarmType.IoSingleTimeOut);
}
}
catch (Exception ex)
{
LogUtil.error(checkWaitInfo.Name + " [" + checkWaitInfo.MoveStep + "] CheckWait 出错:", ex);
}
}
#endregion
#region 忙碌处理
public override bool StartInstore(InOutParam param)
{
return true;
}
protected override void InstoreProcess()
{
}
public override bool StartOutstore(InOutParam param)
{
return false;
}
protected override void OutstoreProcess()
{
}
private void InOutLog(string msg)
{
LogUtil.debug(Name + msg);
}
#endregion
public override void Alarm(AlarmType alarmType)
{
if (alarmType.Equals(AlarmType.None).Equals(false))
{
LastAlarmTime = DateTime.Now;
}
if (this.alarmType.Equals(alarmType))
{
return;
}
if (alarmType.Equals(AlarmType.SuddenStop))
{
isInSuddenDown = true;
}
else if (alarmType.Equals(AlarmType.NoAirpressure_Check))
{
isNoAirpressure_Check = true;
}
this.alarmType = alarmType;
if (alarmType.Equals(AlarmType.SuddenStop) || alarmType.Equals(AlarmType.NoAirpressure_Check) || alarmType.Equals(AlarmType.AxisAlarm))
{
StopMove();
}
}
}
}