ContainerManager.cs
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using Asa;
using HalconDotNet;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.ComponentModel;
using System.Diagnostics;
using System.Diagnostics.Eventing.Reader;
using System.IO;
using System.Linq;
using System.Security.Cryptography;
using System.Text;
using System.Threading;
using System.Windows.Forms;
namespace OnlineStore.DeviceLibrary
{
public class ContainerManager
{
public static int mTimeOut = 200;
public static int StopDTime = 2000;
/// <summary>
/// 容器集合,key=容器编号,value=托盘详细信息
/// </summary>
private static ConcurrentDictionary<string, ContainerInfo> containerInfoMap = new ConcurrentDictionary<string, ContainerInfo>();
/// <summary>
/// 容器错误消息
/// </summary>
public static string TrayErrorMsg = "";
/// <summary>
/// 容器错误的设备ID
/// </summary>
public static string ErrorContainerId = "";
static ContainerManager()
{
}
public static List<ContainerInfo> getTrayList()
{
return new List<ContainerInfo>(containerInfoMap.Values);
}
/// <summary>
/// 在线体上的料箱数量
/// </summary>
/// <returns></returns>
public static int CntofContainerOnLine()
{
try
{
List<ContainerInfo> containers= getTrayList().FindAll(s=>(s.Status.Equals(TaskStatus.IN_ON_LINE) || s.Status.Equals(TaskStatus.OUT_ON_LINE)));
if(containers!=null)
{
return containers.Count;
}
}
catch (Exception ex)
{
LogUtil.error($"CntofContainerOnLine", ex);
}
return 0;
}
/// <summary>
///处理未发送AGV任务的容器
/// </summary>
/// <returns></returns>
public static void HandlePendingTask()
{
List<ContainerInfo> outstores = getTrayList().FindAll(s => s.Status.Equals(TaskStatus.WAIT) && s.InOrOutStore.Equals(ContainerType.OutStore));
List<ContainerInfo> instores = getTrayList().FindAll(
s => s.InOrOutStore.Equals(ContainerType.InStore) && s.Status.Equals(TaskStatus.WAIT));
if (outstores != null && outstores.Count > 0)
{
SServerManager.CreateOutStoreOrder(outstores);
}
if (instores != null && instores.Count > 0)
{
SServerManager.CreateInStoreOrder(instores);
}
}
public static void UpdateContainerStatus()
{
foreach (var item in getTrayList())
{
bool rtn = SServerManager.UpdateLocInfo("ContainerManager", item.ContainerValidCode, item.Status, item.CurLoc);
if (rtn)
{
if (item.Status.Equals(TaskStatus.ERROR))
{
bool res = containerInfoMap.TryRemove(item.ContainerValidCode, out ContainerInfo containerInfo);
LogUtil.info($"因任务异常,自动删除该任务【{res}】:【{JsonHelper.SerializeObject(containerInfo)}】");
}
else if (item.Status.Equals(TaskStatus.FINISHED))
{
bool res = containerInfoMap.TryRemove(item.ContainerValidCode, out ContainerInfo containerInfo);
LogUtil.info($"任务完成【{res}】:【{JsonHelper.SerializeObject(containerInfo)}】");
}
}
}
}
public static ContainerInfo GetTrayInfo(string trayNum)
{
if (containerInfoMap.ContainsKey(trayNum))
{
return containerInfoMap[trayNum];
}
return null;
}
/// <summary>
/// 获取在线体上的出库箱子
/// </summary>
/// <param name="boxId"></param>
/// <returns>true,存在</returns>
public static bool GetOutStoreBox(string boxId)
{
ContainerInfo container = GetTrayInfo(boxId);
try
{
if (container != null)
{
if (container.InOrOutStore.Equals(ContainerType.OutStore))//&& (container.Status.Equals(TaskStatus.OUT_ON_LINE) || container.Status.Equals(TaskStatus.NEED_AWAY))
{
return true;
}
}
else
{
//LogUtil.error($"未找到容器信息: {boxId}");
return false;
}
}
catch (Exception ex)
{
LogUtil.error($"GetOutStoreBox {boxId}", ex);
}
return false;
}
/// <summary>
/// 站点是否有箱子准备进入
/// </summary>
/// <param name="deviceId"></param>
/// <returns></returns>
internal static bool StationHasInTask(int deviceId, out InOutParam inOutParam)
{
inOutParam = new InOutParam();
int cnt = ContainerManager.GetInTaskCnt(deviceId);
if (deviceId == 5)
{
if ((IOManager.IOValue(IO_Type.FrontStop_BoxCheck, deviceId).Equals(IO_VALUE.HIGH) ||
IOManager.IOValue(IO_Type.Stop_BoxCheck, deviceId).Equals(IO_VALUE.HIGH)))
return true;
}
else
{
if (cnt > 0 && (IOManager.IOValue(IO_Type.FrontStop_BoxCheck, deviceId).Equals(IO_VALUE.HIGH) ||
IOManager.IOValue(IO_Type.Stop_BoxCheck, deviceId).Equals(IO_VALUE.HIGH)))
return true;
}
return false;
}
/// <summary>
/// 站点是否有箱子准出去
/// </summary>
/// <param name="deviceId"></param>
/// <param name="inOutParam"></param>
/// <returns></returns>
internal static bool StationHasOutTask(int deviceId, out InOutParam inOutParam)
{
inOutParam = new InOutParam();
if (GetOutTaskCnt(deviceId, out ContainerInfo containerInfo))
{
inOutParam.Containercode = containerInfo.ContainerValidCode;
return true;
}
return false;
}
/// <summary>
/// 获取该工位需要出去的箱子
/// </summary>
/// <param name="deviceId"></param>
/// <returns></returns>
internal static int GetOutTaskCnt(int deviceId)
{
List<ContainerInfo> containerInfos = getTrayList().FindAll(s => s.InOrOutStore.Equals(ContainerType.InStore)
&& s.InoutParam.DeviceId.Equals(deviceId) && (s.Status.Equals(TaskStatus.EXECUTING) || s.Status.Equals(TaskStatus.WAIT)));
return containerInfos?.Count ?? 0;
}
internal static bool GetOutTaskCnt(int deviceId, out ContainerInfo containerInfo)
{
containerInfo = getTrayList().Find(s => s.InOrOutStore.Equals(ContainerType.InStore) && s.InoutParam.DeviceId.Equals(deviceId) && s.Status.Equals(TaskStatus.EXECUTING));
return containerInfo != null;
}
/// <summary>
/// 获取属于该工位的箱子
/// </summary>
/// <param name="deviceId"></param>
/// <returns></returns>
internal static int GetInTaskCnt(int deviceId)
{
List<ContainerInfo> containerInfos = getTrayList().FindAll(s => s.InOrOutStore.Equals(ContainerType.OutStore) && s.InoutParam.DeviceId.Equals(deviceId));
return containerInfos?.Count ?? 0;
}
static List<string> stationNames = new List<string> { "s1", "s2", "s3", "s4", "s5" };
/// <summary>
/// 站点有入库任务
/// </summary>
/// <param name="barcode"></param>
/// <returns></returns>
public static bool HasInstore(ContainerTarget containerTarget, out string slotCode)
{
slotCode = "";
//deviceId = 0;
if (containerTarget != null)
{
if (stationNames.Contains(containerTarget.slotCode))//有出库的料
{
}
else if (containerTarget.slotCode.Equals("s0"))//站点分拣台已有容器
{
}
else //有入库的料
{
slotCode = containerTarget.slotCode;
//int.TryParse(slotCode.Substring(1), out deviceId);
return true;
}
}
return false;
}
/// <summary>
/// 站点有出库任务
/// </summary>
/// <param name="devicename">s+站点编号</param>
/// <param name="barcode"></param>
/// <returns></returns>
public static bool HasOutstore(ContainerTarget containerTarget, out int deviceId)
{
deviceId = 0;
if (containerTarget != null)
{
if (stationNames.Contains(containerTarget.slotCode))//有出库的料
{
bool rtn = int.TryParse(containerTarget.slotCode.Substring(1), out deviceId);
return rtn;
}
else if (containerTarget.slotCode.Equals("s0"))//站点分拣台已有容器
{
return true;
}
else //有入库的料
{
}
}
return false;
}
/// <summary>
/// 工作台已有箱子
/// </summary>
/// <param name="devicename"></param>
/// <param name="barcode"></param>
/// <returns></returns>
public static bool HasBoxInStation(ContainerTarget containerTarget)
{
if (containerTarget != null)
{
if (stationNames.Contains(containerTarget.slotCode))//有出库的料
{
}
else if (containerTarget.slotCode.Equals("s0"))//站点分拣台已有容器
{
return true;
}
else //有入库的料
{
}
}
return false;
}
public static void AddOrUpdateContainerInfo(string containerCode)
{
if (string.IsNullOrEmpty(containerCode)) return;
if (containerCode.EndsWith("A") || containerCode.EndsWith("B"))
{
containerCode = containerCode.Substring(0, containerCode.Length - 1);
}
if (containerInfoMap.ContainsKey(containerCode))
{
//不更新
return;
}
else
{
//获取服务端数据并添加容器信息
ContainerTarget containerTarget = SServerManager.GetContainerTarget("AddOrUpdateContainerInfo", containerCode);
if (containerTarget != null)
{
if (containerTarget.slotCode.Equals("0") || containerTarget.barcode.Equals(""))
{
UpdateContainerNumError(containerCode, "容器无目的地信息,请检查");
return;
}
UpdateContainerNumError("", "");
int deviceId = 0;
ContainerType containerType = ContainerType.None;
if (HasInstore(containerTarget, out string slotCode))
{
containerType = ContainerType.InStore;
}
else if (HasOutstore(containerTarget, out deviceId))
{
containerType = ContainerType.OutStore;
}
else if (HasBoxInStation(containerTarget))
{
return;
}
ContainerInfo info = new ContainerInfo(containerTarget.barcode, containerType, slotCode, deviceId);
containerInfoMap.TryAdd(containerTarget.barcode, info);
}
SaveMapToFile();
}
}
public static void AddOrUpdateContainerInfo(string stationName, string containerCode)
{
if (string.IsNullOrEmpty(containerCode)) return;
if (containerCode.EndsWith("A") || containerCode.EndsWith("B"))
{
containerCode = containerCode.Substring(0, containerCode.Length - 1);
}
if (containerInfoMap.ContainsKey(containerCode))
{
//不更新
return;
}
else
{
//获取服务端数据并添加容器信息
ContainerTarget containerTarget = SServerManager.GetContainerTarget("AddOrUpdateContainerInfo", containerCode);
if (containerTarget != null)
{
if (containerTarget.slotCode.Equals("0") || containerTarget.barcode.Equals(""))
{
UpdateContainerNumError(containerCode, $"容器目的地信息异常:{containerTarget.slotCode},请检查");
return;
}
UpdateContainerNumError("", "");
int deviceId = 0;
ContainerType containerType = ContainerType.None;
if (HasInstore(containerTarget, out string slotCode))
{
containerType = ContainerType.InStore;
int.TryParse(stationName.Substring(1), out deviceId);
}
else if (HasOutstore(containerTarget, out deviceId))
{
containerType = ContainerType.OutStore;
}
else if (HasBoxInStation(containerTarget))
{
return;
}
ContainerInfo info = new ContainerInfo(containerTarget.barcode, containerType, slotCode, deviceId);
containerInfoMap.TryAdd(containerTarget.barcode, info);
}
SaveMapToFile();
}
}
/// <summary>
/// 更新任务状态
/// </summary>
/// <param name="barcode"></param>
/// <param name="status"></param>
public static void UpdateTaskStatus(string barcode, string status, string loc = "")
{
if (containerInfoMap.ContainsKey(barcode))
{
LogUtil.info($"已有缓存,更新容器状态:【{barcode}】【{status}】");
containerInfoMap[barcode].UpdateStatus(status, loc);
}
else
{
LogUtil.info($"更新容器状态:【{barcode}】【{status}】");
AddOrUpdateContainerInfo(barcode);
UpdateTaskStatus(barcode, status);
}
SaveMapToFile();
}
/// <summary>
/// 是否存在容器编码
/// </summary>
/// <param name="barcode"></param>
/// <returns></returns>
public static bool CheckContainerCode(string barcode)
{
return containerInfoMap.ContainsKey(barcode);
}
internal static void UpdateContainerNumError(string containerId, string errorMsg)
{
TrayErrorMsg = errorMsg;
ErrorContainerId = containerId;
}
public static void ClearTrayInfo()
{
LogUtil.info("---------点击:清空容器,清空前打印容器信息----------");
List<ContainerInfo> tray = ContainerManager.getTrayList();
foreach (ContainerInfo t in tray)
{
LogUtil.info(t.ToStr());
}
containerInfoMap = new ConcurrentDictionary<string, ContainerInfo>();
SaveMapToFile();
LogUtil.info("---------点击:清空容器,容器内容已清空----------");
MessageBox.Show("所有容器内容已清空");
}
private static string FilePath = "";
public static void InitFileData()
{
containerInfoMap = new ConcurrentDictionary<string, ContainerInfo>();
FilePath = Application.StartupPath + ConfigAppSettings.GetValue(Setting_Init.ConfigPath_TrayList);
if (File.Exists(FilePath))
{
LogUtil.info("开始加载容器缓存信息:" + FilePath);
string[] lines = FileEncoding.GetFileLines(FilePath);
foreach (string line in lines)
{
ContainerInfo tray = JsonHelper.DeserializeJsonToObject<ContainerInfo>(line);
if (tray != null && !string.IsNullOrEmpty(tray.ContainerValidCode))
{
LogUtil.info("加载到缓存容器:" + tray.ToStr());
containerInfoMap.TryAdd(tray.ContainerValidCode, tray);
}
}
LogUtil.info("容器缓存信息加载完成");
}
}
static object saveObj = new object();
static void SaveMapToFile()
{
LogUtil.info("SaveMapToFile");
if (Monitor.TryEnter(saveObj, 500))
{
try
{
List<ContainerInfo> trayList = new List<ContainerInfo>(containerInfoMap.Values);
List<string> lineList = new List<string>();
foreach (ContainerInfo tray in trayList)
{
string line = JsonHelper.SerializeObject(tray);
if (!string.IsNullOrEmpty(line))
{
lineList.Add(line);
}
}
FileEncoding.WritteFile(FilePath, lineList.ToArray());
}
catch (Exception ex)
{
LogUtil.error("SaveContainerToFile出错:" + ex.ToString());
}
finally
{
Monitor.Exit(saveObj);
}
}
}
}
}