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Commit 98708ae0 由 LN
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分流横移2出和进仓05位置卡托盘修改。前阻挡问题修改。

1 个父辈 87825b3e
内嵌 并排
正在显示 5 个修改的文件 包含 115 行增加 和 22 行删除
source/DeviceLibrary/assemblyLine/FeedingEquip_InStore.cs
......@@ -205,16 +205,21 @@ namespace OnlineStore.DeviceLibrary
if (Config.SidesWayNum <= 0)
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_Stop2Down);
CheckLog("托盘检测：" + SecondMoveInfo.SLog + "阻挡1上升，等待FL_TrayCheck=1 ");
CheckLog("托盘检测：" + SecondMoveInfo.SLog + "阻挡1上升，等待FL_TrayCheck=1 ,最多等待30秒");
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.FL_TrayCheck, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(30000));
SecondMoveInfo.OneWaitCanEndStep = true;
}
else
{
TimeSpan span = DateTime.Now - SecondMoveInfo.LastSetpTime;
//去掉延迟
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_Stop2Down);
LogUtil.debug(Name + "托盘阻挡：" + SecondMoveInfo.SLog + "阻挡气缸上升，下降耗时（" + FormUtil.GetSpanStr(span) + "），等待SW_TrayCheck=1）");
LogUtil.debug(Name + "托盘阻挡：" + SecondMoveInfo.SLog + "阻挡气缸上升，下降耗时（" + FormUtil.GetSpanStr(span) + "），等待SW_TrayCheck=1），最多等待30秒");
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SW_TrayCheck, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(30000));
SecondMoveInfo.OneWaitCanEndStep = true;
}
}
//else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_01_FixtureCheck))
......@@ -232,6 +237,24 @@ namespace OnlineStore.DeviceLibrary
//}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_03_Stop2Down))
{
if (Config.SidesWayNum <= 0)
{
if (IOValue(IO_Type.FL_TrayCheck).Equals(IO_VALUE.LOW))
{
CheckLog("托盘检测： " + SecondMoveInfo.SLog + " 未等到信号 FL_TrayCheck=HIGH，结束处理");
SecondMoveInfo.EndMove();
return;
}
}
else
{
if (IOValue(IO_Type.SW_TrayCheck).Equals(IO_VALUE.LOW))
{
CheckLog("托盘检测： " + SecondMoveInfo.SLog + " 未等到信号 SW_TrayCheck=HIGH，结束处理");
SecondMoveInfo.EndMove();
return;
}
}
UpdateTrayNum();
//出料中，需要拦盘
if (CurrTrayIsNeed(currTrayNum, true))
......@@ -460,7 +483,7 @@ namespace OnlineStore.DeviceLibrary
{
if (SecondMoveInfo.IsTimeOut(15))
{
string msg= SecondMoveInfo.Name + "[" + SecondMoveInfo.MoveStep + "] 等待入库托盘超时 [" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
string msg = SecondMoveInfo.Name + "[" + SecondMoveInfo.MoveStep + "] 等待入库托盘超时 [" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
LogUtil.error(msg + "，暂时放托盘离开");
TrayMoveOk();
}
......
source/DeviceLibrary/assemblyLine/LineBean_Shunt.cs
......@@ -269,6 +269,7 @@ namespace OnlineStore.DeviceLibrary
{
if (Shunt_Updown2CanUp())
{
ClearTimeoutAlarm("等待分流横移可以上升");
if (CylinderIsOk(IO_Type.Shunt_TopCylinder_Down1, IO_Type.Shunt_TopCylinder_Up1) &&
CylinderIsOk(IO_Type.Shunt_TopCylinder_Down2, IO_Type.Shunt_TopCylinder_Up2))
{
......@@ -285,7 +286,7 @@ namespace OnlineStore.DeviceLibrary
}
else if (Shunt_MoveInfo.IsTimeOut(120))
{
MoveTimeoutAlarm(Shunt_MoveInfo, "等待分流横移2可以上升");
MoveTimeoutAlarm(Shunt_MoveInfo, "等待分流横移可以上升");
//WarnMsg = Shunt_MoveInfo.Name + "[" + Shunt_MoveInfo.MoveType + "][" + Shunt_MoveInfo.SLog + "]等待分流横移2可以上升[" + Math.Round(Shunt_MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
//LogUtil.error(WarnMsg, DeviceID * 1000 + 12);
//Alarm(LineAlarmType.IoSingleTimeOut);
......
source/DeviceLibrary/assemblyLine/LineBean_Shunt2.cs
......@@ -274,7 +274,7 @@ namespace OnlineStore.DeviceLibrary
else
{
MoveEquip moveEquip = LineManager.Line.GetMoveByDId(5);
if (moveEquip.IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.LOW))
if (!moveEquip.HasTray())
{
Shunt2_MoveInfo.NextMoveStep(LineMoveStep.Shunt04_Stop1Down);
LogUtil.info(Name + "[" + Shunt2TrayNum + "]" + "分流横移2： 不需要分流，直接放行，Shunt2_StopDown1_Front 下降1200 ");
......@@ -284,25 +284,33 @@ namespace OnlineStore.DeviceLibrary
{
Shunt2_MoveInfo.NextMoveStep(LineMoveStep.Shunt03_WaitStop1Down);
LogUtil.info(Name + "[" + Shunt2TrayNum + "]" + "分流横移2： 不需要分流，等待进仓5处无托盘后放行托盘 ");
IOMove(IO_Type.Shunt2_StopDown1_Front, IO_VALUE.HIGH, 500);
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
//IOMove(IO_Type.Shunt2_StopDown1_Front, IO_VALUE.HIGH, 500);
}
}
}
else if (Shunt2_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt03_WaitStop1Down))
{
MoveEquip moveEquip = LineManager.Line.GetMoveByDId(5);
if (moveEquip.IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.LOW))
if (!moveEquip.HasTray())
{
ClearTimeoutAlarm("等待进仓5处无托盘");
Shunt2_MoveInfo.NextMoveStep(LineMoveStep.Shunt04_Stop1Down);
LogUtil.info(Name + "[" + Shunt2TrayNum + "]" + "分流横移2： 不需要分流，放行托盘，Shunt2_StopDown1_Front 下降1200 ");
IOMove(IO_Type.Shunt2_StopDown1_Front, IO_VALUE.HIGH, 1200);
}
else
else if (Shunt2_MoveInfo.IsTimeOut(120))
{
Shunt2_MoveInfo.NextMoveStep(LineMoveStep.Shunt03_WaitStop1Down);
LogUtil.info(Name + "[" + Shunt2TrayNum + "]" + "分流横移2： 不需要分流，等待进仓5处无托盘后放行托盘 ");
IOMove(IO_Type.Shunt2_StopDown1_Front, IO_VALUE.HIGH, 500);
MoveTimeoutAlarm(Shunt2_MoveInfo, "等待进仓5处无托盘");
}
//else
//{
// Shunt2_MoveInfo.NextMoveStep(LineMoveStep.Shunt03_WaitStop1Down);
// LogUtil.info(Name + "[" + Shunt2TrayNum + "]" + "分流横移2： 不需要分流，等待进仓5处无托盘后放行托盘 ");
// Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
// //IOMove(IO_Type.Shunt2_StopDown1_Front, IO_VALUE.HIGH, 500);
//}
}
else if (Shunt2_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt04_Stop1Down))
{
......@@ -321,6 +329,7 @@ namespace OnlineStore.DeviceLibrary
{
if (Shunt2_Updown2CanUp())
{
ClearTimeoutAlarm("等待分流横移2可以上升");
if (CylinderIsOk(IO_Type.Shunt2_TopCylinder_Down1, IO_Type.Shunt2_TopCylinder_Up1) &&
CylinderIsOk(IO_Type.Shunt2_TopCylinder_Down2, IO_Type.Shunt2_TopCylinder_Up2))
{
......
source/DeviceLibrary/assemblyLine/MoveEquip_Partial.cs
......@@ -862,6 +862,7 @@ namespace OnlineStore.DeviceLibrary
SecondMoveInfo.OneWaitCanEndStep = true;
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check1, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check2, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(30000));
}
}
else
......@@ -903,17 +904,17 @@ namespace OnlineStore.DeviceLibrary
#region 托盘检测
if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_00_Stop1Down))
{
if(IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.HIGH))
if (IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.HIGH))
{
MIO_02_FixtureCheck();
}
else
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_01_StopDownWait);
CheckLog("托盘阻挡" + SecondMoveInfo.SLog + " 前阻挡检测消失后再等待300ms上升阻挡");
CheckLog("托盘阻挡" + SecondMoveInfo.SLog + " 前阻挡检测消失后再等待300ms上升阻挡,最多等待5秒");
SecondMoveInfo.OneWaitCanEndStep = true;
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check1, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(5000));
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_01_StopDownWait))
......@@ -922,11 +923,20 @@ namespace OnlineStore.DeviceLibrary
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_02_FixtureCheck))
{
if (IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.HIGH))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_Stop2Down);
CheckLog("托盘阻挡" + SecondMoveInfo.SLog + " 再次等待托盘信号");
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check2, IO_VALUE.HIGH));
}
else
{
//未检测到信号或阻挡下降失败，结束处理
LogInfo(SecondMoveInfo.SLog + "未等到信号 StopCylinder_Check2=HIGH，结束处理 ");
SecondMoveInfo.EndMove();
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_03_Stop2Down))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_04_Wait);
......@@ -1088,14 +1098,15 @@ namespace OnlineStore.DeviceLibrary
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_11_CodeRember);
SecondMoveInfo.EndStepWait();
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_08_WaitInStore) )
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_08_WaitInStore))
{
if (MoveInfo.MoveType.Equals(LineMoveType.None))
{
StartInStoreMove(SecondMoveInfo.MoveParam);
CheckLog("托盘放行" + SecondMoveInfo.SLog + " ，等待移栽完成后放开阻挡）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_09_WaitLetFixtureGo);
}else if (SecondMoveInfo.IsTimeOut(30))
}
else if (SecondMoveInfo.IsTimeOut(30))
{
string msg = SecondMoveInfo.Name + "[" + SecondMoveInfo.MoveStep + "] 等待开始入库超时 [" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
LogUtil.error(msg + "，暂时放托盘离开");
......@@ -1146,6 +1157,8 @@ namespace OnlineStore.DeviceLibrary
}
private void MIO_02_FixtureCheck()
{
if (IOValue(IO_Type.StopCylinder_Check1).Equals(IO_VALUE.LOW) || IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.HIGH))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_02_FixtureCheck);
CheckLog("托盘阻挡" + SecondMoveInfo.SLog + " 阻挡气缸1-1上升，等待 阻挡2托盘检测=1）");
......@@ -1153,9 +1166,19 @@ namespace OnlineStore.DeviceLibrary
{
SecondMoveInfo.TimeOutSeconds = 20;
}
SecondMoveInfo.OneWaitCanEndStep = true;
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check2, IO_VALUE.HIGH));
//最多等待30秒
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(30000));
}
else
{
//未检测到信号或阻挡下降失败，结束处理
LogInfo(SecondMoveInfo.SLog + "未等到信号 StopCylinder_Check1=LOW，或 StopCylinder_Check2=HIGH，结束处理 ");
SecondMoveInfo.EndMove();
}
}
private void MO_16_Stop2Down()
{
......@@ -1184,7 +1207,7 @@ namespace OnlineStore.DeviceLibrary
{
if (DeviceID.Equals(5))
{
if (SecondMoveInfo.MoveType.Equals(LineMoveType.CheckFixture) && SecondMoveInfo.MoveStep <= LineMoveStep.MIO_04_Wait)
if (SecondMoveInfo.MoveType.Equals(LineMoveType.CheckFixture) && SecondMoveInfo.MoveStep < LineMoveStep.MIO_03_Stop2Down)
{
UpdateTrayNum();
LogUtil.info(Name + " EndProcessTray ,结束当前托盘[" + currTrayNum + "]处理【" + SecondMoveInfo.MoveType + "】【" + SecondMoveInfo.MoveStep + "】 ");
......@@ -1192,6 +1215,24 @@ namespace OnlineStore.DeviceLibrary
}
}
}
//判断移栽是否正在处理托盘
internal bool HasTray()
{
if (CylinderIsOk(IO_Type.TopCylinder_Down, IO_Type.TopCylinder_UP))
{
return true;
}
if (SecondMoveInfo.MoveType.Equals(LineMoveType.CheckFixture) && SecondMoveInfo.MoveStep >= LineMoveStep.MIO_03_Stop2Down)
{
return true;
}
if (IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.HIGH))
{
return true;
}
return false;
}
#endregion
}
......
source/DeviceLibrary/assemblyLine/ProvidingEquip_Partial.cs
......@@ -81,6 +81,7 @@ namespace OnlineStore.DeviceLibrary
SecondMoveInfo.OneWaitCanEndStep = true;
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check1, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check2, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(30000));
}
}
else
......@@ -310,19 +311,37 @@ namespace OnlineStore.DeviceLibrary
#region 托盘检测
if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_00_Stop1Down))
{
if (IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.HIGH) || IOValue(IO_Type.StopCylinder_Check1).Equals(IO_VALUE.LOW))
{
TimeSpan span = DateTime.Now - SecondMoveInfo.LastSetpTime;
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_04_Wait);
LogUtil.debug(Name + "托盘阻挡" + SecondMoveInfo.SLog + " 阻挡气缸上升，下降耗时（" + FormUtil.GetSpanStr(span) + "），等待 阻挡2托盘检测=1）");
LogUtil.debug(Name + "托盘阻挡" + SecondMoveInfo.SLog + " 阻挡气缸上升，下降耗时（" + FormUtil.GetSpanStr(span) + "），等待 阻挡2托盘检测=1），最多等待30秒");
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check2, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(30000));
SecondMoveInfo.OneWaitCanEndStep = true;
}
else
{
CheckLog("托盘阻挡" + SecondMoveInfo.SLog + " ,等待StopCylinder_Check=HIGH 或 StopCylinder_Check1=LOW失败，结束处理");
SecondMoveInfo.EndMove();
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_03_Stop2Down))
{
CheckLog("托盘阻挡" + SecondMoveInfo.SLog + " ,等待编码信号稳定StopCylinder_Check2=1");
CheckLog("托盘阻挡" + SecondMoveInfo.SLog + " ,等待编码信号稳定StopCylinder_Check2=1，最多等待30秒");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_04_Wait);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check2, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(30000));
SecondMoveInfo.OneWaitCanEndStep = true;
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_04_Wait))
{
if (IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.LOW))
{
CheckLog("托盘阻挡" + SecondMoveInfo.SLog + " ,等待 StopCylinder_Check=HIGH 失败，结束处理");
SecondMoveInfo.EndMove();
return;
}
UpdateTrayNum();
if (Config.SidesWayNum.Equals(4))
{
......@@ -365,7 +384,7 @@ namespace OnlineStore.DeviceLibrary
if (this.Config.SidesWayNum.Equals(4) && TrayDisableManager.ProcessTray && TrayDisableManager.DisableTray(currTrayNum))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_10_WaitProDisableTray);
LogInfo(Name + "拦截禁用托盘【"+currTrayNum+"】，等待托盘启用后再放行");
LogInfo(Name + "拦截禁用托盘【" + currTrayNum + "】，等待托盘启用后再放行");
}
else
......@@ -421,7 +440,7 @@ namespace OnlineStore.DeviceLibrary
ClearTimeoutAlarm(TrayDisableManager.ProWarnMsg);
MO_14_TopDown();
}
else if(SecondMoveInfo.IsTimeOut(30))
else if (SecondMoveInfo.IsTimeOut(30))
{
MoveTimeoutAlarm(SecondMoveInfo, "等待处理并启用托盘超时");
//WarnMsg = Name + TrayDisableManager.ProWarnMsg+ "[" + currTrayNum + "], 请处理并启用托盘，已超时[" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
......
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