EpsonControl.cs
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using log4net;
using URSoldering.Common;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Reflection;
using System.Text;
using System.Threading;
namespace URSoldering.DeviceLibrary
{
public class EpsonControl
{
public static readonly ILog LOGGER = LogManager.GetLogger(MethodBase.GetCurrentMethod().DeclaringType);
public static TcpClient controlTcp = new TcpClient();
public static TcpClient moveTcp = new TcpClient();
public static string EpsonIp = "";
public static int ControlPort = 5000;
public static int MovePointPort = 2000;
public static double Robot_LIM_Z = (double)ConfigAppSettings.GetNumValue(Setting_Init.Soldering_LIM_Z);
private static string CMD_login = "$login";
private static string CMD_reset = "$reset";
private static string CMD_getStatus = "$GetStatus";//收到数据:#GetStatus,00100010001,0000
private static string CMD_stop = "$stop";
private static string CMD_start0 = "$start,0";
private static string MoveOK = "point ok";
private static string FreeOK = "free ok";
private static string LockOK = "lock ok";
/// <summary>
/// 记录最后一次收到OK的时间
/// </summary>
private static Dictionary<string, DateTime> LastOkMap = new Dictionary<string, DateTime>();
private static System.Timers.Timer timer = null;
//最后一次从机械臂读取到的坐标位置
public static PointValue LastPoint = new PointValue(0, 0, 0, 0, 0);
//最后一次软件控制移动到的位置
public static PointValue LastSendPoint = new PointValue(0, 0, 0, 0, 0);
/// <summary>
/// 是否锁住轴
/// </summary>
public static bool IsLock = true;
/// <summary>
/// 是否运行中
/// </summary>
public static bool IsRun = false;
public static bool IsStartConnect = false;
private static int startCount = 0;
/// <summary>
/// 上一次启动的时间,机械臂启动需要时间,默认需要3分钟,若三分钟后还没有链接,需要重新启动
/// </summary>
private static DateTime PreStartTime = DateTime.Now;
private static int StartTimeOutSeconds = 10000;
public static string WarnMsg = "";
private static System.Timers.Timer reconnectTimer = new System.Timers.Timer();
public static bool InitEpson()
{
if (reconnectTimer == null)
{
reconnectTimer = new System.Timers.Timer();
reconnectTimer.AutoReset = true;
reconnectTimer.Interval = 30000;
reconnectTimer.Elapsed += reconnectTimer_Elapsed;
reconnectTimer.Enabled = false;
}
if (timer == null)
{
timer = new System.Timers.Timer();
timer.Interval = 1000;
timer.AutoReset = false;
timer.Elapsed += timer_Elapsed;
}
IsStartConnect = true;
if (IsRun)
{
return true;
}
return startTcp();
}
private static bool startTcp()
{
try
{
WarnMsg = "";
if (startCount > 0)
{
TimeSpan span = DateTime.Now - PreStartTime;
if (span.TotalMilliseconds < StartTimeOutSeconds)
{
LogUtil.info("机械臂正在连接中,不需要重连");
return true;
}
else
{
LogUtil.info("机械臂距离上次启动已经超过10秒,重新开始连接");
StopEpson();
}
}
PreStartTime = DateTime.Now;
startCount++;
LastOkMap = new Dictionary<string, DateTime>();
LastOkMap.Add(FreeOK, DateTime.Now);
LastOkMap.Add(MoveOK, DateTime.Now);
LastOkMap.Add(LockOK, DateTime.Now);
controlTcp = new TcpClient();
bool result = controlTcp.connect(EpsonIp, ControlPort, new TcpClient.HandleMessage(OnControlRevice));
if (!result)
{
LogUtil.error(LOGGER, "连接【" + EpsonIp + "】【" + ControlPort + "】失败");
return false;
}
else
{
LogUtil.info(LOGGER, "连接【" + EpsonIp + "】【" + ControlPort + "】成功");
}
//发送
controlTcp.sendLine(CMD_login);
return true;
}
catch (Exception ex)
{
LogUtil.error("starttcp error:" + ex.ToString());
return false;
}
}
private static void reconnectTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
{
if (IsStartConnect)
{
//判断500在连接上,则获取状态
if (controlTcp.IsConnected())
{
controlTcp.sendLine(CMD_getStatus);
}
if (moveTcp.IsConnected())
{
}
else
{
LogUtil.error("reconnectTimer_Elapsed检测到机械臂已经断开,需要重连!");
stopTcp();
startTcp();
}
}
}
public static bool StartMoveTcp()
{
if (IsRun)
{
return true;
}
moveTcp = new TcpClient();
bool result = moveTcp.connect(EpsonIp, MovePointPort, new TcpClient.HandleMessage(OnMoveRevice));
if (!result)
{
LogUtil.error(LOGGER, "连接【" + EpsonIp + "】【" + MovePointPort + "】失败");
return false;
}
else
{
IsRun = true;
reconnectTimer.Enabled = true;
LogUtil.info(LOGGER, "连接【" + EpsonIp + "】【" + MovePointPort + "】成功");
EpsonControl.GetPosition();
}
return true;
}
public static bool StopMoveTcp()
{
if (moveTcp.IsConnected())
{
moveTcp.close();
controlTcp.sendLine(CMD_stop);
}
return true;
}
//public delegate void OperateEnd(string result);
//private static event OperateEnd OnOperateEnd;
//public static void SendMovePoint(double x, double y, double z, double u, bool IsHighSpeed, int hand, OperateEnd AfterOperateEnd)
//{
// EpsonControl.OnOperateEnd = AfterOperateEnd;
// SendMovePoint(x, y, z, u, IsHighSpeed, hand);
//}
public static bool SendMovePoint(double x, double y, double z, double u, bool IsHighSpeed, int hand)
{
return SendMovePoint(x, y, z, u, IsHighSpeed, hand, Robot_LIM_Z);
}
/// <summary>
/// 发送坐标移动
/// </summary>
/// <param name="x"></param>
/// <param name="y"></param>
/// <param name="z">上下</param>
/// <param name="u">旋转</param>
/// <param name="IsHighSpeed"></param>
/// <param name="hand">1=右手,2=左手</param>
public static bool SendMovePoint(double x, double y, double z, double u, bool IsHighSpeed, int hand,double limZ)
{
if (z > 0)
{
LogUtil.error("坐标错误:" + x + "," + y + "," + z + "," + u);
return false;
}
if (limZ > EpsonDevice.Robot_LIM_Z)
{
limZ = EpsonDevice.Robot_LIM_Z;
}
List<double> pointList = new List<double>();
pointList.Add(x);
pointList.Add(y);
pointList.Add(z);
pointList.Add(u);
LastSendPoint = new PointValue(x, y, u, z, hand);
string str = "move";
foreach (double dd in pointList)
{
if (str.Equals(""))
{
str += dd.ToString();
}
else
{
str = str + "," + dd.ToString();
}
}
if (IsHighSpeed)
{
str = str + ",h";
}
else
{
str = str + ",l";
}
if (hand == 2)
{
str = str + ",l";
}
else if (hand == 1)
{
str = str + ",r";
}
else
{
str = str + ",0";
}
str = str + "," + limZ;
if (IsLock == false)
{
LogUtil.error(LOGGER, "机械臂Move之前,发现没有锁定轴【" + str + "】,直接返回不处理!");
return false;
}
moveTcp.sendLine(str);
return true;
}
public static bool LockAxis()
{
try
{
IsLock = true;
moveTcp.sendLine(GetSendStr("lock"));
}
catch (Exception ex)
{
LogUtil.error(LOGGER, "出错啦" + ex.ToString());
}
return true;
}
public static bool FreeAxis()
{
try
{
IsLock = false;
moveTcp.sendLine(GetSendStr("free"));
}
catch (Exception ex)
{
LogUtil.error(LOGGER, "出错啦" + ex.ToString());
}
return true;
}
public static bool GetPosition()
{
try
{
moveTcp.sendLine(GetSendStr("save"));
}
catch (Exception ex)
{
LogUtil.error(LOGGER, "出错啦" + ex.ToString());
}
return true;
}
private static void OnControlRevice(string message)
{
if (message == null || message.Equals(""))
{
return;
}
try
{
LogUtil.debug(LOGGER, "【" + EpsonIp + "】【" + ControlPort + "】收到数据:" + message);
if (message.IndexOf("#login") >= 0)
{
//Thread.Sleep(100);
controlTcp.sendLine(CMD_stop);
}
else if (message.IndexOf("#stop") >= 0)
{
//Thread.Sleep(100);
controlTcp.sendLine(CMD_reset);
}
else if (message.IndexOf("#reset") >= 0)
{
Thread.Sleep(200);
controlTcp.sendLine(CMD_start0);
}
else if (message.IndexOf("#start") >= 0)
{
LogUtil.info(LOGGER, "【" + EpsonIp + "】【" + ControlPort + "】收到数据:" + message+ ",开始StartMoveTcp");
timer.Start();
}else if (message.ToLower().IndexOf("#getstatus") >= 0)
{
StatusProcess(message);
}
}
catch (Exception ex)
{
LogUtil.error(LOGGER, "出错啦" + ex.ToString());
}
}
private static void StatusProcess(string message)
{
try
{
//GetStatus,[状态],[错误,警告代码] 终端//例如) #GetStatus,aaaaaaaaaa,bbbb
string[] mesArray = message.Split(',');
if (mesArray.Length == 3)
{
string isOpen = "1";
// 在上例中,10 位数字“aaaaaaaaaa”用于以下 10 个标志。
//Test / Teach / Auto / Warning / SError / Safeguard / EStop / Error / Paused / Running / Ready
string statusStr = mesArray[1];
int code = Convert.ToInt32(mesArray[2]);
bool Test = statusStr.Substring(0, 1).Equals(isOpen);
bool Teach = statusStr.Substring(1, 1).Equals(isOpen);
bool Auto = statusStr.Substring(2, 1).Equals(isOpen);
bool Warning = statusStr.Substring(3, 1).Equals(isOpen);
bool SError = statusStr.Substring(4, 1).Equals(isOpen);
bool Safeguard = statusStr.Substring(5, 1).Equals(isOpen);
bool EStop = statusStr.Substring(6, 1).Equals(isOpen);
bool Error = statusStr.Substring(7, 1).Equals(isOpen);
bool Paused = statusStr.Substring(8, 1).Equals(isOpen);
bool Running = statusStr.Substring(9, 1).Equals(isOpen);
bool Ready = statusStr.Substring(10, 1).Equals(isOpen);
if (EStop)
{
WarnMsg = "机械臂急停";
LogUtil.error("机械臂状态:" + message+","+WarnMsg+",发送重置命令");
controlTcp.sendLine(CMD_reset);
}else if (Error)
{
WarnMsg = "机械臂错误码:" + code;
LogUtil.error("机械臂状态:" + message + "," + WarnMsg + ",发送重置命令");
controlTcp.sendLine(CMD_reset);
}
else
{
WarnMsg = "";
}
}
}catch(Exception ex)
{
LogUtil.error("EpsonControl解析机械臂状态【"+message+"】出错:"+ex.ToString());
}
//#
// *2 * 3
// 0(Ver.7.1) 用户指南 Rev.1 32 * 1[0 | 1] I / O 位 开:1 / 关:0
// * 2 状态
//1 为开 / 0 为关
// 如果 Teach 和 Auto 为开,则为 1100000000。
//*3 错误 / 警告代码
//以 4 位数字表示。如果没有错误和警告,则为 0000。
//例如)1: #GetStatus,0100000001,0000
// Auto 位和 Ready 位为开(1)。
//表示自动模式开启并处于准备就绪状态。已启用命令执行。
//例如)2: #GetStatus,0110000010,0517
//这意味着运行过程中发生警告。对警告代码采取适当的行动。(在这种
//情况下,警告代码为 0517)
//标志 内容
//Test 在TEST模式下打开
//Teach 在TEACH模式下打开
//Auto 在远程输入接受条件下打开标志 内容
//Warnig
//在警告条件下打开
//甚至在警告条件下也可以像往常一样执行任务。但是,应尽快采取警
//告行动。
//SError
//在严重错误状态下打开
//发生严重错误时,重新启动控制器,以便从错误状态中恢复。“Reset 输
//入”不可用。
//Safeguard 安全门打开时打开
//EStop 在紧急状态下打开
//Error 在错误状态下打开
//使用“Reset 输入”从错误状态中恢复。
//Paused 打开暂停的任务
//Running 执行任务时打开
//在“Paused 输出”为开时关闭。
//Ready 控制器完成启动且无任务执行时打开
//*4 返回要获取的编号中指定编号的值。
}
private static void timer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
{
timer.Stop();
StartMoveTcp();
}
private static void OnMoveRevice(string message)
{
WarnMsg = "";
if (message == null || message.Equals(""))
{
return;
}
try
{
LogUtil.debug("【" + EpsonIp + "】【" + MovePointPort + "】收到数据:" + message.Replace("\r\n", ""));
if (message.Contains(MoveOK))
{
//LogUtil.debug(LOGGER, "【" + EpsonIp + "】【" + MovePointPort + "】收到数据:" + MoveOK);
if (LastOkMap.ContainsKey(MoveOK))
{
LastOkMap.Remove(MoveOK);
}
LastOkMap.Add(MoveOK, DateTime.Now);
//EpsonControl.OnOperateEnd?.Invoke("");
}
else if (message.Contains(FreeOK))
{
//LogUtil.debug(LOGGER, "【" + EpsonIp + "】【" + MovePointPort + "】收到数据:" + FreeOK);
if (LastOkMap.ContainsKey(FreeOK))
{
LastOkMap.Remove(FreeOK);
}
LastOkMap.Add(FreeOK, DateTime.Now);
//EpsonControl.OnOperateEnd?.Invoke("");
}
else if (message.Contains(LockOK))
{
//LogUtil.debug(LOGGER, "【" + EpsonIp + "】【" + MovePointPort + "】收到数据:" + LockOK);
if (LastOkMap.ContainsKey(LockOK))
{
LastOkMap.Remove(LockOK);
}
LastOkMap.Add(LockOK, DateTime.Now);
//EpsonControl.OnOperateEnd?.Invoke("");
}
else
{
string[] posList = message.Split(',');
if (posList.Length == 5)
{
List<double> result = new List<double>();
foreach (string str in posList)
{
result.Add(Convert.ToDouble(str));
}
LastPoint = new PointValue(result[0], result[1], result[3], result[2], Convert.ToInt32(result[4]));
}
}
}
catch (Exception ex)
{
LogUtil.error(LOGGER, "收到数据【"+message+"】出错啦" + ex.ToString());
if (message.StartsWith("ERR"))
{
WarnMsg = "Robot " + message;
}
}
}
public static string GetSendStr(string str)
{
return str + ",0,0,0,0,0,0,0";
}
private static void stopTcp()
{
try
{
IsRun = false;
startCount--;
controlTcp.sendLine(CMD_stop);
moveTcp.close();
controlTcp.close();
}
catch (Exception ex)
{
LogUtil.error("stopTcp出错啦" + ex.ToString());
}
}
public static void StopEpson()
{
try
{
IsStartConnect = false ;
reconnectTimer.Enabled = false;
stopTcp();
}
catch (Exception ex)
{
LogUtil.error("StopEpson出错啦" + ex.ToString());
}
}
public static DateTime MoveOKTime()
{
if (LastOkMap.ContainsKey(MoveOK))
{
return LastOkMap[MoveOK];
}
return new DateTime(0);
}
}
public class PointValue
{
public PointValue(double x, double y, double u, double z, int handDir)
{
// TODO: Complete member initialization
this.X = x;
this.Y = y;
this.U = u;
this.Z = z;
this.HandDir = handDir;
this.UpdateTime = DateTime.Now;
}
/// <summary>
/// 更新的时间
/// </summary>
public DateTime UpdateTime { get; set; }
public double X { get; set; }
public double Y { get; set; }
public double U { get; set; }
public double Z { get; set; }
public int HandDir { get; set; }
}
}