RobotManager.cs 27.8 KB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580 581 582 583 584 585 586 587 588 589 590 591 592 593 594 595 596 597 598 599 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 637 638 639 640 641 642 643 644 645 646 647 648 649 650 651 652 653 654
using log4net;
using OnlineStore.Common;
using OnlineStore;
using System;
using System.Collections.Generic;
using System.IO;
using System.Linq;
using System.Runtime.InteropServices;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
using CtuDeviceLib;
using Mushiny;
using DeviceLibrary.CtuService.CtuTask;
using AGVLib;
using System.Security.Policy;
using System.Xml.Linq;
using DeviceLibrary.CtuService;
using DeviceLibrary.ESS;
using OnlineStore.DeviceLibrary.ESS;
using System.Reflection;

namespace DeviceLibrary
{
    public static class RobotManager
    {
        public delegate void LoadFinish(bool state, string msg);

        /// <summary>
        /// 数据加载完成
        /// </summary>
        public static event LoadFinish DataInitEvent;

        /// <summary>
        /// 初始化完成
        /// </summary>
        public static event LoadFinish LoadFinishEvent;


        public static event EventHandler<bool> UserPauseSet;

        public static bool IsLoadOk = true;
        public static bool IsConfigMode = false;
        public static Thread mainThread;
        static Thread subThread;
        public static bool IsReadyUpdate = false;
        /// <summary>
        /// 系统是否运行的标志
        /// </summary>
        public static bool isRunning = false;

        static string baseDir = Application.StartupPath;
        public static CtuService.CtuService mainMachine;
        static Node ClientNodeToNode(ClientNode node)
        {
            Node find = new Node();
            find.id = node.id;
            find.name = node.name;
            find.status = (NodeStatus)node.status;
            find.level = (NodeLevel)node.level;
            find.shelf_id = node.shelf_id;
            if (node.id == -1)
                find.remark = node.ip;
            else
                find.remark = node.description;
            return find;
        }
        #region 线体交互接口
        static AGVService AgvService = new AGVService();
        /// <summary>
        /// 机器人请求放容器到输送线接口
        /// </summary>
        /// <param name="essModel"></param>
        /// <returns></returns>
        public static bool unloadContainerReq(EssModel essModel, out string errmsg)
        {
            errmsg = "";
            try
            {
                string lineUrl = ConfigAppSettings.GetValue("LinesService_BaseAddr", "http://127.0.0.1:8080");
                string str = JsonHelper.SerializeObject(essModel);
                var rtnStr = HttpHelper.Post(lineUrl + "conveyor/unloadContainerReq", str);
                LogUtil.info($"unloadContainerReq【{essModel}】【{rtnStr}】");
                var result = JsonHelper.DeserializeJsonToObject<OnlineStore.DeviceLibrary.ESS.Result>(rtnStr);
                if (result != null && result.code == 0) return true;
            }
            catch (Exception ex)
            {
                LogUtil.error($"unloadContainerReq【{essModel}】", ex);
            }
            return false;
        }
        /// <summary>
        /// 机器人从输送线取容器完成通知接口-要等反馈
        /// </summary>
        /// <param name="model"></param>
        /// <returns></returns>
        public static bool loadContainerFinish(EssModel model)
        {
            try
            {
                string lineUrl = ConfigAppSettings.GetValue("LinesService_BaseAddr", "http://127.0.0.1:8080");
                string str = JsonHelper.SerializeObject(model);
                var rtnStr = HttpHelper.Post(lineUrl + "/conveyor/loadContainerFinish", str);
                LogUtil.info($"loadContainerFinish【{model}】【{rtnStr}】");
                var result = JsonHelper.DeserializeJsonToObject<OnlineStore.DeviceLibrary.ESS.Result>(rtnStr);
                if (result != null && result.code == 0) return true;
            }
            catch (Exception ex)
            {
                LogUtil.error($"loadContainerFinish【{model}】", ex);
            }
            return false;
        }
        /// <summary>
        /// 机器人放容器到输送线完成通知接口--可不用等反馈
        /// </summary>
        /// <param name="model"></param>
        /// <returns></returns>
        public static bool unloadContainerFinish(EssModel model)
        {
            try
            {
                string lineUrl = ConfigAppSettings.GetValue("LinesService_BaseAddr", "http://127.0.0.1:8080");
                string str = JsonHelper.SerializeObject(model);
                var rtnStr = HttpHelper.Post(lineUrl + "/conveyor/unloadContainerFinish", str);
                LogUtil.info($"unloadContainerFinish【{model}】【{rtnStr}】");
                var result = JsonHelper.DeserializeJsonToObject<OnlineStore.DeviceLibrary.ESS.Result>(rtnStr);
                if (result != null && result.code == 0) return true;
            }
            catch (Exception ex)
            {
                LogUtil.error($"unloadContainerFinish【{model}】", ex);
            }
            return false;
        }
        /// <summary>
        /// ESS任务状态上报接口
        /// </summary>
        /// <param name="taskStateInfo"></param>
        /// <returns></returns>
        public static bool taskCallBack(TaskStateInfo taskStateInfo)
        {
            try
            {
                string lineUrl = ConfigAppSettings.GetValue("LinesService_BaseAddr", "http://127.0.0.1:8080");
                string str = JsonHelper.SerializeObject(taskStateInfo);
                var rtnStr = HttpHelper.Post(lineUrl + "/task/callback", str);
                LogUtil.info($"taskCallBack【{taskStateInfo}】【{rtnStr}】");
                var result = JsonHelper.DeserializeJsonToObject<OnlineStore.DeviceLibrary.ESS.Result>(rtnStr);
                if (result != null && result.code == 0) return true;
            }
            catch (Exception ex)
            {
                LogUtil.error($"taskCallBack【{taskStateInfo}】", ex);
            }
            return false;
        }
        /// <summary>
        /// 异常上报接口
        /// </summary>
        /// <param name="errorStateInfo"></param>
        /// <returns></returns>
        public static bool exceptionCallBack(ErrorStateInfo errorStateInfo)
        {
            try
            {
                string lineUrl = ConfigAppSettings.GetValue("LinesService_BaseAddr", "http://127.0.0.1:8080");
                string str = JsonHelper.SerializeObject(errorStateInfo);
                var rtnStr = HttpHelper.Post(lineUrl + "/exception/callback", str);
                LogUtil.info($"exceptionCallBack【{errorStateInfo}】【{rtnStr}】");
            }
            catch (Exception ex)
            {
                LogUtil.error($"exceptionCallBack【{errorStateInfo}】",ex);
            }

            return false;
        }
        #endregion


        #region 节点状态交互
        //static string agvLibUrl = ConfigAppSettings.GetValue("AGVLibService_BaseAddr", "http://127.0.0.1:9901");
        //public static void SendToClientWitAPI(ClientNode clientNode)
        //{
        //    Task.Factory.StartNew(() =>
        //    {
        //        var node = ClientNodeToNode(clientNode);
        //        string str = JsonHelper.SerializeObject(node);
        //        var rtnStr = HttpHelper.Post(agvLibUrl + "/agv/sendToClient", str);
        //        LogUtil.info($"SendToClientWitAPI[{clientNode.status}][{clientNode.shelf_id}][{rtnStr}]: {str}");
        //    });
        //}
        /// <summary>
        /// 所有节点
        /// </summary>
        public static List<ClientNode> AllClientNodes;

        static Task getClientNodeTask = null;
        //public static void GetLastClientNodes()
        //{
        //    if (getClientNodeTask == null || getClientNodeTask.IsCompleted)
        //    {
        //        getClientNodeTask = Task.Factory.StartNew(() =>
        //        {
        //            try
        //            {
        //                var str = HttpHelper.Get(agvLibUrl + $"/agv/getNodesByExecAgv?exec_agv={MushinyManager.CurRobotType}");
        //                AllClientNodes = JsonHelper.DeserializeJsonToList<ClientNode>(str);
        //            }
        //            catch (Exception e)
        //            {
        //                LogUtil.error($"获取节点状态失败", e);
        //            }
        //        });

        //    }

        //}
        /// <summary>
        /// 获取所有出库分拣的入口名称
        /// </summary>
        /// <returns></returns>
        public static List<string> GetOutLineIns()
        {
            var clientNodes = AllClientNodes?.FindAll(s => s.opened);
            if (clientNodes == null) return null;
            var outInDoors = clientNodes.FindAll(s => s.name.StartsWith(Setting_Init.outLine) && s.name.EndsWith(Setting_Init.dir_in));
            if (outInDoors == null) return null;
            var lst = new List<string>();
            outInDoors.ForEach(s => lst.Add(s.name));
            return lst;
        }
        #endregion

        /// <summary>
        /// 初始化
        /// </summary>
        /// <param name="param"></param>
        public static void Init()
        {
            string msg = "";
            try
            {
                //foreach (var item in outLineBoxSizes)
                //{
                //    var tmp1 = item.Split('=');
                //    var name = tmp1[0];
                //    var sizes = tmp1[1].Split('#');
                //    outLineBoxSizeMap.Add(name, new List<string>(sizes));
                //}

                mainMachine = new CtuService.CtuService();
                MushinyManager.Load();
                //subThread = new Thread(new ThreadStart(subThreadProcess));
                //subThread.Start();
                // GC.KeepAlive(subThread);
                string lineUrl = ConfigAppSettings.GetValue("AgvService_BaseAddr", "http://127.0.0.1:9901");
                AgvService.Open(lineUrl);
                DataInitEvent?.Invoke(true, msg);
            }
            catch (Exception ex)
            {
                LogUtil.error("Init ", ex);
                LoadFinishEvent?.Invoke(false, ex.Message);
                return;
            }
            LoadFinishEvent?.Invoke(IsLoadOk, msg);
        }
        static bool isGetInfo = true;
        /// <summary>
        /// 出料缓存线料箱缓存
        /// </summary>
        public static Dictionary<string, LineBoxCnt> BoxListAtOutLetBuff = new Dictionary<string, LineBoxCnt>();
        static void subThreadProcess()
        {
            try
            {
                while (isGetInfo)
                {
                    //获取节点状态
                    //  RobotManager.GetLastClientNodes();
                    //获取入库分拣空箱
                    //  TaskUtil.GetInletEmptyBoxes();
                    //获取空库位
                    //TaskUtil.GetEmptyPos();
                    //获取所有出库任务
                    // TaskUtil.GetAllShelfToLineTasks();
                    //获取所有入库
                    // TaskUtil.GetLineToShelfTasks();

                    // getRawOutBoxInfo();
                    uploadAgvStatus();
                    Thread.Sleep(1000);
                }
            }
            catch (Exception ex)
            {
                LogUtil.error($"getInfoProcess error", ex);
            }
        }


        static Task getRawOutBoxInfoTask = null;
        static DateTime getRawOutBoxInfoTime = DateTime.Now;
        /// <summary>
        /// 获取出库缓存线料箱数量
        /// </summary>
        static void getRawOutBoxInfo()
        {

            if (getRawOutBoxInfoTask == null || getRawOutBoxInfoTask.IsCompleted)
            {
                if ((DateTime.Now - getRawOutBoxInfoTime).TotalSeconds < 1)
                {
                    return;
                }
                getRawOutBoxInfoTime = DateTime.Now;
                getRawOutBoxInfoTask = Task.Factory.StartNew(() =>
                {
                    //if (Monitor.TryEnter(BoxListAtOutLetBuff, 100))
                    {
                        try
                        {
                            var outInDoors = AllClientNodes?.FindAll(s => s.name.StartsWith(Setting_Init.outLine) && s.name.EndsWith(Setting_Init.dir_in));
                            if (outInDoors != null && outInDoors.Count > 0)
                            {
                                outInDoors.ForEach(s =>
                                {
                                    var outLinename = s.name;
                                    var rtn = SMFManager.getRawOutBoxInfo(outLinename, out List<RawOutBoxInfo> rawoutBoxes);
                                    if (rtn)
                                    {
                                        List<RawOutBoxInfo> fullBoxList = rawoutBoxes.FindAll(rawOutBox => rawOutBox.outMap.Count != 0);
                                        int totalReelNum = 0;
                                        fullBoxList.ForEach(box =>
                                        {
                                            box.outMap.ToList().ForEach(ss =>
                                            {
                                                totalReelNum = totalReelNum + ss.Value;
                                            });
                                        });
                                        var reelNumToOut = totalReelNum;

                                        if (BoxListAtOutLetBuff.ContainsKey(outLinename))
                                        {
                                            BoxListAtOutLetBuff[outLinename].WaitOutReelCnt = reelNumToOut;
                                        }
                                        else
                                        {
                                            BoxListAtOutLetBuff.Add(outLinename, new LineBoxCnt() { WaitOutReelCnt = reelNumToOut });
                                        }
                                        BoxListAtOutLetBuff[outLinename].UpdateTime = DateTime.Now;
                                    }
                                    rtn = SMFManager.getLineBoxNum(outLinename.Split('_')[0], out LineBoxInfo boxInfo);
                                    if (rtn)
                                    {
                                        var totalBoxCount = boxInfo.emptyBoxNum + boxInfo.fullBoxNum;
                                        if (BoxListAtOutLetBuff.ContainsKey(outLinename))
                                        {
                                            BoxListAtOutLetBuff[outLinename].TotalCnt = totalBoxCount;
                                            BoxListAtOutLetBuff[outLinename].EmptyCnt = boxInfo.emptyBoxNum;
                                            BoxListAtOutLetBuff[outLinename].FullCnt = boxInfo.emptyBoxNum;
                                        }
                                        else
                                        {
                                            BoxListAtOutLetBuff.Add(outLinename,
                                                new LineBoxCnt()
                                                { TotalCnt = totalBoxCount, FullCnt = boxInfo.fullBoxNum, EmptyCnt = boxInfo.emptyBoxNum });
                                        }
                                        BoxListAtOutLetBuff[outLinename].UpdateTime = DateTime.Now;
                                    }

                                });
                            }
                        }
                        catch (Exception ex)
                        {
                            LogUtil.error("getRawOutBoxInfo error", ex);
                        }
                        finally
                        {
                            //Monitor.Exit(BoxListAtOutLetBuff);
                        }

                    }

                });
            }


        }

        /// <summary>
        /// 上报的信息
        /// </summary>
        public static Dictionary<string, string> UploadErrInfos = new Dictionary<string, string>
        {
            { "40000001","离线"},
            { "40000002","急停"},
            { "40000003","电量过低"},
            { "40000004","请求进入限制区域超时"},
            { "40000005","停留时间过长报警"},
            { "40000006","运行异常,需要手动处理"},
            { "40000007","未扫到料箱码"},
            { "40000008","未扫到货架码"},
            { "40000009","地标码丢失"},
            { "40000010","检测到障碍物"},
            { "40000011","取货超时"},
            { "40000012","放货超时"},
        };

        static Task uploadAgvTask = null;
        static DateTime uploadAgvTime = DateTime.Now;
        static void uploadAgvStatus()
        {
            if (uploadAgvTask == null || uploadAgvTask.IsCompleted)
            {
                if ((DateTime.Now - uploadAgvTime).TotalSeconds < 3)
                {
                    return;
                }
                uploadAgvTime = DateTime.Now;
                uploadAgvTask = Task.Factory.StartNew(() =>
                {
                    try
                    {
                        var allCtus = CTUManager.GetCTUs();
                        if (allCtus != null && allCtus.Count > 0)
                        {
                            foreach (var item in allCtus)
                            {
                                if (!item.Enabled) continue;
                                if (item.CurLandMark == 0) continue;
                                if (item.CurLandMark == 10001) continue;
                                try
                                {
                                    var status = new AgvStatus();
                                    string cid = MushinyManager.CurRobotType == 3 ? $"raw-material-ctu-{item.Name}" : $"semi-finished-ctu-{item.Name}";
                                    status.cid = cid;
                                    var statusInt = 0;
                                    if (item.FaultInfo?.NeedResetFault ?? false)
                                    {
                                        statusInt = 2;
                                    }
                                    else if (item.RunState == RunState.Executing)
                                    {
                                        statusInt = 1;
                                    }
                                    status.status = statusInt;
                                    status.data = new AgvData() { elec = item.SOC.ToString(), loc = item.CurLandMark.ToString() };

                                    status.msgList = new List<AgvMsg>();
                                    if (item.FaultInfo != null)
                                    {
                                        if (Mushiny.Common.GetFaultId(item.FaultInfo.FaultID, out FaultId faultId))
                                        {
                                            //{ "40000011","取货超时"},
                                            //{ "40000012","放货超时"},
                                            if (faultId == FaultId.急停触发)
                                            {
                                                status.msgList.Add(new AgvMsg()
                                                {
                                                    errorCode = "40000002",
                                                    msg = UploadErrInfos["40000002"],
                                                    module = cid
                                                });
                                            }
                                            else if (item.RunState == RunState.Offline)
                                            {
                                                status.msgList.Add(new AgvMsg()
                                                {
                                                    errorCode = "40000001",
                                                    msg = UploadErrInfos["40000001"],
                                                    module = cid
                                                });
                                            }
                                            else if (faultId == FaultId.料箱码丢失)
                                            {
                                                status.msgList.Add(new AgvMsg()
                                                {
                                                    errorCode = "40000007",
                                                    msg = UploadErrInfos["40000007"],
                                                    module = cid
                                                });
                                            }
                                            else if (faultId == FaultId.货架码丢失)
                                            {
                                                status.msgList.Add(new AgvMsg()
                                                {
                                                    errorCode = "40000008",
                                                    msg = UploadErrInfos["40000008"],
                                                    module = cid
                                                });
                                            }
                                            else if (faultId == FaultId.地址码贴歪严重
                                               )//faultId == FaultId.直行末尾点丢码 || || faultId == FaultId.直行中丢码 || faultId == FaultId.转弯中丢码
                                            {
                                                status.msgList.Add(new AgvMsg()
                                                {
                                                    errorCode = "40000009",
                                                    msg = UploadErrInfos["40000009"],
                                                    module = cid
                                                });
                                            }
                                            else if (faultId == FaultId.直行前进中前雷达触发停止 || faultId == FaultId.直行后退中后雷达触发停止
                                                || faultId == FaultId.转弯过程中雷达触发停止 || faultId == FaultId.触边触发)
                                            {
                                                status.msgList.Add(new AgvMsg()
                                                {
                                                    errorCode = "40000010",
                                                    msg = UploadErrInfos["40000010"],
                                                    module = cid
                                                });
                                            }
                                            else if (faultId == FaultId.电池剩余电量过低)
                                            {
                                                status.msgList.Add(new AgvMsg()
                                                {
                                                    errorCode = "40000003",
                                                    msg = UploadErrInfos["40000003"],
                                                    module = cid
                                                });
                                            }
                                        }
                                        else if (item.RunState == RunState.Offline)
                                        {
                                            status.msgList.Add(new AgvMsg()
                                            {
                                                errorCode = "40000001",
                                                msg = UploadErrInfos["40000001"],
                                                module = cid
                                            });
                                        }
                                    }
                                    else if (item.RunState == RunState.Offline)
                                    {
                                        status.msgList.Add(new AgvMsg()
                                        {
                                            errorCode = "40000001",
                                            msg = UploadErrInfos["40000001"],
                                            module = cid
                                        });
                                    }
                                    SMFManager.UpdateAgvStatus(status);
                                }
                                catch (Exception ex)
                                {
                                    LogUtil.error("uploadAgvStatus", ex);
                                }
                            }
                        }
                    }
                    catch (Exception ex)
                    {

                    }
                });

            }


        }

        public static void Start()
        {

            if (!IsLoadOk)
            {
                LogUtil.info("系统还未加载完毕,无法启动");
                return;
            }
            if (isRunning)
            {
                LogUtil.info("系统已经在运行");
                return;
            }
            foreach (var item in CTUManager.CTUs)
            {
                if (!item.Enabled) continue;
                if (item.CtuTask == null)
                    item.CtuTask = new LoadBasketTask(item);
            }
            mainThread = new Thread(new ThreadStart(mainMachine.Start));
            mainThread.Start();
            isRunning = true;
            GC.KeepAlive(mainThread);
            UserPause($"isRunning = true", false);
        }
        public static void Stop()
        {
            LogUtil.info("开始停止系统.");
            if (mainMachine != null)
            {
                mainMachine.Stop();
                mainMachine.UserPause = false;
            }
        }
        public static void ShutDown()
        {
            isGetInfo = false;
            LogUtil.info("开始关闭系统.");
        }
        public static bool IsUserPause
        {
            get { return mainMachine.UserPause; }
        }
        /// <summary>
        /// 用户暂停
        /// </summary>
        /// <param name="msg"></param>
        /// <param name="userpause"></param>
        public static void UserPause(string msg = "", bool userpause = true)
        {
            UserPauseSet?.Invoke(null, userpause);
            if (userpause != mainMachine.UserPause)
            {
                if (userpause)
                {
                    if (string.IsNullOrEmpty(msg))
                        LogUtil.info("用户暂停");
                    else
                        LogUtil.info("系统暂停: " + msg);
                }
                else
                    LogUtil.info("用户取消暂停:" + msg);
            }
            mainMachine.UserPause = userpause;
        }

        static Dictionary<string, List<string>> outLineBoxSizeMap = new Dictionary<string, List<string>>();
        /// <summary>
        /// 获取出料机构的可使用的料箱尺寸
        /// </summary>
        /// <param name="outLineName"></param>
        /// <returns></returns>
        public static List<string> GetOutLineInBoxSizes(string outLineName)
        {
            var boxSizes = new List<string>();
            if (string.IsNullOrEmpty(outLineName)) return boxSizes;
            if (outLineName.StartsWith(Setting_Init.outLine) && outLineName.EndsWith(Setting_Init.dir_in))
            {
                if (outLineBoxSizeMap.ContainsKey(outLineName))
                {
                    return outLineBoxSizeMap[outLineName];
                }
            }
            return boxSizes;
        }

    }
}