TurnoverBox.cs.cs
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using AGVLib;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
using System.Xml.Linq;
using static JAKA.JKTYPE;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 周转箱
/// </summary>
public class TurnoverBox
{
/// <summary>
/// 箱子rfid
/// </summary>
public string BoxId = "";
public string RFID_IP = "";
public string Name = "";
InputEquip_Config config;
public DeviceMoveInfo MoveInfo;
public string WarnMsg = "";
public bool AutoClearBoxBind = false;
/// <summary>
/// 周转箱线体AGV检测
/// </summary>
string DI_SafetyRasterSignal = "TurnoverBoxA_SafetyRasterSignal";
/// <summary>
/// 周转箱线体前端周转箱检测
/// </summary>
string DI_FrontCheck = "TurnoverBoxA_FrontCheck";
/// <summary>
/// 周转箱线体末端周转箱检测
/// </summary>
string DI_InPlaceCheck = "TurnoverBoxA_InPlaceCheck";
/// <summary>
/// 周转箱线体正转
/// </summary>
string DO_LineRun = "TurnoverBoxA_LineRun";
/// <summary>
/// 周转箱线体反转
/// </summary>
string DO_LineBackRun = "TurnoverBoxA_LineBackRun";
public string outLet = "A";
public TurnoverBox(string name, string rfidIp, InputEquip_Config inputEquip_Config)
{
Name = name;
if (name.Contains("B"))
{
outLet = "B";
DI_SafetyRasterSignal = "TurnoverBoxB_SafetyRasterSignal";
DI_FrontCheck = "TurnoverBoxB_FrontCheck";
DI_InPlaceCheck = "TurnoverBoxB_InPlaceCheck";
DO_LineRun = "TurnoverBoxB_LineRun";
DO_LineBackRun = "TurnoverBoxB_LineBackRun";
}
RFID_IP = rfidIp;
config = inputEquip_Config;
MoveInfo = new DeviceMoveInfo(Name);
}
public string GetMoveStr()
{
return $"料箱:{BoxId} " + $"【格口最大数量:{MaxCntOnSide}】【" + (BoxTaskInfo?.ToStr() ?? "") + "】";
}
public void StartReset()
{
WarnMsg = "";
bool needLeave = false;
ReadBoxId();
GetBoxTaskInfo();
if (BoxTaskInfo != null)
{
needLeave = (BoxTaskInfo.boxTCount >= MaxCntOnSide || BoxTaskInfo.boxBCount >= MaxCntOnSide || BoxTaskInfo.remainTaskCount <= 0);
}
ProcessShelfOut = false;
ProcessShelfEnter = false;
recvAGVSig = false;
SetToNone();
Task.Factory.StartNew(delegate
{
LineRun();
Thread.Sleep(10000);
LineStopRun();
if (needLeave)
{
NeedLeave();
LogUtil.info($"复位 {Name}已满/无剩余任务,需要离开。{BoxTaskInfo?.ToStr()??""}");
}
});
}
public void LineRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_LineBackRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_LineRun, IO_VALUE.HIGH, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineBackRun, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineRun, IO_VALUE.HIGH));
}
}
public void LineBackRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_LineRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_LineBackRun, IO_VALUE.HIGH, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineRun, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineBackRun, IO_VALUE.HIGH));
}
}
public void LineStopRun(DeviceMoveInfo moveInfo = null)
{
IOManager.IOMove(DO_LineRun, IO_VALUE.LOW, config.Id);
IOManager.IOMove(DO_LineBackRun, IO_VALUE.LOW, config.Id);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineRun, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(DO_LineBackRun, IO_VALUE.LOW));
}
}
bool recvAGVSig = false;
public void RecvMsgFromServer(Node node)
{
if (node == null) return;
if (node.id == AgvNode.id && AgvNode.name.Equals(node.name))
{
AgvNode.status = node.status;
AgvNode.level = node.level;
AgvNode.shelf_id = node.shelf_id;
if (node.status.Equals(NodeStatus.RequestEnter))
{
LogUtil.info($"收到AGV服务端消息:【{node.name}】【{node.status.ToString()}】【{node.ToText()}】");
recvAGVSig = true;
BoxEnterProcess();
}
else if (node.status.Equals(NodeStatus.RequestLeave))
{
LogUtil.info($"收到AGV服务端消息:【{node.name}】【{node.status.ToString()}】【{node.ToText()}】");
recvAGVSig = true;
BoxOutProcess();
}
}
}
bool ProcessShelfOut = false;
bool ProcessShelfEnter = false;
bool DIValue(string iotype, IO_VALUE iO_VALUE)
{
return IOManager.IOValue(iotype, config.Id).Equals(iO_VALUE);
}
void BoxOutProcess()
{
//AGV已到达,将料串送入AGV中
Task.Factory.StartNew(delegate
{
string logName = Name + " 料箱" + BoxId + "[" + AgvNode.name + "->AGV ] ";
try
{
if (DIValue(DI_FrontCheck, IO_VALUE.HIGH) || DIValue(DI_InPlaceCheck, IO_VALUE.HIGH))
{
ProcessShelfOut = true;
MayLeave();
LineBackRun();
bool result = WaitIo(DI_InPlaceCheck, IO_VALUE.LOW, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待 {DI_InPlaceCheck}=LOW超时,等待8000后停止转动");
}
else
{
LogUtil.info(logName + $" 已收到 {DI_InPlaceCheck}=LOW ,等待8000后停止转动");
}
//再转动8000
//Thread.Sleep(8000);
// Complete();
while (!AgvNode.status.Equals(NodeStatus.Complete))
{
Thread.Sleep(1000);
}
if (!ProcessShelfOut) return;
Thread.Sleep(1000);
FinishLeave();
//Thread.Sleep(8000);
//Task.Factory.StartNew(delegate
//{
// Thread.Sleep(10000);
// AgvClient.SetToNone(AgvNode.id);
//});
LineStopRun();
ProcessShelfOut = false;
BoxTaskInfo = new BoxTaskInfo();
LogUtil.info(logName + "结束,停止转动,清空料箱[" + BoxId + "] ");
BoxId = "";
}
else
{
LogUtil.info(logName + " 未检测到料箱,暂不处理");
Task.Factory.StartNew(delegate
{
Thread.Sleep(3000);
AgvClient.SetToNone(AgvNode.id);
});
}
}
catch (TimeoutException te)
{
LogUtil.error(logName + " 超时:" + te);
}
catch (Exception ex)
{
LogUtil.error(logName + " 出错:", ex);
}
finally
{
LineStopRun();
ProcessShelfOut = false;
recvAGVSig = false;
}
});
}
void BoxEnterProcess()
{
Task.Factory.StartNew(delegate
{
BoxId = "";
string logName = Name + "料箱 " + BoxId + " [AGV->" + AgvNode.name + "] ";
try
{
if (DIValue(DI_FrontCheck, IO_VALUE.LOW) && DIValue(DI_InPlaceCheck, IO_VALUE.LOW))
{
LogUtil.info(logName + " 开始转动线体");
ProcessShelfEnter = true;
MayEnter();
LineRun();
//等待进料检测信号
bool result = WaitIo(DI_FrontCheck, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待{DI_FrontCheck}=High 超时, 等待 {DI_InPlaceCheck} 信号");
}
else
{
LogUtil.info(logName + $"已收到 {DI_FrontCheck}=High , 等待 {DI_InPlaceCheck} 信号");
}
result = WaitIo(DI_InPlaceCheck, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待 {DI_InPlaceCheck} =High 超时,等待3000后停止转动");
}
else
{
LogUtil.info(logName + $"已收到 {DI_InPlaceCheck} =High ,等待3000后停止转动");
}
DateTime dateTime = DateTime.Now;
if (ConfigHelper.Config.Get("BoxEnterNeedCompleSig", true))
{
while (!AgvNode.status.Equals(NodeStatus.Complete))
{
Thread.Sleep(1000);
}
}
if (!ProcessShelfEnter) return;
// Complete();
FinishEnter();
//等待200毫秒后停止转动
//Thread.Sleep(3000);
LogUtil.info(logName + "等待3000后,停止链条转动");
LineStopRun();
GetBoxTaskInfo();
//if (ReadBoxId())
//{
// //SServerManager.BoxTakeAway(BoxId);
// //Thread.Sleep(1000);
// // BoxTaskInfo = SServerManager.GetBoxStatusInfo(config.CID, BoxId);
//}
ProcessShelfEnter = false;
LogUtil.info(logName + " 结束");
}
else
{
//入口有料串,暂不处理
LogUtil.error(logName + ",入口已有料架,暂不处理");
//Task.Factory.StartNew(delegate
//{
// Thread.Sleep(3000);
// //AgvClient.SetStatus(Config.AgvName, "", ClientAction.None, ClientLevel.High, true);
//});
}
}
catch (TimeoutException te)
{
LogUtil.error(logName + " 超时:" + te);
}
catch (Exception ex)
{
LogUtil.error(logName + " 出错:", ex);
}
finally
{
ProcessShelfEnter = false;
recvAGVSig = false;
}
});
}
public Node AgvNode { get; set; }
/// <summary>
/// 是否有空位置
/// </summary>
/// <returns></returns>
public bool HasEmptyPos(int boxT, int boxB)
{
return boxT < MaxCntOnSide && boxB < MaxCntOnSide;
}
//public bool CanPutIn(out string msg)
//{
// msg = "";
// if (InHandlingAGVSig())
// {
// msg = Name + " 正在进出料,不允许放料";
// return false;
// }
// if (!BoxId.StartsWith("CN"))
// {
// msg = Name + " 未读到rfid,不允许放料";
// return false;
// }
// bool rtn = CntInSideT < MaxCntOnSide && CntInSideB < MaxCntOnSide;
// if (!rtn)
// {
// msg = Name + $" 格口数量已满,不允许放料。当前数量:【内侧={CntInSideT}】【外侧={CntInSideB}】";
// NeedLeave();
// }
// return rtn;
//}
//public bool CheckState(Label_LZ labelInfo, InOutParam param, out BoxTaskInfo boxTaskInfo, out string warnMsg)
//{
// boxTaskInfo = BoxTaskInfo;
// warnMsg = "";
// bool canOutstore = false;
// if (BoxTaskInfo != null)
// {
// if (!CanPutIn())
// {
// warnMsg = $"{Name}数量到达极限,不允许放料";
// NeedLeave();
// }
// if (!string.IsNullOrEmpty(BoxTaskInfo.hSerial))
// {
// if (!BoxTaskInfo.hSerial.Equals(labelInfo.hSerial))
// {
// warnMsg = ($"{Name}料盘需求单与箱子需求单不符,出库失败:" + param.PosInfo.ToStr());
// NeedLeave();
// }
// else
// {
// if (labelInfo.side.Equals("T"))
// {
// param.ShelfType = Name.Contains("A") ? 1 : 3;
// canOutstore = true;
// }
// else if (labelInfo.side.Equals("B"))
// {
// param.ShelfType = Name.Contains("A") ? 2 : 4;
// canOutstore = true;
// }
// else
// {
// warnMsg = ($"{Name}料盘的面别信息有误:{labelInfo.side}。出库失败:" + param.PosInfo.ToStr());
// }
// }
// }
// else//空箱子
// {
// if (labelInfo.side.Equals("T"))
// {
// param.ShelfType = Name.Contains("A") ? 1 : 3;
// canOutstore = true;
// }
// else if (labelInfo.side.Equals("B"))
// {
// param.ShelfType = Name.Contains("A") ? 2 : 4;
// canOutstore = true;
// }
// else
// {
// warnMsg = ($"{Name}料盘的面别信息有误:{labelInfo.side}。出库失败:" + param.PosInfo.ToStr());
// }
// }
// }
// return canOutstore;
//}
public void NeedLeave(bool force = false)
{
if (force)
{
AgvNode.status = NodeStatus.NeedLeave;
AgvNode.shelf_id = BoxId;
AgvClient.NeedLeave(AgvNode.id, BoxId);
}
else
{
if (InHandlingAGVSig())
{
LogUtil.debug(Name + $" 正在进出料,无法设置状态为NeedLeave");
}
else
{
AgvClient.NeedLeave(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.NeedLeave;
AgvNode.shelf_id = BoxId;
}
}
}
/// <summary>
/// 正在处理AGV信号
/// </summary>
/// <returns></returns>
bool InHandlingAGVSig()
{
return (ProcessShelfOut || ProcessShelfEnter ||
AgvNode.status.Equals(NodeStatus.RequestEnter) ||
AgvNode.status.Equals(NodeStatus.RequestLeave) ||
AgvNode.status.Equals(NodeStatus.MayEnter) ||
AgvNode.status.Equals(NodeStatus.MayLeave) ||
recvAGVSig);
}
public void SetToNone()
{
AgvClient.SetToNone(AgvNode.id, "");
AgvNode.status = NodeStatus.None;
AgvNode.shelf_id = BoxId;
}
public void MayLeave()
{
AgvClient.MayLeave(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.MayLeave;
AgvNode.shelf_id = BoxId;
}
public void MayEnter()
{
AgvClient.MayEnter(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.MayEnter;
AgvNode.shelf_id = BoxId;
}
public void FinishEnter()
{
AgvClient.FinishEnter(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.FinishEnter;
AgvNode.shelf_id = BoxId;
}
public void FinishLeave()
{
AgvClient.FinishLeave(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.FinishLeave;
AgvNode.shelf_id = BoxId;
}
public void Complete()
{
AgvClient.SetToComplete(AgvNode.id, BoxId);
AgvNode.status = NodeStatus.Complete;
AgvNode.shelf_id = BoxId;
}
/// <summary>
/// 格口的最大数量
/// </summary>
public int MaxCntOnSide { get; set; } = ConfigAppSettings.GetIntValue(Setting_Init.MaxCntInBox, 15);
public void PutReelIn(int side)
{
WarnMsg = "";
bool rtn = false;
//BoxTaskInfo = SServerManager.GetBoxStatusInfo(config.CID, BoxId);
bool hasRemain = true;
if (BoxTaskInfo != null)
{
rtn = BoxTaskInfo.boxBCount >= MaxCntOnSide || BoxTaskInfo.boxTCount >= MaxCntOnSide;
hasRemain = (BoxTaskInfo.remainTaskCount > 0 ? true : false);
}
if (AutoClearBoxBind)
{
ClearBoxInfo();
}
else if (InHandlingAGVSig())
{
}
else if (rtn || !hasRemain)
{
NeedLeave();
LogUtil.info($"{Name}已满/无剩余任务,需要离开。{BoxTaskInfo?.ToStr()??""}");
}
}
public void GetBoxTaskInfo()
{
if (ReadBoxId())
{
List<BoxTaskInfo> boxInfos = SServerManager.GetOutStateInfo();
UpdateBoxInfo(boxInfos);
}
}
public void UpdateBoxInfo(List<BoxTaskInfo> boxInfos)
{
if (boxInfos == null) return;
BoxTaskInfo = boxInfos.Find(s => outLet.Equals(s.outlet));
}
/// <summary>
/// 任务信息
/// </summary>
public BoxTaskInfo BoxTaskInfo { get; set; }
public void ClearBoxInfo(bool manual = false)
{
try
{
if (ReadBoxId())
{
SetToNone();
SServerManager.BoxTakeAway(BoxId);
BoxTaskInfo = SServerManager.GetBoxStatusInfo(config.CID, BoxId);
if (manual)
LogUtil.info($"手动清除料箱绑定:{BoxId}");
else
{
LogUtil.info($"自动清除料箱绑定:{BoxId}");
}
}
BoxTaskInfo = new BoxTaskInfo();
}
catch { }
}
/// <summary>
/// 读取周转箱编号
/// </summary>
/// <returns></returns>
public bool ReadBoxId()
{
try
{
//判断料架的编码是否正确
RFIDData rfidD = RFIDManager.ReadRFID(RFID_IP);
BoxId = rfidD.NumStr();
//发送料架信息给调度系统
// LogUtil.info(Name + "读取RFID:" + BoxId);
return rfidD.IsValidated();
}
catch (Exception ex)
{
LogUtil.error(Name + "ReadBoxId出错:", ex);
}
return false;
}
public bool WaitIo(string ioType, IO_VALUE value, int timeOut, string errName = "")
{
try
{
return WaitUtil.Wait(timeOut, delegate ()
{
return DIValue(ioType, value);
}, errName);
}
catch (Exception ex)
{
LogUtil.error(Name + "等待" + ioType + "=" + value + "超时:" + ex.ToString());
return false;
}
}
}
}