OutletEquip.cs 14.6 KB
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using Asa;
using HuichuanLibrary;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;

namespace OnlineStore.DeviceLibrary
{
    /// <summary>
    /// 出料口
    /// </summary>
    public partial class OutletEquip : EquipBase
    {
        public Client_Config Config;

        public bool AutoInput = ConfigAppSettings.GetIntValue(Setting_Init.AutoInput).Equals(1);
        public int DefautTargetP = 1;

        public OutletEquip(Client_Config config, int id)
        {
            baseConfig = config;
            this.Config = config;
            DeviceID = id;
            IsDebug = config.IsDebug.Equals(1);
            Name = (" " + "出料口" + " ").ToUpper();
            Init();
            ledProcessTimer.Elapsed += LedProcess;
            IoCheckTimer.Elapsed += IoCheckTimerProcess;

            MoveInfo = new DeviceMoveInfo(Name);

            addLastDI(IO_Type.Airpressure_Check, IO_VALUE.LOW);
            addLastDI(IO_Type.SuddenStop_BTN, IO_VALUE.LOW);
            addLastDI(IO_Type.Reset_BTN, IO_VALUE.LOW);
            runStatus = RunStatus.Wait;
        }
        /// <summary>
        /// 机器人可以取/放料
        /// </summary>
        /// <returns></returns>
        public bool IsReady()
        {
            if (MoveInfo.MoveType.Equals(MoveType.None) && !TrayCheck())
            {
                return true;
            }
            return false;
        }
        #region 启动,复位,停止 处理
        /// <summary>
        /// 启动
        /// </summary>
        /// <returns></returns>
        public override bool StartRun()
        {
            if (!CanStartWork())
            {
                SetWarnMsg("机器人未在安全位置,启动失败");
                return false;
            }
            if (CanStartRun().Equals(false))
            {
                return false;
            }

            SetAllTimer(false);
            MoveInfo.EndMove();

            LogInfo($"{Name} : 开始启动 ");
            runStatus = RunStatus.HomeMoving;
            MoveInfo.NewMove(MoveType.RHome, new InOutParam());

            StartReset();
            SetAllTimer(true);

            return true;
        }

        /// <summary>
        /// 复位
        /// </summary>
        /// <returns></returns>
        public override bool Reset()
        {
            if (!CanStartWork())
            {
                SetWarnMsg("机器人未在安全位置,重置失败");
                return false;
            }
            SetAllTimer(false);
            StopMove();

            LogInfo($"{Name}: 开始重置  ");
            runStatus = RunStatus.Reset;
            MoveInfo.NewMove(MoveType.Reset, new InOutParam());

            StartReset();
            SetAllTimer(true);
            return true;

        }

        private void StartReset()
        {

            ClearWarnMsg();
            alarmType = AlarmType.None;
            isInSuddenDown = false;
            isNoAirpressure_Check = false;
            MoveInfo.NextMoveStep(StepEnum.Outlet_Reset_01_Wait);

            LogInfo($"复位 {MoveInfo.SLog}");
        }


        protected override void ResetProcess()
        {
            if (MoveInfo.IsInWait)
            {
                CheckWait(MoveInfo);
            }
            if (MoveInfo.IsInWait)
            {
                return;
            }
            if (MoveInfo.IsStep(StepEnum.Outlet_Reset_01_Wait))
            {
                MoveInfo.NextMoveStep(StepEnum.Outlet_Reset_02_JackDown);
                LogInfo($"复位 {MoveInfo.SLog}:顶升下降");
                JackUp(false);
            }
            else if (MoveInfo.IsStep(StepEnum.Outlet_Reset_02_JackDown))
            {
                MoveInfo.NextMoveStep(StepEnum.Outlet_Reset_03_CheckTray);
                LogInfo($"复位 {MoveInfo.SLog}:皮带运转,检查是否有料盘");
                OutletRun(true);
            }
            else if (MoveInfo.IsStep(StepEnum.Outlet_Reset_03_CheckTray))
            {
                if (TrayCheck())
                {
                    MoveInfo.NextMoveStep(StepEnum.Outlet_Reset_04_Finish);
                    LogInfo($"复位 {MoveInfo.SLog}:检测到料盘,皮带停止");
                    OutletRun(false);
                }
                else if (MoveInfo.IsTimeOut(15))
                {
                    MoveInfo.NextMoveStep(StepEnum.Outlet_Reset_04_Finish);
                    LogInfo($"复位 {MoveInfo.SLog}:未检测到料盘,15秒超时,皮带停止,顶升抬起");
                    OutletRun(false);
                    JackUp(true);
                }
            }
            else if (MoveInfo.IsStep(StepEnum.Outlet_Reset_04_Finish))
            {
                if (TrayCheck())
                {
                    MoveInfo.NewMove(MoveType.None);
                    StartOutstore(new InOutParam());
                }
                else
                {
                    BufferDataManager.TrayInOutletInfo = null;
                    MoveInfo.EndMove();
                    runStatus = RunStatus.Runing;
                }
            }
        }

        internal override void StopMove()
        {
            //StopMove时设置状态为none
            JackUp(false);
            MoveInfo.EndMove();

        }

        public override void StopRun()
        {
            SetAllTimer(false);
            runStatus = RunStatus.Wait;
            StopMove();
        }

        #endregion

        protected override void BaseTimerProcess()
        {
            if (isInSuddenDown || isNoAirpressure_Check)
            {
                return;
            }
            SecurityAccessProcess();
            BusyMoveProcess();
            IOTimeOutProcess();

            if (!MoveStop)
            {

                if (MoveInfo.MoveType.Equals(MoveType.None) && NoErrorAlarm())
                {
                    if (IsJackUp() && BufferDataManager.TrayInOutletInfo != null)
                    {
                        StartOutstore(new InOutParam(BufferDataManager.TrayInOutletInfo));
                    }
                }


            }
            if (NoErrorAlarm())
            {
                //CheckAxisAlarm();
            }
        }
        bool IsJackUp()
        {
            return IOValue(IO_Type.Outlet_JackUpSig).Equals(IO_VALUE.HIGH);
        }
        internal bool CanStartWork()
        {
            // 机器人在安全位置
            return StoreManager.Client.robotEquip.IsInSafePosition();
        }

        //光栅状态:0正常。1=安全门禁打开,已停止运动
        private int CurrSecurityAccess = 0;
        protected void SecurityAccessProcess()
        {
            //try
            //{
            //    if (!baseConfig.DIList.ContainsKey(IO_Type.SafetyRasterSignal))
            //    {
            //        return;
            //    }

            //    if (CurrSecurityAccess.Equals(0))
            //    {
            //        if (StoreManager.DisSecurityAccess)
            //        {
            //        }
            //        else if (IOValue(IO_Type.SafetyRasterSignal).Equals(IO_VALUE.LOW))
            //        {
            //            SecurityAccessStop();
            //        }
            //    }
            //    else if (CurrSecurityAccess.Equals(1))
            //    {
            //        if (IOValue(IO_Type.SafetyRasterSignal).Equals(IO_VALUE.HIGH))
            //        {
            //            SecurityAccessReset();
            //        }
            //    }

            //}
            //catch (Exception ex)
            //{
            //    LogUtil.error(Name + " 出错 :" + ex.ToString());
            //}

        }

        //private void SecurityAccessStop()
        //{
        //    if (!baseConfig.DIList.ContainsKey(IO_Type.SafetyRasterSignal))
        //    {
        //        return;
        //    }
        //    CurrSecurityAccess = 1;
        //    if (alarmType > (AlarmType.IoSingleTimeOut))
        //    {
        //        return;
        //    }
        //    //ConfigIO di = baseConfig.DIList[IO_Type.SafetyRasterSignal];

        //    //LogUtil.info($"{Name }光栅被遮挡,停止当前运动{MoveInfo.MoveType},MoveStop={MoveStop},报警急停");
        //    //SetWarnMsg("光栅被遮挡,报警急停");
        //    //Alarm(AlarmType.SuddenStop);
        //    MoveStop = true;

        //    string msg = "";
        //    // msg += $"停止轴{MiddleAxis.Config.Explain},{UpdownAxis.Config.Explain};";

        //    //if (MoveInfo.MoveType.Equals(MoveType.None))
        //    //{ 
        //    //    SetWarnMsg("光栅被遮挡,暂停运动");
        //    //    LogUtil.info($"{Name }光栅被遮挡,暂停运动,MoveStop={MoveStop},{msg},稍后复位");
        //    //}
        //    //else
        //    //{ 
        //    //    SetWarnMsg("光栅被遮挡,暂停当前运动"); 
        //    //    LogUtil.info($"{Name }光栅被遮挡,停止当前运动{MoveInfo.MoveType},{MoveInfo.MoveStep},{msg},稍后复位");
        //    //}

        //}

        //private void SecurityAccessReset()
        //{
        //    if (!baseConfig.DIList.ContainsKey(IO_Type.SafetyRasterSignal))
        //    {
        //        return;
        //    }
        //    CurrSecurityAccess = 0;
        //    MoveStop = false;

        //    ConfigIO di = baseConfig.DIList[IO_Type.SafetyRasterSignal];
        //    if (alarmType > (AlarmType.IoSingleTimeOut))
        //    {
        //        return;
        //    }
        //    //光栅恢复处理 
        //    if (WarnMsg.Contains("光栅被遮挡,暂停"))
        //    {
        //        SetWarnMsg("");
        //    }
        //    if (!MoveInfo.MoveType.Equals(MoveType.None))
        //    {
        //        MoveInfo.LastSetpTime = DateTime.Now;
        //        LogUtil.info($"{Name }光栅已恢复,恢复当前运动{MoveInfo.MoveType},{MoveInfo.MoveStep} ");
        //    }
        //    else
        //    {
        //        LogUtil.info($"{Name }光栅已恢复,取消暂停运动");
        //    }
        //}

        #region IO 操作
        /// <summary>
        /// 送料允许
        /// </summary>
        private void AddWaitAllowFeedOut(bool on)
        {
            if (on)
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_AllowFeedSig, IO_VALUE.HIGH));
            else
            {
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_AllowFeedSig, IO_VALUE.LOW));
            }
        }

        /// <summary>
        /// 顶升顶起
        /// </summary>
        /// <param name="up">true:顶起</param>
        void JackUp(bool up)
        {
            if (up)
            {
                IOMove(IO_Type.Outlet_JackDown, IO_VALUE.LOW);
                IOMove(IO_Type.Outlet_JackUp, IO_VALUE.HIGH);
                if (MoveInfo != null)
                {
                    MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_JackDown, IO_VALUE.LOW));
                    MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_JackUp, IO_VALUE.HIGH));
                    MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_JackUpSig, IO_VALUE.HIGH));
                }
            }
            else
            {
                IOMove(IO_Type.Outlet_JackUp, IO_VALUE.LOW);
                IOMove(IO_Type.Outlet_JackDown, IO_VALUE.HIGH);
                if (MoveInfo != null)
                {
                    MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_JackUp, IO_VALUE.LOW));
                    MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_JackDown, IO_VALUE.HIGH));
                    MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_JackDownSig, IO_VALUE.HIGH));
                }
            }
        }

        void OutletRun(bool run)
        {
            if (run)
            {
                IOMove(IO_Type.Outlet_Run, IO_VALUE.HIGH);
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_Run, IO_VALUE.HIGH));
            }
            else
            {
                IOMove(IO_Type.Outlet_Run, IO_VALUE.LOW);
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_Run, IO_VALUE.LOW));
            }
        }
        /// <summary>
        /// 是否有料盘
        /// </summary>
        /// <returns></returns>
        public bool TrayCheck()
        {
            return TrayCheck1() || TrayCheck2();
        }
        /// <summary>
        /// 料盘检测1
        /// </summary>
        /// <returns></returns>
        public bool TrayCheck1()
        {
            return IOValue(IO_Type.Outlet_TrayCheck1).Equals(IO_VALUE.HIGH);
        }
        /// <summary>
        /// 料盘检测2
        /// </summary>
        /// <returns></returns>
        public bool TrayCheck2()
        {
            return IOValue(IO_Type.Outlet_TrayCheck2).Equals(IO_VALUE.HIGH);
        }
        void AddWaitTrayCheck1(bool inposition)
        {
            if (inposition)
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_TrayCheck1, IO_VALUE.HIGH));
            else
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_TrayCheck1, IO_VALUE.LOW));
        }
        void AddWaitTrayCheck2(bool inposition)
        {
            if (inposition)
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_TrayCheck2, IO_VALUE.HIGH));
            else
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Outlet_TrayCheck2, IO_VALUE.LOW));
        }
        void AddWaitTime(int ms)
        {
            MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(ms));
        }
        public override bool StartInstore(InOutParam param)
        {
            return false;
        }
        public override bool StartOutstore(InOutParam param)
        {
            if (!NoAlarm())
            {
                LogInfo("报警中,无法开始自动出料:" + param.PosInfo.ToStr());
                return false;
            }

            if (MoveInfo.MoveType.Equals(MoveType.None))
            {
                runStatus = RunStatus.Busy;
                MoveInfo.NewMove(MoveType.OutStore, param);
                startInTime = DateTime.Now;
                {
                    MoveInfo.NextMoveStep(StepEnum.Outlet_01_Wait);
                    MoveLog($"开始出料{MoveInfo.SLog}");
                }
                return true;
            }
            return false;
        }
        protected override void InstoreProcess()
        {

        }

        #endregion
    }

}