RobotEquip.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Concurrent;
using JAKA;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
public partial class RobotEquip : EquipBase
{
/// <summary>
/// 行走机构
/// </summary>
public AxisBean MoveAxis = null;
/// <summary>
/// 压紧轴
/// </summary>
public AxisBean CompressAxis = null;
/// <summary>
/// 轴列表
/// </summary>
public AxisBean[] axisArray;
public JAKAServer JAKAServer;
public Client_Config Config;
public InOutPosInfo lastPosInfo;
public string executeTime = "";
public DeviceStatus deviceStatus = DeviceStatus.ResetMove;
public string CID = "";
/// <summary>
/// 等待出库的队列
/// </summary>
public ConcurrentQueue<InOutParam> waitOutStoreList = new ConcurrentQueue<InOutParam>();
public RobotEquip(Client_Config config, int id)
{
baseConfig = config;
this.Config = config;
this.DeviceID = id;
CID = config.CID;
IsDebug = config.IsDebug.Equals(1);
Name = (" " + "机器人" + " ").ToUpper();
Init();
InitConnectServerTimer();
ledProcessTimer.Elapsed += LedProcess;
IoCheckTimer.Elapsed += IoCheckTimerProcess;
MoveInfo = new DeviceMoveInfo(" 机器人 ");
InitAllAxis();
lastPosInfo = new InOutPosInfo();
LoadCameraConfig();
string[] clientIps = new string[] { config.Robot_IP };
JAKAServer = new JAKAServer(clientIps);
StartRobotService();
}
public void StartRobotService()
{
Task.Factory.StartNew(delegate
{
JAKAServer.Start();
PowerOn(true);
System.Threading.Thread.Sleep(2000);
EnableRobot(true);
System.Threading.Thread.Sleep(2000);
});
}
public void StopRobotService()
{
try
{
Task.Factory.StartNew(delegate
{
EnableRobot(false);
System.Threading.Thread.Sleep(2000);
PowerOn(false);
JAKAServer.Stop();
});
}
catch (Exception e)
{
LogUtil.error("StopRobotService 出错", e);
}
}
internal void InitAllAxis()
{
MoveAxis = new AxisBean(Config.MoveAxis, Name);
CompressAxis = new AxisBean(Config.CompressAxis, Name);
axisArray = new AxisBean[] {
MoveAxis,CompressAxis
};
}
public override bool StartRun()
{
if (CanStartRun().Equals(false))
{
return false;
}
bool rtn = false;
Task task = Task.Factory.StartNew(new Action(() => { rtn = OpenAllAxis(); }));
task.Wait();
if (!rtn)
{
CloseAllAxis();
return false;
}
SetAllTimer(false);
SetConnectServerTimer(false);
MoveInfo.EndMove();
SetBoxStatus(DeviceStatus.ResetMove, RunStatus.HomeMoving);
MoveInfo.NewMove(MoveType.RHome);
LogInfo("开始 原点返回:");
StartReset();
SetConnectServerTimer(true);
SetAllTimer(true);
return true;
}
public override bool Reset()
{
StopMove();
bool rtn = false;
Task task = Task.Factory.StartNew(new Action(() => { rtn = OpenAllAxis(); }));
task.Wait();
if (!rtn)
{
CloseAllAxis();
return false;
}
mainTimer.Enabled = false;
SetBoxStatus(DeviceStatus.ResetMove, RunStatus.Reset);
MoveInfo.NewMove(MoveType.Reset);
LogInfo("开始重置: ");
StartReset();
mainTimer.Enabled = true;
return true;
}
#region 复位处理
private void StartReset()
{
ClearWarnMsg();
alarmType = AlarmType.None;
isInSuddenDown = false;
isNoAirpressure_Check = false;
MoveInfo.NextMoveStep(StepEnum.Robot_Reset_01_Wait);
LogInfo($"复位 {MoveInfo.SLog} :轴开始复位");
StartProg(true);
curcmd = "";
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
isInPro = false;
}
protected override void ResetProcess()
{
if (MoveInfo.MoveType.Equals(MoveType.Reset) || MoveInfo.MoveType.Equals(MoveType.RHome))
{
MoveResetPro();
}
}
static int axisDiff = 20000;
private bool CheckTongsPos()
{
return false;
}
private void MoveResetPro()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (MoveInfo.IsInWait)
{
return;
}
switch (MoveInfo.MoveStep)
{
case StepEnum.Robot_Reset_01_Wait:
NextMoveStep(StepEnum.Robot_Reset_02_CheckArmState, "检查机器人是否在原点");
break;
case StepEnum.Robot_Reset_02_CheckArmState:
NextMoveStep(StepEnum.Robot_Reset_03_ArmToP1, "机器人回原点");
SendCmd(GetCmd_Home());
break;
case StepEnum.Robot_Reset_03_ArmToP1:
NextMoveStep(StepEnum.Robot_Reset_04_CheckTray, "检查机械臂是否有料盘");
break;
case StepEnum.Robot_Reset_04_CheckTray:
if (BufferDataManager.TrayInRobotInfo == null)
{
NextMoveStep(StepEnum.Robot_Reset_05_AllAxisToP1, "压紧轴无料盘,行走机构和压紧轴回待机点");
MoveAxis.AbsMove(MoveInfo, Config.MoveAxis_P1, Config.MoveAxis_P1_Speed);
CompressAxis.AbsMove(MoveInfo, Config.CompressAxis_P1, Config.CompressAxis_P1_Speed);
}
else
{
NextMoveStep(StepEnum.Robot_Reset_06_MoveAxisToP1, "压紧轴有料盘,行走机构回待机点");
MoveAxis.AbsMove(MoveInfo, Config.MoveAxis_P1, Config.MoveAxis_P1_Speed);
}
break;
case StepEnum.Robot_Reset_05_AllAxisToP1:
NextMoveStep(StepEnum.Robot_Reset_08_Finish, "复位完成");
break;
case StepEnum.Robot_Reset_06_MoveAxisToP1:
NextMoveStep(StepEnum.Robot_Reset_07_ClearCompress, "将压紧轴上的料盘送到指定位置");
break;
case StepEnum.Robot_Reset_07_ClearCompress:
if (BufferDataManager.TrayInRobotInfo != null)
{
MoveInfo.EndMove();
runStatus = RunStatus.Runing;
BufferDataManager.TrayInRobotInfo = null;
}
else
{
NextMoveStep(StepEnum.Robot_Reset_08_Finish, "复位完成");
}
break;
case StepEnum.Robot_Reset_08_Finish:
MoveInfo.EndMove();
runStatus = RunStatus.Runing;
break;
}
}
#endregion
/// <summary>
/// 是否在安全位置
/// </summary>
/// <returns></returns>
public bool IsInSafePosition()
{
return true;
}
private void NextMoveStep(StepEnum step, string msg)
{
MoveInfo.NextMoveStep(step);
LogInfo($" {MoveInfo.SLog}:{msg}");
}
private string preWriteStr = "";
private string curWriteStr = "";
void LogInOutErrInfo(string msg)
{
curWriteStr = msg;
if (curWriteStr != preWriteStr)
{
preWriteStr = curWriteStr;
LogUtil.error(curWriteStr);
}
}
int SigLastTime = 2;//5秒
protected override void OnTimerProcess()
{
if (!runStatus.Equals(RunStatus.Runing))
return;
}
private void CheckInStoreProcess()
{
if (StoreManager.Client.inletEquip.UpdownIsUp() && BufferDataManager.TrayInInletInfo != null)
{
LogInfo("机器人执行入库【" + BufferDataManager.TrayInInletInfo.ToStr() + "】");
StartInstore(new InOutParam(BufferDataManager.TrayInInletInfo));
}
}
private void ExecuteOutListProcess()
{
try
{
if (waitOutStoreList.Count > 0)
{
InOutParam param = null;
bool result = waitOutStoreList.TryDequeue(out param);
if (result && param != null)
{
LogInfo("执行排队的出库【" + param.PosInfo.ToStr() + "】");
StartExecuctOut(param);
return;
}
}
}
catch (Exception ex)
{
LogUtil.error(Name + "处理出库排队列表出错:" + ex.ToString());
}
}
protected override void BaseTimerProcess()
{
if (isInSuddenDown || isNoAirpressure_Check)
{
return;
}
SecurityAccessProcess();
NGBoxProcess();
if (runStatus.Equals(RunStatus.Runing))
{
////ExecuteOutListProcess();
if (StoreManager.IsConnectServer)
{
GetRobotTask();
}
CheckInStoreProcess();
}
BusyMoveProcess();
IOTimeOutProcess();
if (NoErrorAlarm())
{
CheckAxisAlarm();
}
}
protected override void IOTimeOutProcess()
{
try
{
TimeSpan span = DateTime.Now - preIoTimerOutTime;
if (span.TotalSeconds > 3 && alarmType.Equals(AlarmType.IoSingleTimeOut))
{
preIoTimerOutTime = DateTime.Now;
if (runStatus < RunStatus.Runing || isInSuddenDown || isNoAirpressure_Check)
{
return;
}
////若BOX和出料都没有在等待Io的过程中则此Io超时异常可能已经处理过
if (MoveInfo.IsInWait.Equals(false) && NoErrorAlarm())
{
LogUtil.info(Name + "清理信号超时报警【" + WarnMsg + "】 ");
alarmType = AlarmType.None;
ClearWarnMsg();
}
}
}
catch (Exception ex)
{
LogUtil.error("IOTimeOutProcess出错:", ex);
}
}
internal override void StopMove()
{
MoveInfo.EndMove();
MoveAxis.SuddenStop();
CompressAxis.SuddenStop();
StartProg(false);
CloseAllAxis();
curcmd = "";
}
public override void StopRun()
{
SetConnectServerTimer(false);
SetAllTimer(false);
StopMove();
SetBoxStatus(DeviceStatus.None, RunStatus.Wait);
}
public override string GetMoveStr()
{
string msg = "";
int tLength = 15;
msg += "runStatus: " + runStatus + "\n";
msg += "runStep: " + MoveInfo.MoveStep + "\n";
msg += "alarm: " + alarmType + "\n";
return msg;
}
#region 轴运动
private DateTime checkAlarmTime = DateTime.Now;
public void CheckAxisAlarm()
{
if (alarmType.Equals(AlarmType.AxisAlarm) || alarmType.Equals(AlarmType.AxisMoveError))
{
return;
}
TimeSpan span = DateTime.Now - checkAlarmTime;
//在回原点,复位,出入库时,检测报警间隔减小
if (MoveInfo.MoveType.Equals(MoveType.None))
{
if (span.TotalSeconds < 5)
{
return;
}
}
else if (span.TotalSeconds < 1)
{
return;
}
checkAlarmTime = DateTime.Now;
foreach (AxisBean axisInfo in axisArray)
{
if (AxisIsAlarm(axisInfo))
{
return;
}
}
}
public bool OpenAllAxis(bool isCheck = true)
{
foreach (AxisBean axis in axisArray)
{
string outMsg = "";
if (!axis.Open(true, out outMsg))
{
LogUtil.info(outMsg);
return false;
}
}
return true;
}
public void CloseAllAxis()
{
foreach (AxisBean axis in axisArray)
{
axis.SuddenStop();
axis.ServoOff();
}
}
#endregion
#region NG箱
bool preNgSig = false;
bool curNgSig = false;
AlarmType preAlram = AlarmType.None;
void NGBoxProcess()
{
preNgSig = curNgSig;
curNgSig = IOValue(IO_Type.NGBox_TrayCheck).Equals(IO_VALUE.HIGH);
if (curNgSig == true && preNgSig == false)
{
//BufferDataManager.AddTrayInNGBox(new InOutPosInfo());
}
if (NGBoxAlarm())
{
SetWarnMsg($"NG箱中的料盘需要处理,数量大于{validityCnt}或者料盘放置时间大于{validityPeriod}分钟");
if (alarmType <= AlarmType.AxisAlarm)
{
preAlram = alarmType;
Alarm(AlarmType.NGBoxWarn);
}
}
else
{
ClearSpecifiedAlarm($"NG箱中的料盘需要处理,数量大于");
if (isInSuddenDown || isNoAirpressure_Check)
{
return;
}
if (alarmType.Equals(AlarmType.NGBoxWarn))
{
alarmType = preAlram;
}
}
}
#endregion
#region 门禁
//门禁状态:0正常。1=安全门禁打开,已停止运动
private int CurrSecurityAccess = 0;
protected void SecurityAccessProcess()
{
try
{
//if (!baseConfig.DIList.ContainsKey(IO_Type.LeftDoor_Limit))
//{
// return;
//}
//if (!baseConfig.DIList.ContainsKey(IO_Type.RightDoor_Limit))
//{
// return;
//}
//if (!baseConfig.DIList.ContainsKey(IO_Type.BackDoor_Limit))
//{
// return;
//}
if (CurrSecurityAccess.Equals(0))
{
//if (StoreManager.DisBoxSecurityAccess)
//{
//}
//else if (IOValue(IO_Type.LeftDoor_Limit).Equals(IO_VALUE.LOW))
//{
// SecurityAccessStop("左前门门禁");
//}
//else if (IOValue(IO_Type.RightDoor_Limit).Equals(IO_VALUE.LOW))
//{
// SecurityAccessStop("右前门门禁");
//}
//else if (IOValue(IO_Type.BackDoor_Limit).Equals(IO_VALUE.LOW))
//{
// SecurityAccessStop("后门门禁");
//}
}
else if (CurrSecurityAccess.Equals(1))
{
//if (IOValue(IO_Type.LeftDoor_Limit).Equals(IO_VALUE.HIGH) &&
// IOValue(IO_Type.RightDoor_Limit).Equals(IO_VALUE.HIGH) &&
// IOValue(IO_Type.BackDoor_Limit).Equals(IO_VALUE.HIGH))
//{
// SecurityAccessReset();
//}
}
}
catch (Exception ex)
{
LogUtil.error(Name + " 出错 :" + ex.ToString());
}
}
//private void SecurityAccessStop(string doorname)
//{
// if (!baseConfig.DIList.ContainsKey(IO_Type.LeftDoor_Limit))
// {
// return;
// }
// if (!baseConfig.DIList.ContainsKey(IO_Type.RightDoor_Limit))
// {
// return;
// }
// if (!baseConfig.DIList.ContainsKey(IO_Type.BackDoor_Limit))
// {
// return;
// }
// CurrSecurityAccess = 1;
// if (alarmType > (AlarmType.IoSingleTimeOut))
// {
// return;
// }
// LogUtil.info($"{Name} {doorname}被打开,停止当前运动{MoveInfo.MoveType},MoveStop={MoveStop},报警急停");
// SetWarnMsg($"{doorname}被打开,报警急停");
// Alarm(AlarmType.SuddenStop);
//}
//private void SecurityAccessReset()
//{
// if (!baseConfig.DIList.ContainsKey(IO_Type.LeftDoor_Limit))
// {
// return;
// }
// if (!baseConfig.DIList.ContainsKey(IO_Type.RightDoor_Limit))
// {
// return;
// }
// if (!baseConfig.DIList.ContainsKey(IO_Type.BackDoor_Limit))
// {
// return;
// }
// CurrSecurityAccess = 0;
// MoveStop = false;
// if (alarmType > (AlarmType.IoSingleTimeOut))
// {
// return;
// }
// //光栅恢复处理
//}
#endregion
}
}