MesUtil.cs
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using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Timers;
namespace LineSoldering.Common
{
/// <summary>
/// 与Mes连接类
/// </summary>
public class MesUtil
{
/// <summary>
/// 是否需要连接MES
/// </summary>
public static bool NeedConnect = ConfigAppSettings.GetBoolValue(Setting_Init.Mes_IsConnect);
public class MES_RESULT_CODE
{
/// <summary>
/// 正常完成
/// </summary>
public static int OK = 0;
/// <summary>
/// 焊点未达到要求
/// </summary>
public static int Solder_Error = 201;
/// <summary>
/// 铆接压⼒未达到要求
/// </summary>
public static int Rivet_Error = 202;
/// <summary>
/// 锁付扭距未达到要求
/// </summary>
public static int Screw_Error = 203;
}
//Keep Alive 间隔
private static int ALIVE_INTERVAL = 60000;
/// <summary>
/// 接收到MES反馈的二维码结果
/// </summary>
/// <param name="code">二维码</param>
/// <param name="result">为空时表示OK,其他情况为异常(可直接展示到界面上),焊接时所有字段都有值,铆接和锁付时只使用code1</param>
public delegate void CodeResult(string code1, string result1, string code2, string result2);
private static event CodeResult OnCodeResult;
public static void SolderInit(string ip, int port)
{
connect(ip, port, STEP_SOLDER);
}
public static void RivetInit(string ip, int port)
{
connect(ip, port, STEP_RIVET);
}
public static void ScrewInit(string ip, int port)
{
connect(ip, port, STEP_SCREW);
}
public static void Close()
{
timer.Enabled = false;
isStop = true;
if (mesClient != null)
{
//关闭socket
mesClient.close();
}
}
/// <summary>
/// 铆压工艺结果上传
/// </summary>
/// <param name="code">二维码</param>
/// <param name="result">结果,见MesUtil.MES_RESULT_CODE</param>
/// <param name="pressure">扭距值</param>
public static bool UploadScrewResult(string code, RESULT result, List<double> torques)
{
int toMesResult = MES_RESULT_CODE.Screw_Error;
if (RESULT.OK == result)
{
toMesResult = MES_RESULT_CODE.OK;
}
OpData opData = getOpData(code, toMesResult);
int i = 1;
foreach(var torque in torques)
{
opData.addData("TORQUE_" + i, torque);
i++;
}
return sendData(opData);
}
/// <summary>
/// 铆压工艺结果上传
/// </summary>
/// <param name="code">二维码</param>
/// <param name="result">结果,见MesUtil.MES_RESULT_CODE</param>
/// <param name="pressure">压力值</param>
public static bool UploadRivetResult(string code, int result, double pressure)
{
OpData opData = getOpData(code, result);
opData.addData("PRESSURE", pressure);
return sendData(opData);
}
/// <summary>
/// 焊接工艺结果上传
/// </summary>
/// <param name="code">二维码</param>
/// <param name="result">结果,见MesUtil.MES_RESULT_CODE</param>
public static bool UploadSolderResult(string codeLeft, string codeRight, int result)
{
OpData opData = new OpData();
opData.seq = NextSeq();
opData.step = STEP;
opData.op = OP_RESULT;
opData.addData("CODE_C", codeLeft);
opData.addData("CODE_B", codeRight);
opData.addData("RESULT", result);
return sendData(opData);
//OpData opData = getOpData(code,result);
//return sendData(opData);
}
/// <summary>
/// PCB连接板焊接结果上传
/// </summary>
public static bool UploadPCBResult(string code, int result)
{
OpData opData = getOpData(OP_PCB, code, result);
return sendData(opData);
}
/// <summary>
/// 小弹片焊接结果上传
/// </summary>
public static bool UploadSmallPieceResult(string code, int result)
{
OpData opData = getOpData(OP_SmallPiece, code, result);
return sendData(opData);
}
private static OpData getOpData(int op, string code, int result)
{
OpData opData = new OpData();
opData.seq = NextSeq();
opData.step = STEP;
opData.op = op;
opData.addData("CODE", code);
opData.addData("RESULT", result);
return opData;
}
private static OpData getOpData(string code, int result)
{
OpData opData = new OpData();
opData.seq = NextSeq();
opData.step = STEP;
opData.op = OP_RESULT;
opData.addData("CODE", code);
opData.addData("RESULT", result);
return opData;
}
/// <summary>
/// 将二维码发送到MES进行验证(返回结果只表示发送成功与否,具体结果要看回调里面的数据)
/// </summary>
/// <param name="code"></param>
/// <returns></returns>
public static bool ConfirmCode(string code, CodeResult OnCodeResult)
{
if (!NeedConnect)
{
OnCodeResult?.Invoke(code, "", "", "");
return true ;
}
MesUtil.OnCodeResult = OnCodeResult;
OpData opData = new OpData();
opData.seq = NextSeq();
opData.step = STEP;
opData.op = OP_CODE;
opData.addData("CODE", code);
return sendData(opData);
//OnCodeResult?.Invoke(code, "", "", "");
//return true;
}
/// <summary>
/// 将二维码发送到MES进行验证(返回结果只表示发送成功与否,具体结果要看回调里面的数据)
/// </summary>
/// <param name="code"></param>
/// <returns></returns>
public static bool ConfirmSolderCode(string codeLeft, string codeRight, CodeResult OnCodeResult)
{
if (!NeedConnect)
{
OnCodeResult?.Invoke(codeLeft, "", codeRight, "");
return true;
}
MesUtil.OnCodeResult = OnCodeResult;
OpData opData = new OpData();
opData.seq = NextSeq();
opData.step = STEP;
opData.op = OP_CODE;
opData.addData("CODE_C", codeLeft);
opData.addData("CODE_B", codeRight);
return sendData(opData);
}
private static void OnMessage(string message)
{
try
{
if (message.Contains("op"))
{
LogUtil.info("MES返回数据:" + message);
OpData opData = JsonHelper.DeserializeJsonToObject<OpData>(message);
//条码结果返回
if (OP_CODE == opData.op)
{
string code1 = "";
string code2 = "";
string result1 = "";
string result2 = "";
foreach (KeyValuePair<string, Object> kv in opData.data)
{
if (code1 == "")
{
code1 = kv.Key;
result1 = codeToShowStr(kv.Value.ToString());
}
else if (code2 == "")
{
code2 = kv.Key;
result2 = codeToShowStr(kv.Value.ToString());
}
}
OnCodeResult?.Invoke(code1, result1, code2, result2);
}
}
}catch(Exception ex)
{
LogUtil.error("MES返回结果解析出错:" + message);
}
}
/// <summary>
/// MES返回码转展示字串
/// </summary>
/// <param name="code"></param>
/// <returns></returns>
private static string codeToShowStr(string code)
{
string showStr = code;
switch (code)
{
case "0":
showStr = "";
break;
case "101":
showStr = "条码在MES系统中不存在";
break;
case "102":
showStr = "未完成焊接工艺";
break;
case "103":
showStr = "未完成铆接工艺";
break;
case "104":
showStr = "未完成冲压工艺";
break;
case "1001":
showStr = "已过站";
break;
case "1002":
showStr = "未过站";
break;
case "1003":
showStr = "不在此站";
break;
case "1004":
showStr = "已组装";
break;
case "1005":
showStr = "需要维修";
break;
case "1006":
showStr = "已报废";
break;
case "1007":
showStr = "产品流程异常";
break;
}
return showStr;
}
/// <summary>
/// ⼯艺流程,1=焊接,2=铆接,3=锁付
/// </summary>
private static int STEP_SOLDER = 1;
private static int STEP_RIVET = 2;
private static int STEP_SCREW = 3;
/// <summary>
/// 操作类型,1=条码合法性验证; 2=操作结果上传
/// </summary>
private static int OP_CODE = 1;
private static int OP_RESULT = 2;
/// <summary>
/// PBC连接板焊接结果上传
/// </summary>
private static int OP_PCB= 3;
/// <summary>
/// 小弹片焊接结果上传
/// </summary>
private static int OP_SmallPiece= 4;
class OpData
{
public int seq { get; set; }
public int op { get; set; }
public int step { get; set; }
public Dictionary<string,Object> data { get; set; }
public void addData(string key, Object value)
{
if(data == null)
{
data = new Dictionary<string, object>();
}
data.Add(key, value);
}
}
private static int nextSeq = 100;
/// <summary>
/// 下一个序列号
/// </summary>
/// <returns></returns>
private static int NextSeq()
{
nextSeq = nextSeq + 1;
if (nextSeq >= int.MaxValue)
{
nextSeq = 100;
}
return nextSeq;
}
private static bool sendData(OpData opData)
{
if (!NeedConnect)
{
return true;
}
string json = JsonHelper.SerializeObject(opData);
LogUtil.info("给MES发送数据:" + json);
return sendMsg(json);
}
private static bool sendMsg(string msg)
{
try
{
LogUtil.debug("给MES发送数据:" + msg);
byte[] sendBuffer = new byte[1024];
sendBuffer = Encoding.UTF8.GetBytes(msg + "\r\n");
mesClient.send(msg);
return true;
}
catch(Exception ex)
{
LogUtil.error("给MES发送数据[" + msg+"]出错"+ ex.Message);
Task.Factory.StartNew(delegate() { Reconnect(); });
}
return false;
}
private static int lastAliveTime = 0;
private static void KeepAlive()
{
if (mesClient.IsConnected())
{
if (lastAliveTime % ALIVE_INTERVAL == 0)
{
sendMsg("STEP:"+STEP);
}
}
lastAliveTime = lastAliveTime + 1000;
if (lastAliveTime >= int.MaxValue)
{
lastAliveTime = 0;
}
}
private static void connect(string ip, int port, int step)
{
if(timer!=null&& timer.Enabled)
{
//已经初始化,直接返回
return;
}
if (!NeedConnect)
{
//不需要连接,直接返回
LogUtil.info("Mes不需要连接,直接返回");
return;
}
STEP = step;
IP = ip;
PORT = port;
mesClient = new TcpClient();
mesClient.TimeOutTime = 2000;
mesClient.connect(ip, port, OnMessage);
if (!timer.Enabled)
{
timer.Interval = 1000;
timer.Elapsed += TimerElapsed;
timer.Enabled = true;
}
}
private static void TimerElapsed(object sender, ElapsedEventArgs e)
{
KeepAlive();
if (!mesClient.IsConnected())
{
Reconnect();
}
}
//⼯艺流程,1=焊接,2=铆接,3=锁付
private static int STEP = 0;
private static string IP;
private static int PORT;
private static System.Timers.Timer timer = new System.Timers.Timer();
private static TcpClient mesClient;
/// <summary>
/// 停止连接,并且不再重连
/// </summary>
private static bool isStop = false;
/// <summary>
/// 是否正在连接
/// </summary>
private static bool IsConnecting = false;
/// <summary>
/// 断线重连函数
/// </summary>
private static void Reconnect()
{
if (isStop || IsConnecting)
{
return;
}
IsConnecting = true;
LogUtil.debug("3秒后,关闭连接,进行重连");
Thread.Sleep(3000);
//关闭socket
mesClient.close();
//创建socket
connect(IP, PORT, STEP);
IsConnecting = false;
}
}
}