TurnoverBox.cs.cs
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using AGVLib;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 周转箱
/// </summary>
public class TurnoverBox
{
/// <summary>
/// 箱子rfid
/// </summary>
public string BoxId = "";
public string RFID_IP = "";
public string Name = "";
InputEquip_Config config;
public DeviceMoveInfo MoveInfo;
public string WarnMsg = "";
public bool AutoClearBoxBind = false;
/// <summary>
/// 周转箱线体AGV检测
/// </summary>
string DI_SafetyRasterSignal = "TurnoverBoxA_SafetyRasterSignal";
/// <summary>
/// 周转箱线体前端周转箱检测
/// </summary>
string DI_FrontCheck = "TurnoverBoxA_FrontCheck";
/// <summary>
/// 周转箱线体末端周转箱检测
/// </summary>
string DI_InPlaceCheck = "TurnoverBoxA_InPlaceCheck";
/// <summary>
/// 线体挡停上升端
/// </summary>
string DI_StopUpCheck = "TurnoverBoxA_StopUpCheck";
/// <summary>
/// 线体挡停下降端
/// </summary>
string DI_StopDownCheck = "TurnoverBoxA_StopDownCheck";
/// <summary>
/// 线体横移顶升上升端
/// </summary>
string DI_TranverseUpCheck = "TurnoverBoxA_TranverseUpCheck";
/// <summary>
/// 线体横移顶升下降端
/// </summary>
string DI_TranverseDownCheck = "TurnoverBoxA_TranverseDownCheck";
/// <summary>
/// 体缓存前端检测
/// </summary>
string DI_CacheFrontCheck = "TurnoverBoxA_CacheFrontCheck";
/// <summary>
/// 线体缓存后端检测
/// </summary>
string DI_CacheBackCheck = "TurnoverBoxA_CacheBackCheck";
/// <summary>
/// 周转箱线体正转
/// </summary>
string DO_LineRun = "TurnoverBoxA_LineRun";
/// <summary>
/// 周转箱线体反转
/// </summary>
string DO_LineBackRun = "TurnoverBoxA_LineBackRun";
string DO_StopUp = "TurnoverBoxA_StopUp";
string DO_StopDown = "TurnoverBoxA_StopDown";
string DO_TranverseUp = "TurnoverBoxA_TranverseUp";
string DO_TranverseDown = "TurnoverBoxA_TranverseDown";
string DO_TranverseRun = "TurnoverBoxA_TranverseRun";
string DO_TranverseBackRun = "TurnoverBoxA_TranverseBackRun";
string DO_Transition_RollerRun = "Transition_RollerRun";
string DO_Transition_RollerBackRun = "Transition_RollerBackRun";
public string outLet = "A";
/// <summary>
/// 另一边的周转箱线体
/// </summary>
TurnoverBox otherTurnoverBox { get { return turnoverBoxes.Find(s => !outLet.Equals(s.outLet)); } }
static List<TurnoverBox> turnoverBoxes = new List<TurnoverBox>();
public TurnoverBox(string name, string rfidIp, InputEquip_Config inputEquip_Config)
{
Name = name;
if (name.Contains("B"))
{
outLet = "B";
DI_SafetyRasterSignal = "TurnoverBoxB_SafetyRasterSignal";
DI_FrontCheck = "TurnoverBoxB_FrontCheck";
DI_InPlaceCheck = "TurnoverBoxB_InPlaceCheck";
DO_LineRun = "TurnoverBoxB_LineRun";
DO_LineBackRun = "TurnoverBoxB_LineBackRun";
DI_StopUpCheck = "TurnoverBoxB_StopUpCheck";
DI_StopDownCheck = "TurnoverBoxB_StopDownCheck";
DI_TranverseUpCheck = "TurnoverBoxB_TranverseUpCheck";
DI_TranverseDownCheck = "TurnoverBoxB_TranverseDownCheck";
DI_CacheFrontCheck = "TurnoverBoxB_CacheFrontCheck";
DI_CacheBackCheck = "TurnoverBoxB_CacheBackCheck";
DO_StopUp = "TurnoverBoxB_StopUp";
DO_StopDown = "TurnoverBoxB_StopDown";
DO_TranverseUp = "TurnoverBoxB_TranverseUp";
DO_TranverseDown = "TurnoverBoxB_TranverseDown";
//以A方向的正转,对于B就是反转
DO_TranverseRun = "TurnoverBoxB_TranverseRun";
DO_TranverseBackRun = "TurnoverBoxB_TranverseBackRun";
DO_Transition_RollerRun = "Transition_RollerRun";
DO_Transition_RollerBackRun = "Transition_RollerBackRun";
}
RFID_IP = rfidIp;
config = inputEquip_Config;
MoveInfo = new DeviceMoveInfo(Name);
turnoverBoxes.Add(this);
}
#region 改造线体
/// <summary>
/// 线体挡停上升
/// </summary>
/// <param name="moveInfo"></param>
public void StopUp(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_StopDown, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_StopUp, IO_VALUE.HIGH, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_StopDown, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_StopUp, IO_VALUE.HIGH));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DI_StopUpCheck, IO_VALUE.HIGH));
}
}
/// <summary>
/// 线体挡停下降
/// </summary>
/// <param name="moveInfo"></param>
public void StopDown(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_StopUp, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_StopDown, IO_VALUE.HIGH, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_StopUp, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_StopDown, IO_VALUE.HIGH));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DI_StopDownCheck, IO_VALUE.HIGH));
}
}
/// <summary>
/// 横移上升
/// </summary>
/// <param name="moveInfo"></param>
public void TranverseUp(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_TranverseDown, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_TranverseUp, IO_VALUE.HIGH, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseDown, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseUp, IO_VALUE.HIGH));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DI_TranverseUpCheck, IO_VALUE.HIGH));
}
}
/// <summary>
/// 横移下降
/// </summary>
/// <param name="moveInfo"></param>
public void TranverseDown(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_TranverseUp, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_TranverseDown, IO_VALUE.HIGH, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseUp, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseDown, IO_VALUE.HIGH));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DI_TranverseDownCheck, IO_VALUE.HIGH));
}
}
bool isBoxA()
{
return "A".Equals(outLet);
}
/// <summary>
/// 横移往外转
/// </summary>
/// <param name="moveInfo"></param>
public void TranverseRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_TranverseBackRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_TranverseRun, IO_VALUE.HIGH, config.Id);
//if (moveInfo != null)
//{
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseBackRun, IO_VALUE.LOW));
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseRun, IO_VALUE.HIGH));
//}
}
/// <summary>
/// 横移往里转
/// </summary>
/// <param name="moveInfo"></param>
public void TranverseBackRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_TranverseBackRun, IO_VALUE.HIGH, config.Id);
IOManager.IOMove(DO_TranverseRun, IO_VALUE.HIGH, config.Id);
//if (moveInfo != null)
//{
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseRun, IO_VALUE.LOW));
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseBackRun, IO_VALUE.HIGH));
//}
}
public void TranverseStopRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_TranverseRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_TranverseBackRun, IO_VALUE.LOW, config.Id);
//if (moveInfo != null)
//{
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseRun, IO_VALUE.LOW));
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_TranverseBackRun, IO_VALUE.LOW));
//}
}
/// <summary>
/// 过渡滚筒正转A-B
/// </summary>
/// <param name="moveInfo"></param>
public void Transition_RollerRunAtoB(DeviceMoveInfo moveInfo = null)
{
if (isBoxA())
{
IOManager.IOMove(DO_Transition_RollerBackRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_Transition_RollerRun, IO_VALUE.HIGH, config.Id);
}
else
{
IOManager.IOMove(DO_Transition_RollerRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_Transition_RollerBackRun, IO_VALUE.HIGH, config.Id);
}
//if (moveInfo != null)
//{
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_Transition_RollerBackRun, IO_VALUE.LOW));
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_Transition_RollerRun, IO_VALUE.HIGH));
//}
}
/// <summary>
/// 过渡滚筒反转B-A
/// </summary>
/// <param name="moveInfo"></param>
public void Transition_RollerBackRunBToA(DeviceMoveInfo moveInfo = null)
{
if (isBoxA())
{
IOManager.IOMove(DO_Transition_RollerRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_Transition_RollerBackRun, IO_VALUE.HIGH, config.Id);
}
else
{
IOManager.IOMove(DO_Transition_RollerBackRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_Transition_RollerRun, IO_VALUE.HIGH, config.Id);
}
//if (moveInfo != null)
//{
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_Transition_RollerRun, IO_VALUE.LOW));
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_Transition_RollerBackRun, IO_VALUE.HIGH));
//}
}
public void Transition_RollerStopRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_Transition_RollerRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_Transition_RollerBackRun, IO_VALUE.LOW, config.Id);
//if (moveInfo != null)
//{
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_Transition_RollerRun, IO_VALUE.LOW));
// moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_Transition_RollerBackRun, IO_VALUE.LOW));
//}
}
public bool CacheFrontCheck(IO_VALUE iO_VALUE)
{
bool result = IOManager.IOValue(DI_CacheFrontCheck, config.Id).Equals(iO_VALUE);
return result;
}
public bool CacheBackCheck(IO_VALUE iO_VALUE)
{
bool result = IOManager.IOValue(DI_CacheBackCheck, config.Id).Equals(iO_VALUE);
return result;
}
public bool InPlaceCheck(IO_VALUE iO_VALUE)
{
bool result = IOManager.IOValue(DI_InPlaceCheck, config.Id).Equals(iO_VALUE);
return result;
}
public bool FrontCheck(IO_VALUE iO_VALUE)
{
bool result = IOManager.IOValue(DI_FrontCheck, config.Id).Equals(iO_VALUE);
return result;
}
#endregion
public string GetMoveStr()
{
return $"料箱:{BoxId} " + $"【格口最大数量:{MaxCntOnSide}】【" + (BoxTaskInfo?.ToStr() ?? "") + "】";
}
public void StartReset()
{
WarnMsg = "";
bool needLeave = false;
ReadBoxId();
GetBoxTaskInfo();
if (BoxTaskInfo != null)
{
needLeave = (BoxTaskInfo.boxTCount >= MaxCntOnSide || BoxTaskInfo.boxBCount >= MaxCntOnSide || BoxTaskInfo.remainTaskCount <= 0);
}
ProcessShelfOut = false;
ProcessShelfEnter = false;
recvAGVSig = false;
SetToNone();
Task.Factory.StartNew(delegate
{
Transition_RollerStopRun();
Thread.Sleep(100);
TranverseStopRun();
Thread.Sleep(100);
TranverseDown();
Thread.Sleep(100);
if (InPlaceCheck(IO_VALUE.HIGH))//末端有料箱
{
if (CacheFrontCheck(IO_VALUE.HIGH) || CacheBackCheck(IO_VALUE.HIGH) || FrontCheck(IO_VALUE.HIGH))
{
StopUp();
}
}
else //末端没料箱
{
if (CacheFrontCheck(IO_VALUE.HIGH) || CacheBackCheck(IO_VALUE.HIGH) || FrontCheck(IO_VALUE.HIGH))
{
StopDown();
}
}
LineRun();
Thread.Sleep(10000);
LineStopRun();
if (needLeave)
{
NeedLeave();
LogUtil.info($"复位 {Name}已满/无剩余任务,需要离开。{BoxTaskInfo?.ToStr() ?? ""}");
}
});
}
public void LineRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_LineBackRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_LineRun, IO_VALUE.HIGH, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineBackRun, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineRun, IO_VALUE.HIGH));
}
}
public void LineBackRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_LineRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_LineBackRun, IO_VALUE.HIGH, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineRun, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineBackRun, IO_VALUE.HIGH));
}
}
public void LineStopRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_LineRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_LineBackRun, IO_VALUE.LOW, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineRun, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineBackRun, IO_VALUE.LOW));
}
}
bool recvAGVSig = false;
public void RecvMsgFromServer(Node node)
{
if (node == null) return;
if (node.id == AgvNode.id && AgvNode.name.Equals(node.name))
{
AgvNode.status = node.status;
AgvNode.level = node.level;
AgvNode.shelf_id = node.shelf_id;
if (node.status.Equals(NodeStatus.RequestEnter))
{
LogUtil.info($"收到AGV服务端消息:【{node.name}】【{node.status.ToString()}】【{node.ToText()}】");
recvAGVSig = true;
BoxEnterProcess();
}
else if (node.status.Equals(NodeStatus.RequestLeave))
{
LogUtil.info($"收到AGV服务端消息:【{node.name}】【{node.status.ToString()}】【{node.ToText()}】");
recvAGVSig = true;
BoxOutProcess();
}
}
}
bool ProcessShelfOut = false;
bool ProcessShelfEnter = false;
bool DIValue(string iotype, IO_VALUE iO_VALUE)
{
return IOManager.IOValue(iotype, config.Id).Equals(iO_VALUE);
}
/// <summary>
/// 转移到另一侧
/// </summary>
void BoxTranverse(string logname)
{
if (outLet.Equals("A"))
{
AToB(logname, true);
}
else
{
BToA(logname, true);
}
}
/// <summary>
/// 转移回来
/// </summary>
void BoxTranverseBack(string logname)
{
if (outLet.Equals("A"))
{
BToA(logname, false);
}
else
{
AToB(logname, false);
}
}
/// <summary>
/// A->B
/// </summary>
void AToB(string logname, bool istranverse)
{
TurnoverBox from = null;
TurnoverBox to = null;
if (outLet.Equals("A"))
{
from = this;
to = otherTurnoverBox;
}
else
{
to = this;
from = otherTurnoverBox;
}
tranverseProcess(logname + $" A开始横移到B:", from, to, istranverse);
}
/// <summary>
/// B->A
/// </summary>
void BToA(string logname, bool istranverse)
{
TurnoverBox from = null;
TurnoverBox to = null;
if (outLet.Equals("A"))
{
to = this;
from = otherTurnoverBox;
}
else
{
from = this;
to = otherTurnoverBox;
}
tranverseProcess(logname + $" B开始横移到A:", from, to, istranverse);
}
void tranverseProcess(string logname, TurnoverBox from, TurnoverBox to, bool istranverse)
{
LogUtil.info(logname + "横移上升");
from.TranverseUp();
to.TranverseUp();
LogUtil.info(logname + "横移正转");
from.TranverseRun();
from.Transition_RollerRunAtoB();
to.TranverseBackRun();
if (to.isBoxA())
{
bool result = WaitIo(to.DI_CacheBackCheck, IO_VALUE.HIGH, 600_000);
if (!result)
{
LogUtil.error(logname + $" 等待 {to.DI_CacheBackCheck} =High 超时");
}
else
{
LogUtil.info(logname + $"已收到 {to.DI_CacheBackCheck} =High ");
}
}
else
{
bool result = WaitIo(to.DI_CacheFrontCheck, IO_VALUE.HIGH, 600_000);
if (!result)
{
LogUtil.error(logname + $" 等待 {to.DI_CacheFrontCheck} =High 超时");
}
else
{
LogUtil.info(logname + $"已收到 {to.DI_CacheFrontCheck} =High ");
}
}
Thread.Sleep(2000);
LogUtil.info(logname + "横移停止");
from.TranverseStopRun();
to.TranverseStopRun();
from.Transition_RollerStopRun();
from.TranverseDown();
if (!istranverse)
{
to.TranverseDown();
}
else
{
LogUtil.info(logname + "转移目的地,横移不下降");
}
}
public void BoxOutProcess()
{
//AGV已到达,将料串送入AGV中
Task.Factory.StartNew(delegate
{
string logName = Name + " 料箱" + BoxId + "[" + AgvNode.name + "->AGV ] ";
try
{
bool isTranverse = false;
if (CacheFrontCheck(IO_VALUE.HIGH) || CacheBackCheck(IO_VALUE.HIGH))//横移处有料箱
{
if (otherTurnoverBox.CacheFrontCheck(IO_VALUE.LOW) && otherTurnoverBox.CacheBackCheck(IO_VALUE.LOW))
{
BoxTranverse(logName);
isTranverse = true;
LogUtil.info(logName + " 另一侧没有料箱,可以横移过去");
}
else
{
LogUtil.info(logName + " 另一侧有料箱,不能横移过去,等待处理");
}
}
if (DIValue(DI_FrontCheck, IO_VALUE.HIGH) || DIValue(DI_InPlaceCheck, IO_VALUE.HIGH))
{
LogUtil.info(logName + " 开始出料箱");
ProcessShelfOut = true;
LogUtil.info(logName + " 横移停止运行");
TranverseStopRun();
LogUtil.info(logName + " 横移下降");
TranverseDown();
LogUtil.info(logName + " 阻挡下降");
StopDown();
LogUtil.info(logName + " 允许离开");
MayLeave();
LogUtil.info(logName + " 线体反转");
LineBackRun();
bool result = WaitIo(DI_InPlaceCheck, IO_VALUE.LOW, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待 {DI_InPlaceCheck}=LOW超时,等待8000后停止转动");
}
else
{
LogUtil.info(logName + $" 已收到 {DI_InPlaceCheck}=LOW ,等待8000后停止转动");
}
//再转动8000
//Thread.Sleep(8000);
// Complete();
if (ConfigHelper.Config.Get("BoxLeaveNeedCompleSig", false))
{
while (!AgvNode.status.Equals(NodeStatus.Complete))
{
Thread.Sleep(1000);
}
}
if (!ProcessShelfOut) return;
Thread.Sleep(1000);
FinishLeave();
//Thread.Sleep(8000);
//Task.Factory.StartNew(delegate
//{
// Thread.Sleep(10000);
// AgvClient.SetToNone(AgvNode.id);
//});
LineStopRun();
ProcessShelfOut = false;
BoxTaskInfo = new BoxTaskInfo();
LogUtil.info(logName + "结束,停止转动,清空料箱[" + BoxId + "] ");
BoxId = "";
if (!isTranverse)
{
if (otherTurnoverBox.CacheBackCheck(IO_VALUE.HIGH) || otherTurnoverBox.CacheFrontCheck(IO_VALUE.HIGH))
{
LogUtil.info(logName + " 没有横移过去料箱,但另一侧有料箱,可以横移过来");
isTranverse = true;
}
}
if (isTranverse)
{
BoxTranverseBack(logName);
LogUtil.info(logName + " 结束横移回转");
//让料箱流到位置
LogUtil.info(logName + " 开始进料箱");
ProcessShelfEnter = true;
LogUtil.info(logName + " 横移停止运行");
TranverseStopRun();
LogUtil.info(logName + " 横移下降");
TranverseDown();
LogUtil.info(logName + " 阻挡下降");
StopDown();
LogUtil.info(logName + " 线体正转");
LineRun();
result = WaitIo(DI_InPlaceCheck, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待 {DI_CacheFrontCheck} =High 超时");
}
else
{
LogUtil.info(logName + $"已收到 {DI_CacheFrontCheck} =High ");
}
Thread.Sleep(3000);
LogUtil.info(logName + "等待3000后,停止链条转动");
LineStopRun();
GetBoxTaskInfo();
}
else
{
LogUtil.info(logName + " 无横移,直接结束");
}
}
else
{
LogUtil.info(logName + " 未检测到料箱,暂不处理");
Task.Factory.StartNew(delegate
{
Thread.Sleep(3000);
AgvClient.SetToNone(AgvNode.id);
});
}
}
catch (TimeoutException te)
{
LogUtil.error(logName + " 超时:" + te);
}
catch (Exception ex)
{
LogUtil.error(logName + " 出错:", ex);
}
finally
{
LineStopRun();
ProcessShelfOut = false;
recvAGVSig = false;
}
});
}
public void BoxEnterProcess()
{
Task.Factory.StartNew(delegate
{
BoxId = "";
string logName = Name + "料箱 " + BoxId + " [AGV->" + AgvNode.name + "] ";
try
{
//确保当前横移和另一个地方横移都没料箱
if (DIValue(DI_FrontCheck, IO_VALUE.LOW) && DIValue(DI_CacheFrontCheck, IO_VALUE.LOW)
&& DIValue(DI_CacheBackCheck, IO_VALUE.LOW) && otherTurnoverBox.CacheBackCheck(IO_VALUE.LOW) && otherTurnoverBox.CacheFrontCheck(IO_VALUE.LOW))
{
LogUtil.info(logName + " 开始进料箱");
ProcessShelfEnter = true;
LogUtil.info(logName + " 横移停止运行");
TranverseStopRun();
LogUtil.info(logName + " 横移下降");
TranverseDown();
LogUtil.info(logName + " 阻挡上升");
StopUp();
LogUtil.info(logName + " 允许进入");
MayEnter();
LogUtil.info(logName + " 线体正转");
LineRun();
//等待进料检测信号
bool result = WaitIo(DI_FrontCheck, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待{DI_FrontCheck}=High 超时");
}
else
{
LogUtil.info(logName + $"已收到 {DI_FrontCheck}=High ");
}
result = WaitIo(DI_CacheFrontCheck, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待 {DI_CacheFrontCheck} =High 超时");
}
else
{
LogUtil.info(logName + $"已收到 {DI_CacheFrontCheck} =High ");
}
result = WaitIo(DI_CacheBackCheck, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待 {DI_CacheBackCheck} =High 超时");
}
else
{
LogUtil.info(logName + $"已收到 {DI_CacheBackCheck} =High");
}
DateTime dateTime = DateTime.Now;
if (ConfigHelper.Config.Get("BoxEnterNeedCompleSig", true))
{
while (!AgvNode.status.Equals(NodeStatus.Complete))
{
Thread.Sleep(1000);
}
}
if (!ProcessShelfEnter) return;
// Complete();
FinishEnter();
//等待200毫秒后停止转动
Thread.Sleep(2000);
LogUtil.info(logName + "等待2000后,停止链条转动");
LineStopRun();
//GetBoxTaskInfo();
//if (ReadBoxId())
//{
// //SServerManager.BoxTakeAway(BoxId);
// //Thread.Sleep(1000);
// // BoxTaskInfo = SServerManager.GetBoxStatusInfo(config.CID, BoxId);
//}
ProcessShelfEnter = false;
BoxTranverse(logName);
LogUtil.info(logName + " 结束");
}
else
{
//入口有料串,暂不处理
LogUtil.error(logName + ",入口已有料架,暂不处理");
//Task.Factory.StartNew(delegate
//{
// Thread.Sleep(3000);
// //AgvClient.SetStatus(Config.AgvName, "", ClientAction.None, ClientLevel.High, true);
//});
}
}
catch (TimeoutException te)
{
LogUtil.error(logName + " 超时:" + te);
}
catch (Exception ex)
{
LogUtil.error(logName + " 出错:", ex);
}
finally
{
ProcessShelfEnter = false;
recvAGVSig = false;
}
});
}
public Node AgvNode { get; set; }
/// <summary>
/// 是否有空位置
/// </summary>
/// <returns></returns>
public bool HasEmptyPos(int boxT, int boxB)
{
return boxT < MaxCntOnSide && boxB < MaxCntOnSide;
}
//public bool CanPutIn(out string msg)
//{
// msg = "";
// if (InHandlingAGVSig())
// {
// msg = Name + " 正在进出料,不允许放料";
// return false;
// }
// if (!BoxId.StartsWith("CN"))
// {
// msg = Name + " 未读到rfid,不允许放料";
// return false;
// }
// bool rtn = CntInSideT < MaxCntOnSide && CntInSideB < MaxCntOnSide;
// if (!rtn)
// {
// msg = Name + $" 格口数量已满,不允许放料。当前数量:【内侧={CntInSideT}】【外侧={CntInSideB}】";
// NeedLeave();
// }
// return rtn;
//}
//public bool CheckState(Label_LZ labelInfo, InOutParam param, out BoxTaskInfo boxTaskInfo, out string warnMsg)
//{
// boxTaskInfo = BoxTaskInfo;
// warnMsg = "";
// bool canOutstore = false;
// if (BoxTaskInfo != null)
// {
// if (!CanPutIn())
// {
// warnMsg = $"{Name}数量到达极限,不允许放料";
// NeedLeave();
// }
// if (!string.IsNullOrEmpty(BoxTaskInfo.hSerial))
// {
// if (!BoxTaskInfo.hSerial.Equals(labelInfo.hSerial))
// {
// warnMsg = ($"{Name}料盘需求单与箱子需求单不符,出库失败:" + param.PosInfo.ToStr());
// NeedLeave();
// }
// else
// {
// if (labelInfo.side.Equals("T"))
// {
// param.ShelfType = Name.Contains("A") ? 1 : 3;
// canOutstore = true;
// }
// else if (labelInfo.side.Equals("B"))
// {
// param.ShelfType = Name.Contains("A") ? 2 : 4;
// canOutstore = true;
// }
// else
// {
// warnMsg = ($"{Name}料盘的面别信息有误:{labelInfo.side}。出库失败:" + param.PosInfo.ToStr());
// }
// }
// }
// else//空箱子
// {
// if (labelInfo.side.Equals("T"))
// {
// param.ShelfType = Name.Contains("A") ? 1 : 3;
// canOutstore = true;
// }
// else if (labelInfo.side.Equals("B"))
// {
// param.ShelfType = Name.Contains("A") ? 2 : 4;
// canOutstore = true;
// }
// else
// {
// warnMsg = ($"{Name}料盘的面别信息有误:{labelInfo.side}。出库失败:" + param.PosInfo.ToStr());
// }
// }
// }
// return canOutstore;
//}
public void NeedLeave(bool force = false)
{
if (force)
{
AgvNode.status = NodeStatus.NeedLeave;
AgvNode.shelf_id = BoxId;
AgvClient.NeedLeave(AgvNode.id, BoxId);
}
else
{
if (InHandlingAGVSig())
{
LogUtil.debug(Name + $" 正在进出料,无法设置状态为NeedLeave");
}
else
{
AgvClient.NeedLeave(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.NeedLeave;
AgvNode.shelf_id = BoxId;
}
}
}
/// <summary>
/// 正在处理AGV信号
/// </summary>
/// <returns></returns>
bool InHandlingAGVSig()
{
return (ProcessShelfOut || ProcessShelfEnter ||
AgvNode.status.Equals(NodeStatus.RequestEnter) ||
AgvNode.status.Equals(NodeStatus.RequestLeave) ||
AgvNode.status.Equals(NodeStatus.MayEnter) ||
AgvNode.status.Equals(NodeStatus.MayLeave) ||
recvAGVSig);
}
public void SetToNone()
{
AgvClient.SetToNone(AgvNode.id, "");
AgvNode.status = NodeStatus.None;
AgvNode.shelf_id = BoxId;
}
public void MayLeave()
{
AgvClient.MayLeave(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.MayLeave;
AgvNode.shelf_id = BoxId;
}
public void MayEnter()
{
AgvClient.MayEnter(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.MayEnter;
AgvNode.shelf_id = BoxId;
}
public void FinishEnter()
{
AgvClient.FinishEnter(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.FinishEnter;
AgvNode.shelf_id = BoxId;
}
public void FinishLeave()
{
AgvClient.FinishLeave(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.FinishLeave;
AgvNode.shelf_id = BoxId;
}
public void Complete()
{
AgvClient.SetToComplete(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.Complete;
AgvNode.shelf_id = BoxId;
}
/// <summary>
/// 格口的最大数量
/// </summary>
public int MaxCntOnSide { get; set; } = ConfigAppSettings.GetIntValue(Setting_Init.MaxCntInBox, 15);
public void PutReelIn(int side)
{
WarnMsg = "";
bool rtn = false;
//BoxTaskInfo = SServerManager.GetBoxStatusInfo(config.CID, BoxId);
bool hasRemain = true;
if (BoxTaskInfo != null)
{
rtn = BoxTaskInfo.boxBCount >= MaxCntOnSide || BoxTaskInfo.boxTCount >= MaxCntOnSide;
hasRemain = (BoxTaskInfo.remainTaskCount > 0 ? true : false);
}
if (AutoClearBoxBind)
{
ClearBoxInfo();
}
else if (InHandlingAGVSig())
{
}
else if (rtn || !hasRemain)
{
NeedLeave();
LogUtil.info($"{Name}已满/无剩余任务,需要离开。{BoxTaskInfo?.ToStr() ?? ""}");
}
}
public void GetBoxTaskInfo()
{
if (ReadBoxId())
{
List<BoxTaskInfo> boxInfos = SServerManager.GetOutStateInfo();
UpdateBoxInfo(boxInfos);
}
}
public void UpdateBoxInfo(List<BoxTaskInfo> boxInfos)
{
if (boxInfos == null) return;
BoxTaskInfo = boxInfos.Find(s => outLet.Equals(s.outlet));
}
/// <summary>
/// 任务信息
/// </summary>
public BoxTaskInfo BoxTaskInfo { get; set; }
public void ClearBoxInfo(bool manual = false)
{
try
{
if (ReadBoxId())
{
SetToNone();
SServerManager.BoxTakeAway(BoxId);
BoxTaskInfo = SServerManager.GetBoxStatusInfo(config.CID, BoxId);
if (manual)
LogUtil.info($"手动清除料箱绑定:{BoxId}");
else
{
LogUtil.info($"自动清除料箱绑定:{BoxId}");
}
}
BoxTaskInfo = new BoxTaskInfo();
}
catch { }
}
/// <summary>
/// 读取周转箱编号
/// </summary>
/// <returns></returns>
public bool ReadBoxId()
{
try
{
//判断料架的编码是否正确
RFIDData rfidD = RFIDManager.ReadRFID(RFID_IP);
BoxId = rfidD.NumStr();
//发送料架信息给调度系统
// LogUtil.info(Name + "读取RFID:" + BoxId);
return rfidD.IsValidated();
}
catch (Exception ex)
{
LogUtil.error(Name + "ReadBoxId出错:", ex);
}
return false;
}
public bool WaitIo(string ioType, IO_VALUE value, int timeOut, string errName = "")
{
try
{
return WaitUtil.Wait(timeOut, delegate ()
{
return DIValue(ioType, value);
}, errName);
}
catch (Exception ex)
{
LogUtil.error(Name + "等待" + ioType + "=" + value + "超时:" + ex.ToString());
return false;
}
}
}
}