EquipBase.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Diagnostics;
using System.Drawing;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
public abstract class EquipBase : KTK_Store
{
/// <summary>
/// 当前设备下游的设备ID
/// </summary>
public int OutDeviceId = 0;
/// <summary>
/// 当前设备上游的设备ID
/// </summary>
public int InDeviceId = 0;
public bool MoveStop = false;
/// <summary>
/// 当前容器编码
/// </summary>
public string CurContainerId = "";
/// <summary>
/// 上一个容器编码
/// </summary>
public string PreContainerId = "";
/// <summary>
/// 设备信息
/// </summary>
public string EquipInfo
{
get
{
if (this is StationEquip)
return $"[TaskInCnt={ContainerManager.GetInTaskCnt(DeviceID)}][TaskOutCnt={ContainerManager.GetOutTaskCnt(DeviceID)}][Next={GetOutEquip()?.Name ?? "无"}][{containerArrived}]";
else
return $"[Pre={GetInEquip()?.Name ?? "无"}][Next={GetOutEquip()?.Name ?? "无"}][{containerArrived}]";
}
}//[{GetInEquip()?.Name}]
public List<string> RFIDIP = new List<string>();
public LineMoveInfo SecondMoveInfo = null;
public bool IsDebug = false;
public ConcurrentQueue<InOutParam> waitOutStoreList = new ConcurrentQueue<InOutParam>();
public List<InOutParam> waitInStoreList = new List<InOutParam>();
internal object waitInListLock = "";
public delegate void TrayProcessEnd(int swNum, int trayNum);
protected abstract void BaseTimerProcess();
protected abstract void BoxProcess();
protected override void mainTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
{
TimerProcess();
}
public DateTime LastAlarmTime = DateTime.Now;
public override void Alarm(LineAlarmType alarmType)
{
if (alarmType.Equals(LineAlarmType.None).Equals(false))
{
LastAlarmTime = DateTime.Now;
}
if (this.alarmType.Equals(alarmType))
{
return;
}
if (alarmType.Equals(LineAlarmType.SuddenStop))
{
isInSuddenDown = true;
}
else if (alarmType.Equals(LineAlarmType.NoAirCheck))
{
isNoAirCheck = true;
}
this.alarmType = alarmType;
if (alarmType.Equals(LineAlarmType.SuddenStop) || alarmType.Equals(LineAlarmType.NoAirCheck)
|| alarmType.Equals(LineAlarmType.AxisAlarm) || alarmType.Equals(LineAlarm.AxisErrorStop))
{
StopMove(alarmType + "报警");
}
}
protected void StartEquip()
{
OpenRfid();
}
protected void StopEquip()
{
WarnMsg = "";
CloseRfid();
}
public void OpenRfid()
{
Task.Factory.StartNew(() =>
{
foreach (var item in RFIDIP)
{
if (!string.IsNullOrEmpty(item))
{
RFIDManager.Open(item);
}
}
});
}
public void CloseRfid()
{
foreach (var item in RFIDIP)
{
if (!string.IsNullOrEmpty(item))
{
RFIDManager.Close(item);
}
}
}
protected void ClearTrayRFID()
{
}
/// <summary>
/// 获取当前设备下游设备信息
/// </summary>
/// <returns></returns>
protected EquipBase GetOutEquip()
{
if (OutDeviceId > 0)
{
return LineManager.Line.AllEquipMap[OutDeviceId];
}
return null;
}
/// <summary>
/// 获取当前设备上游设备信息
/// </summary>
/// <returns></returns>
protected EquipBase GetInEquip()
{
if (InDeviceId > 0)
{
return LineManager.Line.AllEquipMap[InDeviceId];
}
return null;
}
public virtual void CheckAlarmProcess(LineMoveInfo moveInfo, LineAlarmType alarmType)
{
}
protected virtual void CloseAllDO()
{
List<string> doList = new List<string>(baseConfig.DOList.Keys);
foreach (string doType in doList)
{
if (IOValue(doType).Equals(IO_VALUE.HIGH))
{
IOMove(doType, IO_VALUE.LOW);
}
}
}
protected int TimerMaxSeconds = 3;
object timerProLock = new object();
public void TimerProcess()
{
if (Monitor.TryEnter(timerProLock, 300))
{
try
{
BaseTimerProcess();
}
catch (Exception ex)
{
LogUtil.error(Name + "TimerProcess出错:", ex);
}
finally
{
Monitor.Exit(timerProLock);
}
}
}
protected DateTime preIoTimerOutTime = DateTime.Now;
protected virtual void IOTimeOutProcess()
{
try
{
TimeSpan span = DateTime.Now - preIoTimerOutTime;
if (span.TotalSeconds > 1 && alarmType.Equals(LineAlarmType.IoSingleTimeOut))
{
preIoTimerOutTime = DateTime.Now;
if (runStatus < LineRunStatus.Runing || isInSuddenDown || isNoAirCheck)
{
return;
}
//若BOX和出料都没有在等待Io的过程中则此Io超时异常可能已经处理过
if (MoveInfo.MoveType.Equals(LineMoveType.None) && SecondMoveInfo.MoveType.Equals(LineMoveType.None) && MoveInfo.IsInWait.Equals(false) && SecondMoveInfo.IsInWait.Equals(false))
{
LogUtil.info(Name + "清理信号超时报警【" + WarnMsg + "】 ");
alarmType = LineAlarmType.None;
SetWarnMsg("");
}
}
}
catch (Exception ex)
{
LogUtil.error("IOTimeOutProcess出错:", ex);
}
}
protected override void BusyMoveProcess()
{
try
{
if (MoveStop)
{
return;
}
if (MoveInfo.MoveType.Equals(LineMoveType.Box))
{
BoxProcess();
}
if (MoveInfo.MoveType.Equals(LineMoveType.InStore) || this.SecondMoveInfo.MoveType.Equals(LineMoveType.InStore))
{
InStoreProcess();
}
else if (MoveInfo.MoveType.Equals(LineMoveType.OutStore) || SecondMoveInfo.MoveType.Equals(LineMoveType.OutStore))
{
OutStoreProcess();
}
else if (MoveInfo.MoveType.Equals(LineMoveType.RHome))
{
ResetProcess();
}
else if (MoveInfo.MoveType.Equals(LineMoveType.Reset))
{
ResetProcess();
}
}
catch (Exception ex)
{
LogUtil.error(Name + " BusyMoveProcess 出错:" + ex.ToString());
}
}
//protected void MoveTimeOut(LineMoveInfo move, string msg)
//{
// WarnMsg = move.Name + "[" + move.MoveStep + "] "+ msg + " [" +FormUtil.GetSpanStr( move.StepSpan()) + "]";
// int logId = DeviceID * 10000 + (int)move.MoveStep;
// LogUtil.error(WarnMsg, logId);
// Alarm(LineAlarmType.IoSingleTimeOut);
//}
//protected void ClearTimeoutAlarm(string msg)
//{
// if (isInSuddenDown || isNoAirCheck)
// {
// return;
// }
// if (WarnMsg.Contains(msg) && alarmType.Equals(LineAlarmType.IoSingleTimeOut))
// {
// LogUtil.info(Name + "清理信号超时报警【" + WarnMsg + "】 ");
// alarmType = LineAlarmType.None;
// SetWarnMsg("");
// }
//}
protected bool CanStartRun()
{
string canResult = LineManager.Line.CanStart();
if (String.IsNullOrEmpty(canResult).Equals(false))
{
SetWarnMsg(Name + canResult);
return false;
}
return true;
}
protected void ResetClearData()
{
TimerMaxSeconds = 10;
SetWarnMsg("");
alarmType = LineAlarmType.None;
isInSuddenDown = false;
isNoAirCheck = false;
PreContainerId = "";
CurContainerId = "";
}
/// <summary>
/// 更新分拣台rfid
/// </summary>
/// <returns></returns>
internal RFIDData UpdateStationCode()
{
RFIDData ShelfId_Station = new RFIDData();
try
{
if (RFIDIP != null && RFIDIP.Count > 0)
//判断料架的编码是否正确
ShelfId_Station = RFIDManager.ReadRFID(RFIDIP[1]);
}
catch (Exception ex)
{
LogUtil.error(Name + "UpdateStationCode 出错:", ex);
}
return ShelfId_Station;
}
internal bool GetStationCode(out string rfid)
{
rfid = "";
RFIDData ShelfId_Station = new RFIDData();
try
{
if (RFIDIP != null && RFIDIP.Count > 0)
{
//判断料架的编码是否正确
ShelfId_Station = RFIDManager.ReadRFID(RFIDIP[1]);
rfid = ShelfId_Station.StrData;
return ShelfId_Station.IsValidated();
}
}
catch (Exception ex)
{
LogUtil.error(Name + "UpdateStationCode 出错:", ex);
}
return false;
}
internal bool UpdateContainerCode()
{
RFIDData rfidData = RFIDManager.GetContainerCode(Name, DeviceID, 0);
if (rfidData != null && rfidData.IsValidated())
{
rfidData = RFIDManager.GetContainerCode(Name, DeviceID, 0);
if (rfidData != null && rfidData.IsValidated())
{
PreContainerId = CurContainerId;
CurContainerId = rfidData.ToContainerId();
ContainerManager.AddOrUpdateContainerInfo(CurContainerId);
}
}
else
{
PreContainerId = CurContainerId;
CurContainerId = "";
}
if (RFIDIP == null || RFIDIP.Count == 0) { }
else
{
LogUtil.LOGGER.Info(Name + " IP [" + string.Join(",", RFIDManager.GetRFIP(DeviceID).ToArray()) + "] 当前容器 [" + CurContainerId + "]" + $"[{rfidData.IsValidated()}]" + " 上个容器 [" + PreContainerId + "] ");
}
return true;
}
#region CheckWait处理
private DateTime preCheckAxisTime = DateTime.Now;
protected DateTime preRWTime = DateTime.Now;
internal void CheckWait(LineMoveInfo moveInfo)
{
try
{
List<WaitResultInfo> list = moveInfo.WaitList;
if (list.Count <= 0)
{
moveInfo.EndStepWait();
return;
}
//当等待超过一分钟时,需要打印提示
TimeSpan span = DateTime.Now - moveInfo.LastSetpTime;
string NotOkMsg = "";
bool isOk = true;
if (moveInfo.OneWaitCanEndStep)
{
isOk = false;
}
foreach (WaitResultInfo wait in list)
{
if (wait.IsEnd)
{
continue;
}
NotOkMsg = " [" + wait.ToStr() + "] ";
if (wait.WaitType.Equals(WaitEnum.W002_IOValue))
{
NotOkMsg = " [" + baseConfig.GetDisplayName(wait.IoType) + "=" + wait.IoValue + "]";
wait.IsEnd = IOValue(wait.IoType).Equals(wait.IoValue);
if (!wait.IsEnd)
{
//if (wait.IoType.Equals(IO_Type.SL_Line_Run))
//{
// IOMove(wait.IoType, wait.IoValue);
// LogInfo(" [" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "]重写DO: " + wait.ToStr());
//}
TimeSpan rwSpan = DateTime.Now - preRWTime;
//一分钟还未检测到
if (span.TotalSeconds > LineManager.Config.IOSingle_TimerOut && alarmType <= LineAlarmType.IoSingleTimeOut)
{
ConfigIO io = baseConfig.getWaitIO(wait.IoType);
string warnmsg = moveInfo.Name + "[" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "] 等待" + NotOkMsg + " 超时 " + Math.Round(span.TotalSeconds, 1) + "秒";
SetWarnMsg(warnmsg, moveInfo.GetStepDes() + "_超时报警", moveInfo);
LogUtil.error(WarnMsg, DeviceID * 1000 + 13);
if (NoAlarm())
{
Alarm(LineAlarmType.IoSingleTimeOut);
CheckAlarmProcess(moveInfo, LineAlarmType.IoSingleTimeOut);
}
}
if (rwSpan.TotalSeconds > 5 && span.TotalSeconds > 6 && span.TotalSeconds < LineManager.Config.IOSingle_TimerOut * 2)
{
preRWTime = DateTime.Now;
string msg = moveInfo.Name + " [" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "] " + NotOkMsg + "已等待 " + Math.Round(span.TotalSeconds, 1) + "秒,重写DO:";
bool isLog = false;
foreach (WaitResultInfo ww in list)
{
if (ww != null && ww.WaitType.Equals(2) && baseConfig.DOList.ContainsKey(ww.IoType))
{
if (IOManager.DOValue(ww.IoType, baseConfig.Id).Equals(ww.IoValue).Equals(false))
{
isLog = true;
IOMove(ww.IoType, ww.IoValue);
msg += ww.ToStr() + ",";
}
}
}
if (isLog)
{
LogUtil.error(msg);
}
}
if (!moveInfo.OneWaitCanEndStep)
{
isOk = false;
break;
}
}
}
else if (wait.WaitType.Equals(WaitEnum.W003_Time))
{
wait.IsEnd = (span.TotalMilliseconds >= wait.TimeMSeconds);
}
else
{
wait.IsEnd = CheckWaitResult(moveInfo, wait);
}
//else if (wait.WaitType.Equals(10))
//{
// wait.IsEnd = LineManager.Line.SideWay34HasTray().Equals(false);
//}
if (wait.IsEnd)
{
if (moveInfo.OneWaitCanEndStep)
{
isOk = true;
break;
}
}
else
{
if (!moveInfo.OneWaitCanEndStep)
{
isOk = false;
break;
}
}
}
if (isOk)
{
moveInfo.EndStepWait();
ClearStepAlarm(moveInfo.GetStepDes());
}
else if (span.TotalSeconds > moveInfo.TimeOutSeconds)
{
int second = 10;
//if (IsLowAlarm(moveInfo))
//{
// second = 30;
//}
second = (int)(span.TotalSeconds / moveInfo.TimeOutSeconds) * 10;
if (second > 120)
{
second = 120;
}
else if (second < 10)
{
second = 10;
}
string msg = moveInfo.Name + "[" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "]等待" + NotOkMsg
+ "超时[" + FormUtil.GetSpanStr(span) + "]";
string type = moveInfo.GetStepDes() + "_" + "超时报警";
//判断是等待抓料直接返回
List<WaitResultInfo> noTrayAlarm = (from m in list where m.WaitType.Equals(WaitEnum.W1000_NoTrayAlarm) select m).ToList();
if (noTrayAlarm.Count > 0)
{
msg = moveInfo.Name + "[" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "]未抓起料盘,请取走料盘后复位[" + FormUtil.GetSpanStr(span) + "]";
type = MoveInfo.GetStepDes() + "_" + "未抓起料";
}
//LogUtil.error(WarnMsg, DeviceID * 1000 + 15, second);
SetWarnMsg(msg, type, moveInfo, second);
Alarm(LineAlarmType.IoSingleTimeOut);
CheckAlarmProcess(moveInfo, LineAlarmType.IoSingleTimeOut);
}
}
catch (Exception ex)
{
LogUtil.error(moveInfo.Name + " [" + moveInfo.MoveStep + "] CheckWait 出错:", ex);
}
}
//private bool IsLowAlarm(LineMoveInfo moveInfo)
//{
// //托盘卡的信号不报警,只提示
// // [_进仓_14-SMove] [CheckFixture] [MO_17_Stop2Check] 等待[X462 - 进仓14阻挡2托盘检测 - StopCylinder_Check2 = LOW] 超时[181.7]秒
// if (moveInfo.MoveType.Equals(LineMoveType.Box) &&
// (moveInfo.IsStep(LineMoveStep.MIO_00_Stop1Down) ||
// moveInfo.IsStep(LineMoveStep.MIO_02_TrayCheck) ||
// moveInfo.IsStep(LineMoveStep.MO_17_Stop2Check)))
// {
// return true;
// }
// return false;
//}
protected virtual bool CheckWaitResult(LineMoveInfo moveInfo, WaitResultInfo wait)
{
return false;
}
#endregion
public virtual string GetMoveStr()
{
string msg = "";
if (!(RFIDIP == null || RFIDIP.Count == 0))
{
msg += "当前容器:" + CurContainerId + " 上个容器:" + PreContainerId + "\n";
}
msg += "runS: " + runStatus + "\n";
msg += "alarm: " + alarmType + " " + LastAlarmTime.ToLongTimeString() + "\n";
msg += "Move:" + MoveInfo.MoveType + " " + MoveInfo.SLog + "\n";
msg += "SMove:" + SecondMoveInfo.MoveType + " " + SecondMoveInfo.MoveStep + "\n";
msg += "MoveMsg:" + LogMsg + "\n";
return msg;
}
internal void MoveEndS()
{
runStatus = LineRunStatus.Runing;
MoveInfo.EndMove();
}
public string GetColorDes()
{
return
"橘色:复位中\r\n" +
"蓝色:正常待机中\r\n" +
"绿色:忙碌中\r\n" +
"珊瑚色:信号超时报警\r\n" +
"红色:严重报警\r\n";
}
public Color GetShowColor()
{
if (runStatus.Equals(LineRunStatus.Wait))
{
if (IsDebug)
{
return Color.LightGray;
}
else
{
return Color.White;
}
}
else if (alarmType.Equals(LineAlarmType.IoSingleTimeOut))
{
return Color.LightCoral;
}
else if (alarmType.Equals(LineAlarmType.None).Equals(false))
{
return Color.Red;
}
else if (runStatus.Equals(LineRunStatus.HomeMoving) || runStatus.Equals(LineRunStatus.Reset))
{
return Color.Orange;
}
else if (runStatus.Equals(LineRunStatus.Busy))
{
return Color.LimeGreen;
}
else if (runStatus.Equals(LineRunStatus.Runing))
{
return Color.LightBlue;
}
return Color.White;
}
/// <summary>
/// 上游容器到达标志
/// </summary>
protected bool containerArrived = false;
/// <summary>
/// 等待下游空闲计时器
/// </summary>
public Stopwatch waitNextIdleWatch = new Stopwatch();
public virtual bool BoxCheck() { return false; }
public virtual bool IsContainerArrived() { return containerArrived; }
/// <summary>
/// 重置下游容器到达标志,由上有客户端操作
/// </summary>
public virtual void ResetContarinerArrivedState()
{
containerArrived = false;
}
/// <summary>
/// 设备是否空闲
/// </summary>
/// <param name="type">空闲类型</param>
/// <returns></returns>
public virtual bool IsIdle(int type = 0) { return true; }
/// <summary>
/// 开始移动任务
/// </summary>
/// <param name="type">移动类型编号</param>
public virtual void StartMove(int type = 0) { }
}
}