AC_Store.cs
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using log4net;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.Drawing;
using System.Linq;
using System.Text;
using System.Threading;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 康泰克单台自动料仓
/// </summary>
public abstract class AC_Store
{
protected static readonly ILog LOGGER = LogManager.GetLogger(System.Reflection.MethodBase.GetCurrentMethod().DeclaringType);
public Stopwatch runTimeWatch = new Stopwatch();
/// <summary>
/// 最后一次气压检测变为0的时间
/// </summary>
public DateTime lastAirCloseTime = DateTime.Now;
/// <summary>
/// 是否在急停中
/// </summary>
public bool isInSuddenDown = false;
/// <summary>
/// 是否没有检测到气压
/// </summary>
public bool isNoAirCheck = false;
/// <summary>
/// 是否再报警中
/// </summary>
public StoreAlarmType alarmType = StoreAlarmType.None;
public AlarmInfo alarmInfo = new AlarmInfo();
/// <summary>
/// 料仓单个调试状态(默认不是调试状态)
/// </summary>
public bool IsDebug = false;
/// <summary>
///1=设备联机(正常就绪)(入库后,BOX恢复原始状态)(出库后,移载装置恢复原始状态),
///2=急停,3=故障,4=警告,5=调试
/// 6=入库执行中,7=入仓完成,8=入仓失败
/// 9=出库执行,10=出仓完成,11=出库失败
/// </summary>
public StoreStatus storeStatus = StoreStatus.StoreOnline;
/// <summary>
/// 料仓状态
/// </summary>
public StoreRunStatus storeRunStatus = StoreRunStatus.Wait;
/// <summary>
/// 移动信息
/// </summary>
public StoreMoveInfo StoreMove = null;
/// <summary>
/// 提示消息,一般发给服务器后清空(LineBean表示报警提示消息,BoxBean表示出入库失败的原因记录)
/// </summary>
public string WarnMsg = "";
public string StoreName { get; set; }
public int StoreID { get; set; }
protected System.Timers.Timer mainTimer;
protected System.Timers.Timer serverConnectTimer = new System.Timers.Timer();
protected System.Timers.Timer IoCheckTimer = new System.Timers.Timer();
protected System.Timers.Timer ledCheckTimer = new System.Timers.Timer();
public AC_Store()
{
}
/// <summary>
/// 初始化
/// </summary>
protected virtual void Init()
{
StoreMove = new StoreMoveInfo(StoreName);
mainTimer = new System.Timers.Timer();
mainTimer.Enabled = false;
mainTimer.Interval = 300;
mainTimer.Elapsed += timersTimer_Elapsed;
mainTimer.AutoReset = true;
serverConnectTimer = new System.Timers.Timer();
serverConnectTimer.Interval = 1000;
serverConnectTimer.AutoReset = true;
serverConnectTimer.Enabled = false;
//serverConnectTimer.Elapsed += server_connect_timer_Tick;
IoCheckTimer = new System.Timers.Timer();
IoCheckTimer.Interval = 200;
IoCheckTimer.AutoReset = true;
IoCheckTimer.Enabled = false;
ledCheckTimer = new System.Timers.Timer();
ledCheckTimer.Interval = 500;
ledCheckTimer.AutoReset = true;
ledCheckTimer.Enabled = false;
//IoCheckTimer.Elapsed += IoCheckTimer_Elapsed;
}
/// <summary>
/// 定时处理,监听信号,监听IO
/// </summary>
protected abstract void timersTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e);
#region 出库
//public abstract bool StartOutStoreMove(InOutStoreParam param);
protected abstract void OutStoreProcess();
#endregion
#region 入库
//public abstract bool StartInStoreMove(InOutStoreParam param);
protected abstract void InStoreProcess();
#endregion
public string GetRunStr(StoreRunStatus runStatus, bool IsStore)
{
string sta = ResourceControl.GetString(ResourceControl.Run, "运行中");
string aa = "";
switch (runStatus)
{
case StoreRunStatus.Busy:
sta = ResourceControl.GetString(ResourceControl.Busy, "忙碌");
break;
case StoreRunStatus.HomeMoving:
sta = ResourceControl.GetString(ResourceControl.HomeMove, "原点返回");
break;
case StoreRunStatus.Reset:
sta = ResourceControl.GetString(ResourceControl.Reset, "重置");
break;
case StoreRunStatus.Runing:
sta = ResourceControl.GetString(ResourceControl.Runing, "运行中");
break;
case StoreRunStatus.Wait:
sta = ResourceControl.GetString(ResourceControl.Wait, "等待启动");
break;
}
if (runStatus > StoreRunStatus.Wait)
{
//"0":"急停中", "1":"设备联机", "2":"故障中", "3":"入库执行中", "4":"出库执行中", 5":"料盘入仓位完成", "6":"料盘出仓位完成", 7":"设备调试中",
switch (storeStatus)
{
case StoreStatus.Debugging:
aa = ResourceControl.GetString(ResourceControl.Debugging, "设备调试中");
break;
case StoreStatus.InStoreEnd:
aa = ResourceControl.GetString(ResourceControl.InStoreEnd, "料盘入仓位完成");
break;
case StoreStatus.InStoreExecute:
aa = ResourceControl.GetString(ResourceControl.InStoreExecute, "入库执行中");
break;
case StoreStatus.InTrouble:
aa = ResourceControl.GetString(ResourceControl.InTrouble, "故障中");
break;
case StoreStatus.OutStoreBoxEnd:
aa = ResourceControl.GetString(ResourceControl.OutStoreBoxEnd, "料盘出仓位完成");
break;
case StoreStatus.OutStoreExecute:
aa = ResourceControl.GetString(ResourceControl.OutStoreExecute, "出库执行中");
break;
case StoreStatus.StoreOnline:
aa = ResourceControl.GetString(ResourceControl.StoreOnline, "设备联机");
break;
case StoreStatus.SuddenStop:
aa = ResourceControl.GetString(ResourceControl.SuddenStop, "急停中");
break;
case StoreStatus.OutMoveExecute:
aa = ResourceControl.GetString(ResourceControl.OutMoveExecute, "出库完成");
break;
case StoreStatus.InStoreFaild:
aa = ResourceControl.GetString(ResourceControl.InStoreFailed, "入库失败") + "(" + WarnMsg + ")";
break;
case StoreStatus.OutStoreFaild:
aa = ResourceControl.GetString(ResourceControl.OutStoreFailed, "出库失败") + "(" + WarnMsg + ")";
break;
}
if (!aa.Equals(""))
{
return sta + "_" + aa;
}
else
{
return sta;
}
}
else
{
return sta;
}
}
/// <summary>
/// 记录上一次的部分IO状态,主要是急停,气压检测信号,复位信号,用来判断是否io发生改变
/// </summary>
public Dictionary<string, IO_VALUE> DILastValueMap = new Dictionary<string, IO_VALUE>();
public object lastDiListLock = "";
public void addLastDI(string type, IO_VALUE value)
{
try
{
lock (lastDiListLock)
{
if (DILastValueMap.ContainsKey(type))
{
DILastValueMap.Remove(type);
}
DILastValueMap.Add(type, value);
}
}
catch (Exception ex)
{
LOGGER.Error(ex.ToString());
}
}
/// <summary>
/// 运动处理
/// </summary>
protected bool isInPro = false;
protected virtual void BusyMoveProcess()
{
isInPro = true;
try
{
switch (StoreMove.MoveType)
{
case StoreMoveType.InStore:
InStoreProcess();
isInPro = false;
break;
case StoreMoveType.OutStore:
OutStoreProcess();
isInPro = false;
break;
case StoreMoveType.ReturnHome:
ReturnHomeProcess();
isInPro = false;
break;
case StoreMoveType.StoreReset:
ResetProcess();
isInPro = false;
break;
default: break;
}
}catch(Exception ex)
{
LogUtil.error("BusyMoveProcess出错:"+ex.ToString());
}
isInPro = false;
}
protected void SaveAlarmInfo(StoreAlarmType alarmType, string alarmDetial, string alarmMsg, StoreMoveType storeMoveType)
{
alarmMsg = alarmMsg.Replace(StoreName, "");
int inoutStatus = 0;
if (storeMoveType.Equals(StoreMoveType.InStore))
{
inoutStatus = 1;
}
else if (storeMoveType.Equals(StoreMoveType.InStore))
{
inoutStatus = 2;
}
int aType = 0;
switch (alarmType)
{
case StoreAlarmType.AxisMoveError:
aType = 2;
break;
case StoreAlarmType.AxisAlarm:
aType = 2;
break;
case StoreAlarmType.SuddenStop:
aType = 1;
alarmDetial = "1";
break;
case StoreAlarmType.NoAirCheck:
aType = 1;
alarmDetial = "2";
break;
case StoreAlarmType.IoSingleTimeOut:
aType = 3;
break;
//case StoreAlarmType.StellAlarm:
// aType = 2;
// alarmDetial = "5";
//break;
default: break;
}
alarmInfo = new AlarmInfo(StoreID, aType, alarmDetial, alarmMsg, inoutStatus);
}
/// <summary>
/// 开始运行
/// </summary>
public abstract bool StartRun();
/// <summary>
/// 停止运行
/// </summary>
public abstract void StopRun();
/// <summary>
/// 报警
/// </summary>
/// <param name="alarmType"></param>
public abstract void Alarm(StoreAlarmType alarmType, string alarmDetial, string alarmMsg, StoreMoveType storeMoveType);
/// <summary>
/// 重置(夹料装置状态不变)
/// </summary>
public abstract void Reset();
/// <summary>
/// 停止所有运动
/// </summary>
public abstract void StopMove( bool IsCloseAxis);
/// <summary>
/// 重置处理
/// </summary>
protected abstract void ResetProcess();
/// <summary>
/// 原点返回处理
/// </summary>
protected abstract void ReturnHomeProcess();
/// <summary>
/// 松下伺服轴原点返回运动,等待收到反馈后才会返回
/// </summary>
protected void ACAxisHomeMove(ConfigMoveAxis moveAxis)
{
moveAxis.TargetPosition = 0;
LogUtil.debug(LOGGER, moveAxis.DisplayStr + "speed[" + moveAxis.TargetSpeed + "]开始原点返回");
StoreMove.WaitList.Add(WaitResultInfo.WaitAxis(moveAxis, true));
ACServerManager.HomeMove(moveAxis.DeviceName, (short)moveAxis.GetAxisValue(), moveAxis.HomeHighSpeed);
}
/// <summary>
/// 松下伺服电机运动
/// </summary>
protected void ACAxisMove(ConfigMoveAxis moveAxis, int targetPosition, int targetSpeed)
{
StoreMove.WaitList.Add(WaitResultInfo.WaitAxis(moveAxis, targetPosition, targetSpeed));
moveAxis.TargetPosition = targetPosition;
ACServerManager.AbsMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), targetPosition, targetSpeed);
}
/// <summary>
/// 判断AC伺服电机轴是否运动完成
/// </summary>
protected bool ACAxisMoveIsEnd(ConfigMoveAxis moveAxis, int targetPosition, int targetSpeed, out string msg)
{
msg = "";
string deviceName = moveAxis.DeviceName;
int axisNo = moveAxis.GetAxisValue();
bool isOk = ACServerManager.GetBusyStatus(deviceName, axisNo).Equals(0);
int outCount = ACServerManager.GetActualtPosition(deviceName, axisNo);
int errorCount = Math.Abs(outCount - targetPosition);
if (isOk)
{
if (errorCount > moveAxis.CanErrorCountMax)
{
//判断是否需要重新运动
if (StoreMove.CanWhileCount > 0)
{
LogUtil.error(LOGGER, moveAxis.DisplayStr + "目标位置[" + targetPosition + "]当前位置[" + outCount +
"],误差过大,重新开始运动,剩余[" + StoreMove.CanWhileCount + "]次");
ACServerManager.AbsMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), targetPosition, targetSpeed);
StoreMove.CanWhileCount--;
return false;
}
else
{
msg = StoreName + " storeMoveStep=" + StoreMove.MoveStep + moveAxis.DisplayStr + "目标位置[" + targetPosition + "]当前位置[" + outCount
+ "],误差过大,需要报警";
LogUtil.error(LOGGER, msg);
return false;
}
}
else
{
return true;
}
}
else if (errorCount <= moveAxis.CanErrorCountMin)
{
LogUtil.info(LOGGER, " storeMoveStep=" + StoreMove.MoveStep + moveAxis.DisplayStr + ",targetPosition=" + targetPosition + ",当前outCount=" + outCount +
",误差值小于最小误差【" + moveAxis.CanErrorCountMin + "】,默认轴已经停止运动");
return true;
}
return false;
}
protected bool ACHomeMoveIsEnd(ConfigMoveAxis moveAxis, out string msg)
{
msg = "";
if (ACServerManager.IsHomeMoveEnd(moveAxis.DeviceName, moveAxis.GetAxisValue()))
{
//原点完成并且位置=0
int outCount = ACServerManager.GetActualtPosition(moveAxis.DeviceName, moveAxis.GetAxisValue());
int errorCount = Math.Abs(outCount);
if (errorCount <= moveAxis.CanErrorCountMax)
{
return true;
}
//判断是否需要重新运动
if (StoreMove.CanWhileCount > 0)
{
LogUtil.error(LOGGER, moveAxis.DisplayStr + "收到原点完成信号,当前位置[" + outCount + "],重新回原点,剩余[" + StoreMove.CanWhileCount + "]次");
ACServerManager.HomeMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), moveAxis.HomeHighSpeed);
StoreMove.CanWhileCount--;
}
else
{
msg = StoreName + " storeMoveStep=" + StoreMove.MoveStep + moveAxis.DisplayStr + "收到原点完成信号,当前位置[" + outCount + "],误差过大,需要报警";
LogUtil.error(LOGGER, msg);
}
}
return false;
}
}
}