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Commit dafb1ec5 由 LN
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1 个父辈 227f7be8
内嵌 并排
正在显示 12 个修改的文件 包含 144 行增加 和 72 行删除
source/AssemblyLineClient/FrmEquipBase.cs
......@@ -104,14 +104,16 @@ namespace OnlineStore.AssemblyLine
{
try
{
if (equipBase.runStatus >= LineRunStatus.HomeMoving)
if (equipBase.runStatus <= LineRunStatus.Wait)
{
equipBase.StopRun();
FormStatus(false);
MessageBox.Show(equipBase.Name + "请先启动设备");
}
else
{
MessageBox.Show(equipBase.Name + "请先启动设备");
LogUtil.info(equipBase.Name + "点击：停止运行");
equipBase.StopRun();
FormStatus(false);
}
}
catch (Exception ex)
......
source/AssemblyLineClient/FrmFeedingEquip.cs
......@@ -105,6 +105,14 @@ namespace OnlineStore.AssemblyLine
ReadIOList();
//lblTrayNum.Text = "托盘编码：" + TrayManager.GetTrayNum(equipBean.DeviceID);
}
if (equipBean.runStatus > LineRunStatus.Wait)
{
lblName.BackColor = Color.Green;
}
else
{
lblName.BackColor= System.Drawing.Color.DodgerBlue;
}
lblAgvInfo.Text = "AGV-" + equipBean.Config.AgvInName + " 状态：" + AgvClient.GetAction(equipBean.Config.AgvInName).ToString() +
"\t AGV-" + equipBean.Config.AgvOutName + " 状态：" + AgvClient.GetAction(equipBean.Config.AgvOutName).ToString() + "";
string canOut = equipBean.Config.IsCanOut.Equals(1) ? "紧急出料模块" : "入料模块";
......
source/Common/util/LogUtil.cs
......@@ -95,6 +95,10 @@ namespace OnlineStore.Common
}
public static void error(ILog log, string errorMsg)
{
if (errorMsg.Trim().Equals(""))
{
return;
}
//if (!lasErrorLogList.Contains(errorMsg))
{
log.Error( errorMsg);
......
source/DeviceLibrary/assemblyLine/EquipBase.cs
......@@ -52,7 +52,14 @@ namespace OnlineStore.DeviceLibrary
{
return;
}
if (alarmType.Equals(LineAlarmType.SuddenStop))
{
isInSuddenDown = true;
}
else if (alarmType.Equals(LineAlarmType.NoAirCheck))
{
isNoAirCheck = true;
}
this.alarmType = alarmType;
if (alarmType.Equals(LineAlarmType.SuddenStop) || alarmType.Equals(LineAlarmType.NoAirCheck))
{
......@@ -276,7 +283,7 @@ namespace OnlineStore.DeviceLibrary
{
LogUtil.info(Name + "关闭刹车，关闭伺服");
IOMove(axis.Config.BreakOnDO, IO_VALUE.LOW);
axis.Close();
axis.ServoOff();
Thread.Sleep(100);
IOMove(axis.Config.ServerOnDO, IO_VALUE.LOW);
}
......@@ -344,9 +351,15 @@ namespace OnlineStore.DeviceLibrary
// LogUtil.debug(moveInfo.Name + "未检测到：IsUse_Tray_Check= " + wait.IoValue + "，直接跳过检测继续下一步");
//}
//夹紧按钮若果超过一秒钟还未收到，默认成功
if (wait.IoType.Equals(IO_Type.ClampCylinder_Slack) && wait.IoValue.Equals(IO_VALUE.HIGH) && span.TotalMilliseconds > 4000)
if (wait.IoType.Equals(IO_Type.ClampCylinder_Slack) && wait.IoValue.Equals(IO_VALUE.HIGH) && span.TotalMilliseconds > 6000)
{
LogInfo("未检测到：ClampCylinder_Slack=HIGH，超过6秒钟，默认下一步骤");
wait.IsEnd = true;
}
else if (wait.IoType.Equals(IO_Type.SL_MoveCylinder_Tighten) && wait.IoValue.Equals(IO_VALUE.HIGH) && span.TotalMilliseconds > 6000)
{
LogInfo("未检测到：ClampCylinder_Slack=HIGH，超过4秒钟，默认下一步骤");
LogInfo("未检测到：SL_MoveCylinder_Tighten=HIGH，超过6秒钟，默认下一步骤");
wait.IsEnd = true;
}
else
......
source/DeviceLibrary/assemblyLine/FeedingEquip.cs
......@@ -52,6 +52,11 @@ namespace OnlineStore.DeviceLibrary
AgvClient.Init();
}
}
if (IOValue(IO_Type.SL_SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
SetWarnMsg(Name + "启动失败：急停未开");
return false;
}
if (RunAxis(true, BatchAxis) && RunAxis(true, UpdownAxis))
{
mainTimer.Enabled = false;
......@@ -97,8 +102,9 @@ namespace OnlineStore.DeviceLibrary
lineStatus = LineStatus.ResetMove;
IOMove(IO_Type.SL_HddLed, IO_VALUE.HIGH);
MoveInfo.NextMoveStep(LineMoveStep.FR_01_MoveCylinder_Up);
LogInfo(MoveInfo.MoveType + "：" + MoveInfo.MoveStep + "：上料横移机构上升，所有阻挡气缸上升");
LogInfo(MoveInfo.MoveType + "：" + MoveInfo.MoveStep + "：上料横移机构上升，出口顶升下降，所有阻挡气缸上升");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Down, IO_Type.SL_MoveCylinder_Up);
CylinderMove(MoveInfo, IO_Type.SL_OutTopCylinder_Up, IO_Type.SL_OutTopCylinder_Down);
if (Config.SidesWayNum <= 0)
{
IOMove(IO_Type.FL_StopCylinder_Down1, IO_VALUE.LOW);
......@@ -159,14 +165,27 @@ namespace OnlineStore.DeviceLibrary
break;
case LineMoveStep.FR_04_LocationCylinder_Down:
LogInfo(MoveInfo.MoveType + "：FR_05_TopCylinderDown：SL1定位气缸下降SOL");
LogInfo(MoveInfo.MoveType + "：FR_05_TopCylinderDown：SL1定位气缸下降SOL，出口顶升气缸下降");
MoveInfo.NextMoveStep(LineMoveStep.FR_05_TopCylinderDown);
CylinderMove(MoveInfo, IO_Type.SL_LocationCylinder_Up, IO_Type.SL_LocationCylinder_Down);
CylinderMove(MoveInfo, IO_Type.SL_OutTopCylinder_Up, IO_Type.SL_OutTopCylinder_Down);
break;
case LineMoveStep.FR_05_TopCylinderDown:
LogInfo(MoveInfo.MoveType + "：FR_06_BatchAxisToP1：提升伺服在上升到P1点");
MoveInfo.NextMoveStep(LineMoveStep.FR_06_BatchAxisToP1);
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Config.BatchAxis_P1Speed);
//判断定位工位是否有料架
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.HIGH))
{
LogInfo(MoveInfo.MoveType + "：FR_06_BatchAxisToP1：定位工位有料架，提升伺服不需要到P1");
MoveInfo.NextMoveStep(LineMoveStep.FR_06_BatchAxisToP1);
// BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Config.BatchAxis_P1Speed);
}
else
{
LogInfo(MoveInfo.MoveType + "：FR_06_BatchAxisToP1：定位工位无料架，提升伺服上升到P1点");
MoveInfo.NextMoveStep(LineMoveStep.FR_06_BatchAxisToP1);
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Config.BatchAxis_P1Speed);
}
break;
case LineMoveStep.FR_06_BatchAxisToP1:
// LogInfo(MoveInfo.MoveType + "：FR_07_MoveCylinder_Up：上料横移机构上升SOL");
......@@ -198,11 +217,11 @@ namespace OnlineStore.DeviceLibrary
}
break;
case LineMoveStep.FR_09_MoveCylinder_Give:
LogInfo(MoveInfo.MoveType + "：FR_10_OutTopCylinder_Down： 出口顶升下降SOL");
MoveInfo.NextMoveStep(LineMoveStep.FR_10_OutTopCylinder_Down);
CylinderMove(MoveInfo, IO_Type.SL_OutTopCylinder_Up, IO_Type.SL_OutTopCylinder_Down);
break;
case LineMoveStep.FR_10_OutTopCylinder_Down:
// LogInfo(MoveInfo.MoveType + "：FR_10_OutTopCylinder_Down： 出口顶升下降SOL");
// MoveInfo.NextMoveStep(LineMoveStep.FR_10_OutTopCylinder_Down);
// CylinderMove(MoveInfo, IO_Type.SL_OutTopCylinder_Up, IO_Type.SL_OutTopCylinder_Down);
// break;
//case LineMoveStep.FR_10_OutTopCylinder_Down:
LogInfo("重置完成！");
runStatus = LineRunStatus.Runing;
lineStatus = LineStatus.StoreOnline;
......@@ -220,6 +239,9 @@ namespace OnlineStore.DeviceLibrary
BatchAxisStopCheck();
BatchAxis.SuddenStop();
UpdownAxis.SuddenStop();
CloseAxis(BatchAxis);
CloseAxis(UpdownAxis);
if (Config.SidesWayNum <= 0)
{
IOMove(IO_Type.FL_StopCylinder_Down1, IO_VALUE.LOW);
......@@ -254,9 +276,11 @@ namespace OnlineStore.DeviceLibrary
{
if (IOValue(IO_Type.SL_SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
SetWarnMsg( Name + "收到急停信号");
Alarm(LineAlarmType.SuddenStop);
if (isInSuddenDown.Equals(false))
{
SetWarnMsg(Name + "收到急停信号");
Alarm(LineAlarmType.SuddenStop);
}
return;
}
......@@ -284,15 +308,16 @@ namespace OnlineStore.DeviceLibrary
//判断流水线打开了才可以运行
if (MoveInfo.MoveType.Equals(LineMoveType.None))
{
if (LineManager.Line.CanProcessLine() && SecondMoveInfo.MoveType.Equals(LineMoveType.None))
{
StartCheckFixture();
}
if ( Config.IsCanOut.Equals(false))
if ( Config.IsCanOut.Equals(0))
{
StartInStoreP();
}
}
if (LineManager.Line.CanProcessLine() && SecondMoveInfo.MoveType.Equals(LineMoveType.None))
{
StartCheckFixture();
}
IOTimeOutProcess();
}
......
source/DeviceLibrary/assemblyLine/FeedingEquip_Partial.cs
......@@ -44,7 +44,22 @@ namespace OnlineStore.DeviceLibrary
if (Config.SidesWayNum > 0)
{
int num = TrayManager.GetTrayNum(DeviceID);
if (IOValue(IO_Type.SW_TrayCheck).Equals(IO_VALUE.HIGH) && num > 0 && preTrayNum.Equals(num).Equals(false) && LineManager.Line.SwNoProcess(Config.SidesWayNum))
if (LineManager.Line.IsDebug && IOValue(IO_Type.SW_TrayCheck).Equals(IO_VALUE.HIGH) && IOValue(IO_Type.SW_ReelCheck).Equals(IO_VALUE.LOW))
{
if (NeedCurrTray())
{
TrayManager.UpdateSWState(Config.SidesWayNum, 2);
CheckLog("托盘检测（流水线阻挡）SecondStoreMove：(MIO_06_TopCylinderUp 横移顶升气缸上 升 ）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_06_TopCylinderUp);
CylinderMove(SecondMoveInfo, IO_Type.SW_TopCylinder_Down, IO_Type.SW_TopCylinder_Up);
}
else
{
preTrayNum = num;
TrayManager.UpdateSWState(Config.SidesWayNum, 1);
}
}
else if (IOValue(IO_Type.SW_TrayCheck).Equals(IO_VALUE.HIGH) && num > 0 && preTrayNum.Equals(num).Equals(false) && LineManager.Line.SwNoProcess(Config.SidesWayNum))
{
//判断是否是需要的托盘
if (NeedCurrTray())
......@@ -496,9 +511,10 @@ namespace OnlineStore.DeviceLibrary
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_07_LocationCylinder_Up))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_08_BatchAxisToP2);
InStoreLog(" FI_08_BatchAxisToP2 开始：提升轴下降到位P2");
InStoreLog(" FI_08_BatchAxisToP2 开始：提升轴下降到位P2，定位气缸上升");
IOMove(IO_Type.Line_Run, IO_VALUE.LOW);
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP2, Config.BatchAxis_P2Speed);
CylinderMove(MoveInfo, IO_Type.SL_LocationCylinder_Down, IO_Type.SL_LocationCylinder_Up);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_08_BatchAxisToP2))
{
......@@ -528,20 +544,20 @@ namespace OnlineStore.DeviceLibrary
if (IOValue(IO_Type.SL_MoveCylinder_Give).Equals(IO_VALUE.HIGH) && IOValue(IO_Type.SL_MoveCylinder_Take).Equals(IO_VALUE.LOW))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_13_ScanCode);
InStoreLog(" FI_13_ScanCode 料盘移栽：开始扫码");
InStoreLog(" FI_13_ScanCode 料盘移栽：开始扫码：暂时不扫码");
LastCodeList = new List<string>();
MoveInfo.WaitList.Add(WaitResultInfo.WaitFeedScanCode());
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(5000));
Task<List<string>> scanTask = Task.Factory.StartNew(delegate
{
LastCodeList = CodeManager.CameraScan(Config.GetCameraList());
if (LastCodeList.Count <= 0)
{
LastCodeList = CodeManager.CameraScan(Config.GetCameraList());
}
return LastCodeList;
});
//MoveInfo.WaitList.Add(WaitResultInfo.WaitFeedScanCode());
//MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(5000));
//Task<List<string>> scanTask = Task.Factory.StartNew(delegate
//{
// LastCodeList = CodeManager.CameraScan(Config.GetCameraList());
// if (LastCodeList.Count <= 0)
// {
// LastCodeList = CodeManager.CameraScan(Config.GetCameraList());
// }
// return LastCodeList;
//});
}
else
{
......@@ -766,12 +782,13 @@ namespace OnlineStore.DeviceLibrary
private void BatchAxisToP3()
{
MoveInfo.CanWhileCount = 0;
MoveInfo.TimeOutSeconds = 200;
MoveInfo.CanWhileCount = 3;
// 需要增加定时器，获取验证信号并停止伺服
StartMovePosition = BatchAxis.GetAclPosition();
MoveInfo.WaitList.Add(WaitResultInfo.WaitBatchAxis(Config.Batch_Axis, Config.BatchAxisP3, Config.BatchAxis_P3Speed));
Config.Batch_Axis.TargetPosition = Config.BatchAxisP3;
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP3, Config.BatchAxis_P3Speed);
BatchAxis.AbsMove( Config.BatchAxisP3, Config.BatchAxis_P3Speed);
//开始检测信号
BatchAxisStartCheck();
}
......@@ -833,7 +850,7 @@ namespace OnlineStore.DeviceLibrary
/// <returns></returns>
internal bool NeedCurrTray(bool checkAndMove = false )
{
if (IsDebug || runStatus <= LineRunStatus.Wait)
if (IsDebug && runStatus <= LineRunStatus.Wait)
{
return false;
}
......@@ -862,7 +879,8 @@ namespace OnlineStore.DeviceLibrary
}
else
{
if (!isFull && runStatus.Equals(LineRunStatus.Runing) && MoveInfo.MoveType.Equals(LineMoveType.InStore))
if ((LineManager.Line.IsDebug&&MoveInfo.MoveType.Equals(LineMoveType.InStore))||
( !isFull && runStatus.Equals(LineRunStatus.Runing) && MoveInfo.MoveType.Equals(LineMoveType.InStore)))
{
//入料执行中， 且需要空托盘
if (MoveInfo.MoveStep >= LineMoveStep.FI_11_MoveCylinder_Up && MoveInfo.MoveStep <= LineMoveStep.FI_20_WaitTray)
......
source/DeviceLibrary/assemblyLine/LineBean.cs
......@@ -212,6 +212,10 @@ namespace OnlineStore.DeviceLibrary
public string CanStart()
{
if (!canStart)
{
return "启动失败：设备未初始化完成";
}
if (MoveEquipMap == null)
{
return "启动失败：未加载到移栽信息";
......@@ -219,12 +223,7 @@ namespace OnlineStore.DeviceLibrary
if (IsDebug)
{
return "";
}
if (!canStart)
{
return "启动失败：设备未初始化完成" ;
}
}
if (IOValue(IO_Type.SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
......@@ -409,7 +408,7 @@ namespace OnlineStore.DeviceLibrary
}
if (alarmType == LineAlarmType.SuddenStop || alarmType.Equals(LineAlarmType.NoAirCheck))
{
{
LogUtil.error(WarnMsg);
StopMove();
}
......
source/DeviceLibrary/assemblymanager/TrayManager.cs
......@@ -177,20 +177,20 @@ namespace OnlineStore.DeviceLibrary
/// </summary>
public static int GetTrayNum(int subType)
{
string ip = GetRFIP(subType);
//获取盘号
RFIDData data = RFIDManager.ReadData(ip);
if (data != null)
{
if (data.RFType.Equals("E"))
{
return data.Num;
}
else
{
LogUtil.error("读取托盘RFID[" + subType + "][" + ip + "]的数据出错：" + data.ToStr());
}
}
//string ip = GetRFIP(subType);
////获取盘号
//RFIDData data = RFIDManager.ReadData(ip);
//if (data != null)
//{
// if (data.RFType.Equals("E"))
// {
// return data.Num;
// }
// else
// {
// LogUtil.error("读取托盘RFID[" + subType + "][" + ip + "]的数据出错：" + data.ToStr());
// }
//}
return 0;
}
public static RFIDData GetShelfData(int subType)
......
source/DeviceLibrary/baan/AxisBean.cs
......@@ -97,7 +97,7 @@ namespace OnlineStore.DeviceLibrary
return true;
}
public void Close()
public void ServoOff()
{
LogUtil.info("ServoOff【" + AxisName + "】");
ACServerManager.ServoOff(Config.DeviceName, Config.GetAxisValue());
......@@ -114,7 +114,7 @@ namespace OnlineStore.DeviceLibrary
/// 松下伺服电机运动
/// </summary>
public void AbsMove(LineMoveInfo MoveInfo, int targetPosition, int targetSpeed)
{
{
MoveInfo.WaitList.Add(WaitResultInfo.WaitAxis(Config, targetPosition, targetSpeed));
Config.TargetPosition = targetPosition;
ACServerManager.AbsMove(Config.DeviceName, Config.GetAxisValue(), targetPosition, targetSpeed);
......@@ -150,7 +150,7 @@ namespace OnlineStore.DeviceLibrary
{
msg = " storeMoveStep=" + MoveInfo.MoveStep + axis.DisplayStr + "目标位置[" + targetPosition + "]当前位置[" + outCount
+ "]，误差过大，需要报警";
LogUtil.error(msg);
LogUtil.error(msg,34);
}
}
return false;
......
source/DeviceLibrary/deviceLibrary/IO/AIOBOX/AIOBOXManager.cs
......@@ -33,6 +33,7 @@ namespace OnlineStore.DeviceLibrary
public override void ConnectionIOList(List<string> DIONameList)
{
if (conTimer == null)
{
conTimer = new System.Timers.Timer();
......@@ -42,6 +43,7 @@ namespace OnlineStore.DeviceLibrary
}
conTimer.Enabled = false;
IoIPLIst = new List<string>(DIONameList);
conCount = 3;
foreach (string ip in DIONameList)
{
ConnectionIP(ip);
......@@ -69,6 +71,7 @@ namespace OnlineStore.DeviceLibrary
if (list.Count > 0)
{
LogUtil.info("开始重连IO模块 ------------" );
conCount = 1;
foreach (string ip in list)
{
ConnectionIP(ip);
......@@ -82,7 +85,7 @@ namespace OnlineStore.DeviceLibrary
}
isProcess = false;
}
private int conCount = 3;
public void ConnectionIP(string ioIp)
{
AIOBOX aioBox = null;
......@@ -140,7 +143,7 @@ namespace OnlineStore.DeviceLibrary
AIOMap.Add(ioIp, aioBox);
LogUtil.debug("开始连接" + logName + "，尝试重连3次");
for (int i = 1; i <= 3; i++)
for (int i = 1; i <= conCount; i++)
{
bool result = aioBox.Connect();
if (result)
......
source/DeviceLibrary/model/KTK_Store.cs
......@@ -252,7 +252,7 @@ namespace OnlineStore.DeviceLibrary
WarnMsg = msg;
if (String.IsNullOrEmpty(WarnMsg).Equals(false))
{
LogUtil.error(Name + WarnMsg);
LogUtil.error( WarnMsg);
}
}
public static string GetRunStr(LineStatus ls, LineRunStatus runs)
......
source/LoadCVSLibrary/storeConfig/CSVConfigReader.cs
......@@ -162,7 +162,7 @@ namespace OnlineStore.LoadCSVLibrary
}
public static DeviceConfig LoadConfig(DeviceConfig config)
{
LOGGER.Info("开始读取文件：" + config.ConfigFilePath);
LOGGER.Debug("开始读取文件：" + config.ConfigFilePath);
if (config == null || config.ConfigFilePath.Equals(""))
{
return null;
......
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