BOXManager.cs 17.2 KB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476
using log4net;
using SmartShelf.Common;

using SmartShelf.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.IO.Ports;
using System.Linq;
using System.Net;
using System.Text;
using System.Threading.Tasks;
using System.Timers;
using System.Windows.Forms;

namespace SmartShelf.DeviceLibrary
{
    /// <summary>
    /// 流水线自动料仓-流水线类
    /// </summary>
    public class BOXManager
    {
        private static readonly ILog LOGGER = LogManager.GetLogger(System.Reflection.MethodBase.GetCurrentMethod().DeclaringType);
        public static string BoxName = "单色灯料架";
        public static BOX_Config Config = null;
        public static string CID = ""; 
      
        private static System.Timers.Timer timersTimer; 
        private static System.Timers.Timer serverConTimer = new System.Timers.Timer();
        private static bool isInit = false;
        public static string WarnMsg = "";
        public static Dictionary<string, BoxPosition> PositionMap=null;
        public static int BoxCount = 1;
        /// <summary>
        /// 门状态列表,-1=未知,1=打开,0=关闭
        /// </summary>
        public static Dictionary<string, int> StatusMap = new Dictionary<string, int>(); 
        public static bool IsRun = false;
        /// <summary>
        /// 灯闪烁列表,库位号 value为颜色
        /// </summary>
        public static Dictionary<string, string> TwinkleMap = new Dictionary<string, string>();
        public static bool StartInit()
        {
            try
            {
             
                BoxCount = ConfigAppSettings.GetIntValue(Setting_Init.BoxCount);
                string appPath = Application.StartupPath;
                //加载位置
                string positionConfigFile = appPath + ConfigAppSettings.GetValue(Setting_Init.Store_Position_Config);
                if (BoxCount > 1)
                {
                    string fileSub = System.IO.Path.GetExtension(positionConfigFile);
                    for(int i = 1; i <= BoxCount; i++)
                    {

                        string fileName = positionConfigFile.Substring(0,positionConfigFile.Length-fileSub.Length) + "_" + i+fileSub;
                        CSVPositionReader<BoxPosition>.AddCSVFile(fileName);
                    }
                }
                else
                {
                     CSVPositionReader<BoxPosition>.AddCSVFile(positionConfigFile);
                }
                PositionMap = CSVPositionReader<BoxPosition>.allPositionMap;
                if (PositionMap == null || PositionMap.Count <= 0)
                {
                    return false ;
                }
              LEDManager.deviceMap = new Dictionary<string, LEDBaseModule>();
                StatusMap = new Dictionary<string, int>();
                TwinkleMap = new Dictionary<string, string>();
                foreach (BoxPosition box in PositionMap.Values)
                {
                    if (!LEDManager.deviceMap.ContainsKey(box.DeviceIp))
                    {
                        //LEDSingleModule led = new LEDSingleModule(box.DeviceIp);

                        //led.AllLightOn(Light.BlueLight(1));
                        LEDManager.deviceMap.Add(box.DeviceIp, LEDBaseModule.GetModule(box.DeviceIp));

                    }
                    StatusMap.Add(box.PositionNum, -1);
                    TwinkleMap.Add(box.PositionNum, "");
                }

                CID = ConfigAppSettings.GetValue(Setting_Init.Store_CID);
                BoxName = (" 单色灯料架_" + CID + " ").ToUpper();
                if (LEDManager.DeviceLedType.Equals(1))
                {
                    BoxName = (" 三色灯料架_" + CID + " ").ToUpper();
                }
                string filePath = appPath + ConfigAppSettings.GetValue(Setting_Init.Store_ConfigPath);
                Config = (BOX_Config)CSVConfigReader.LoadConfig(1, CID, StoreType.RC_PLC_SM, filePath);
                if (Config == null)
                {
                    return false;
                }
                
                LogUtil.info(BoxName + "加载完成!");
                 
                Init();
                return true;
            } catch (Exception ex)
            {
                LogUtil.error(BoxName + "加载配置出错:" + ex.ToString());
            } return false;
        }

        /// <summary>
        /// 初始化
        /// </summary>
        protected static void Init()
        {
            if (!isInit)
            {
                serverConTimer = new System.Timers.Timer();
                serverConTimer.Enabled = false;
                serverConTimer.Interval = 300;
                serverConTimer.Elapsed += server_connect_timer_Tick;
                serverConTimer.AutoReset = true;

                timersTimer = new System.Timers.Timer();
                timersTimer.Enabled = false;
                timersTimer.Interval = 200;
                timersTimer.Elapsed += timersTimer_Elapsed;
                timersTimer.AutoReset = true;
                isInit = true; 
            }
        }

        public static bool StartRun()
        { 
            LogUtil.info(LOGGER, BoxName + "启动成功,时间:" + DateTime.Now.ToString() + "!");
            timersTimer.Enabled = true;
            serverConTimer.Enabled = true;
            IsRun = true;
            LEDManager. OpenStatusLights("green");
            return true;
        }

        private static void RFID_RW_ReadEvent(string cardNum, string cardValue)
        {
            if (!String.IsNullOrEmpty(cardNum))
            {
                LastCardValue = cardNum + "-" + cardValue;
            }
        }

        public static void StopRun()
        { 
           //关闭串口
            timersTimer.Enabled = false;
            serverConTimer.Enabled = false;
            foreach(LEDBaseModule led in LEDManager.deviceMap.Values)
            {
                led.AllLightOff();
            }
           LEDManager.CloseStatusLights();
            IsRun = false;
            LogUtil.info(LOGGER, BoxName + "停止运行,时间" + DateTime.Now.ToShortTimeString() + "!");
        }
     
        protected static void timersTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
        {
            try
            {
                //判断是否需要亮黄灯
                List<string> openLeds = new List<string>();
                foreach (string key in StatusMap.Keys)
                {
                    if (StatusMap[key].Equals(1))
                    {
                        openLeds.Add(key);
                    }
                }
                if (openLeds.Count > 0)
                {
                    if (!LEDManager.CurrLedStatus.Equals(2))
                    {
                        LEDManager.OpenStatusLights("green");
                    }
                }
                else
                {
                    if (!LEDManager.CurrLedStatus.Equals(1))
                    {
                        LEDManager.OpenStatusLights("yellow");
                    }
                }

                TwinkLight();
            }
            catch (Exception ex)
            {
                LogUtil.error("timersTimer_Elapsed出错:" + ex.ToString());
            } 
        }

        #region 与服务器通信定时器,每1秒向服务器通知一次状态,同时执行出库操作
         
        private static bool isInProcess = false;
        private static void server_connect_timer_Tick(object sender, EventArgs e)
        {
         
            if (isInProcess)
            {
                return;
            }
            isInProcess = true;
            try
            {
                SendInOutPosId();
            }catch(Exception ex)
            {
                LogUtil.error("server_connect_timer_Tick 出错:" + ex.ToString());
            }
            isInProcess = false;
        } 
        private static string LastCardValue = "";

        public static string StrMsg = "";

        public static void SendInOutPosId()
        {
            StrMsg = "";
               //构建发送给服务器的对象
               Operation lineOperation = ServerManager.GetLineBoxStatus();
            //获取亮灯的库位
            string posId = "";
            foreach(string key in StatusMap.Keys)
            {
                if (StatusMap[key].Equals(1))
                {
                    posId = posId + key + "|";
                }
            }
            if (String.IsNullOrEmpty(posId).Equals(false))
            {
                lineOperation.data.Add(ParamDefine.posOpened, posId); 
            }
          
            foreach(string str in lineOperation.data.Keys)
            {
                StrMsg += "[" + str + "=" + lineOperation.data[str] + "]\r\n";
            }
            string server = ConfigAppSettings.GetValue(Setting_Init.http_server);
            Operation resultOperation = HttpHelper.Post(ServerManager.GetPostApi(server), lineOperation, false);

            if (resultOperation == null || resultOperation.data == null)
            {
                //判断服务端是否返回出库操作
                return;
            }

            // 开灯: key为open value为库位信息,如果多个用 | 分割
            //客户端发送
            //当前灯的状态:key为posOpened value为当前亮灯的库位,如果多个用 | 分割
            //卡信息: key为card value为读取到的卡内容,卡号 - 内容
            //写卡:
            //key = writeCard  value为要写的内容
            //  key = cardResult    value = OK表示写成功
            if (resultOperation.data.ContainsKey(ParamDefine.open))
            {
                ProcessOpenDoor(resultOperation.data[ParamDefine.open]);

            }

            if (resultOperation.data.ContainsKey(ParamDefine.close))
            {
                ProcessCloseDoor(resultOperation.data[ParamDefine.close]);
            }

            if (resultOperation.data.ContainsKey(ParamDefine.closeAll))
            {
                ProcessCloseAll();
            }
        }
        public static void ProcessOpenAll(string proMsg = "Revice ", string ip = "")
        {
            LogUtil.info(BoxName + proMsg + " closeAll命令:");
            List<string> posIdList = new List<string>(PositionMap.Keys);
            foreach (LEDBaseModule led in LEDManager.deviceMap.Values)
            {
                if (String.IsNullOrEmpty(ip) || led.ModuleIP.Equals(ip))
                {
                    led.AllLightOn();
                }
            }
            foreach (string key in posIdList)
            {
                string pIP = "";
                if (PositionMap.ContainsKey(key))
                {
                    pIP = PositionMap[key].DeviceIp;
                }
                if (String.IsNullOrEmpty(ip) || pIP.Equals(ip))
                {
                    StatusMap[key] = 1;
                }
            }
        }
        public static void ProcessCloseAll(string proMsg= "Revice ", string ip = "")
        {
            LogUtil.info(BoxName + proMsg+ " closeAll命令:" );
            List<string> posIdList = new List<string>(PositionMap.Keys);
            foreach(LEDBaseModule led in LEDManager.deviceMap.Values)
            {
                if (String.IsNullOrEmpty(ip) || led.ModuleIP.Equals(ip))
                {
                    led.AllLightOff();
                }
            }
            foreach (string key in posIdList)
            {
                string pIP = "";
                if (PositionMap.ContainsKey(key))
                {
                    pIP = PositionMap[key].DeviceIp;
                }
                if (String.IsNullOrEmpty(ip) || pIP.Equals(ip))
                {
                    StatusMap[key] = 0;
                }
            }
        }
      
        public static void ProcessOpenDoor(string posids, string proMsg = "Revice ")
        {
            LogUtil.info(BoxName + proMsg + " open命令:" + posids);
            string[] posArray = posids.Split('|');
             
            foreach (string posStr in posArray)
            {
                //是否需要闪烁
                bool needTwinkle = false;
                string posid = posStr;
                string color = "Green";
                if (posStr.Contains("="))
                {
                    string[] posInfos = posStr.Split('=');
                    posid = posInfos[0];
                    color = posInfos[1];
                    if (posInfos.Length > 2 && LEDManager.DeviceLedType.Equals(2))
                    {
                        LogUtil.info("库位【" + posid + "】需要开启闪烁" + color);
                        needTwinkle = true;
                    }
                }
                color = color.ToLower();
                if (PositionMap.ContainsKey(posid))
                {

                    BoxPosition position = PositionMap[posid];
                    Light[] lights = Light.GetLights(position.DmxId, color, position.GetLedList().ToArray());
                    LEDManager.GetLedModule(position.DeviceIp).LightOn(lights);
                    StatusMap[posid] = 1;
                    if (needTwinkle)
                    {
                        //需要闪烁
                        TwinkleMap[posid] = color;
                    }
                    else
                    {
                        TwinkleMap[posid] = "";
                    }
                }
                else
                {
                    if (posid.ToLower().Equals("statuslight"))
                    {
                        LogUtil.info("状态灯指令:" + posid + "=" + color);
                    }
                    else
                    {
                        LogUtil.error(BoxName + "打开门锁失败,未找到库位号:" + posid);
                    }
                }
            }
        }

        private static bool TwinkleLightOpen = false;

        public static void TwinkLight()
        {
            if (!LEDManager.DeviceLedType.Equals(1))
            {
                return;
            }
            //只有三色灯才有闪烁功能

            TwinkleLightOpen = !TwinkleLightOpen;

            bool hasTwinkleLight = false;
            var keys = TwinkleMap.Keys.ToList();
            foreach (string posid in keys)
            {
                string color = TwinkleMap[posid];
                if (color != null && !color.Equals(""))
                {
                    if (PositionMap.ContainsKey(posid))
                    {
                        BoxPosition position = PositionMap[posid];
                        if (StatusMap[posid] == 0)
                        {
                            LogUtil.info("库位【" + posid + "】灯已灭,停止闪烁" + color);
                            TwinkleMap[posid] = "";
                            LEDManager.GetLedModule(position.DeviceIp).LightOff(position.DmxId, position.GetLedList().ToArray());
                        }
                        else
                        {
                            hasTwinkleLight = true;
                            if (TwinkleLightOpen)
                            {
                                Light[] lights = Light.GetLights(position.DmxId, color, position.GetLedList().ToArray());
                                //LogUtil.info("库位【" + posid + "】闪烁开灯" + color);
                                LEDManager.GetLedModule(position.DeviceIp).LightOn(lights);
                            }
                            else
                            {
                                //LogUtil.info("库位【" + posid + "】闪烁灭灯" + color);
                                LEDManager.GetLedModule(position.DeviceIp).LightOff(position.DmxId, position.GetLedList().ToArray());
                            }
                        }
                    }
                    else
                    {
                        LogUtil.info("库位【" + posid + "】未找到,停止闪烁");
                        TwinkleMap[posid] = "";
                    }
                }
            }
            if (hasTwinkleLight)
            {
                LEDManager.OpenStatusLights("red");
            }
            else
            {
                LEDManager.OpenStatusLights("red");
            }
        }
        public static void ProcessCloseDoor(string posids, string proMsg = "Revice ")
        {
            LogUtil.info(BoxName + proMsg + " close命令:" + posids);
            string[] posArray = posids.Split('|');
            foreach (string posid in posArray)
            {

                string posName = posid;
                if (posid.Contains("="))
                {
                    posName = posid.Split('=')[0];
                }

                if (PositionMap.ContainsKey(posName))
                {
                    BoxPosition position = PositionMap[posName];
                    LEDManager.GetLedModule(position.DeviceIp).LightOff(Light.GetLights(position.DmxId,position.GetLedList(),0) ); 
                    StatusMap[posName] = 0;
                }
                else
                {
                    LogUtil.error(BoxName + "关闭门锁败,未找到库位号:" + posName);
                }
            }
        }


        #endregion


     
 
    }
}