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Commit 4c471de1 由 LN
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皮带线3优化

1 个父辈 915db7af
内嵌 并排
正在显示 5 个修改的文件 包含 113 行增加 和 123 行删除
source/DeviceLibrary/assemblyLine/DischargeLine.cs
......@@ -276,15 +276,8 @@ namespace OnlineStore.DeviceLibrary
else
{
//皮带线3出口有料,分盘定位装置无料
if (Line3TurnIsStop() && IOValue(IO_Type.ExitTray_Check3).Equals(IO_VALUE.HIGH) && IOValue(IO_Type.SeparateDevice_Check).Equals(IO_VALUE.LOW))
if (Line3TurnIsStop() && IOValue(IO_Type.SeparateDevice_Check).Equals(IO_VALUE.LOW) && StationInfo_NG.TrayValue.Equals(IO_VALUE.HIGH))
{
//开始扫码然后送出料盘
//1.扫码，
//2.从服务器获取尺寸
//3.顶升或下降定位气缸
//皮带线3转动，分料皮带转动，
//等待料盘到达工位。
StartOutStoreMove(new InOutParam());
}
}
......@@ -376,16 +369,14 @@ namespace OnlineStore.DeviceLibrary
TrayLine2.Line3CanRun &&
ngNoTray &&
Line3HasTray()
&& (IsNewType.Equals(false) || IsInScanCode.Equals(false))
&& (IsInScanCode.Equals(false))
)
{
//判断皮带三还有料盘，需要转动一个工位
UpdateLastP();
LogUtil.debug(hengyiName + "空闲，且流水线还有料盘，转动一个工位");
Line3Turn.StartLineRun(IO_Type.DLine_Run3, IO_Type.Location_Check3, Line3EndProcess);
}
}
}
private void UpdateLastP()
{
......@@ -447,39 +438,44 @@ namespace OnlineStore.DeviceLibrary
private void NewTypeScan(bool isfirst = false)
{
if (IsNewType)
// if (IsNewType)
{
IsInScanCode = true;
LastCode = "";
//LastCodeList = new List<string>();
if (isfirst)
{
StationInfo_NG = new StationTrayInfo(IO_VALUE.HIGH);
}
else
{
StationInfo_NG = new StationTrayInfo(StationInfo_Scan.TrayValue, StationInfo_Scan.CodeStr);
}
if (IOValue(IO_Type.ExitTray_Check3).Equals(IO_VALUE.LOW))
{
StationInfo_Scan = new StationTrayInfo(IO_VALUE.LOW);
IsInScanCode = false;
}
else
string LastCode = "";
//LastCodeList = new List<string
Task.Factory.StartNew(delegate
{
Task.Factory.StartNew(delegate
if (isfirst)
{
StationInfo_NG = new StationTrayInfo(IO_VALUE.HIGH);
}
else
{
StationInfo_NG = new StationTrayInfo(StationInfo_Scan.TrayValue, StationInfo_Scan.CodeStr);
}
Thread.Sleep(300);
if (IOValue(IO_Type.ExitTray_Check3).Equals(IO_VALUE.LOW))
{
StationInfo_Scan = new StationTrayInfo(IO_VALUE.LOW);
if (DeviceID.Equals(301))
{
StationInfo_NG = new StationTrayInfo(StationInfo_Scan.TrayValue, StationInfo_Scan.CodeStr);
}
IsInScanCode = false;
}
else
{
try
{
LogUtil.info(hengyiName + "扫码工位：200ms后开始扫码，IsInScanCode=" + IsInScanCode);
Thread.Sleep(200);
List<string> LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
LogUtil.info(hengyiName + "扫码工位：开始扫码，IsInScanCode=" + IsInScanCode);
List<string> LastCodeList = CodeManager.CameraScan(Config.GetCameraList(), Name);
if (LastCodeList.Count <= 0)
{
LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
LastCodeList = CodeManager.CameraScan(Config.GetCameraList(), Name);
}
LastCode = SServerManager.ProcessCodeList(LastCodeList);
// Thread.Sleep(5000);
// Thread.Sleep(5000);
}
catch (Exception ex)
{
......@@ -488,13 +484,17 @@ namespace OnlineStore.DeviceLibrary
finally
{
StationInfo_Scan = new StationTrayInfo(IO_VALUE.HIGH, LastCode);
if (DeviceID.Equals(301))
{
StationInfo_NG = new StationTrayInfo(StationInfo_Scan.TrayValue, StationInfo_Scan.CodeStr);
}
IsInScanCode = false;
LogUtil.info(hengyiName + " 扫码工位 : 扫码结束 ，" + StationInfo_Scan.ToStr + " IsInScanCode = " + IsInScanCode);
}
});
}
}
});
}
}
protected override void IOTimeOutProcess()
......@@ -546,7 +546,7 @@ namespace OnlineStore.DeviceLibrary
}
else
{
msg += "Move：" + MoveInfo.MoveType + " " + MoveInfo.MoveStep + " " + LastWidth + "=" + LastCode + "\n";
msg += "Move：" + MoveInfo.MoveType + " " + MoveInfo.MoveStep + " " + LastWidth + "=" + StationInfo_Move.CodeStr + "\n";
}
msg += "扫码工位：" + StationInfo_Scan.ToStr + "\n";
msg += "NG 工位：" + StationInfo_NG.ToStr + "\n";
......
source/DeviceLibrary/assemblyLine/DischargeLine_Partial.cs
......@@ -12,18 +12,18 @@ namespace OnlineStore.DeviceLibrary
partial class DischargeLine
{
// private List<string> LastCodeList = new List<string>();
private string LastCode = "";
// private string LastCode = "";
private int LastWidth = 0;
private int scanCodeCount = 0;
// private int scanCodeCount = 0;
protected override bool CheckWaitResult(LineMoveInfo moveInfo, WaitResultInfo wait)
{
if (wait.WaitType.Equals(WaitEnum.W301_DLineScanCode))
{
if (String.IsNullOrEmpty(LastCode).Equals(false))
{
return true;
}
//if (String.IsNullOrEmpty(LastCode).Equals(false))
//{
// return true;
//}
}
return false;
}
......@@ -54,17 +54,18 @@ namespace OnlineStore.DeviceLibrary
{
if (runStatus.Equals(LineRunStatus.Runing))
{
StationInfo_Move = new StationTrayInfo(StationInfo_NG.TrayValue, StationInfo_NG.CodeStr);
runStatus = LineRunStatus.Busy;
MoveInfo.MoveParam = param;
MoveInfo.NewMove(LineMoveType.OutStore);
LogUtil.info(hengyiName + "出口有料，NG气缸后退，等待1000后扫码");
MoveInfo.NextMoveStep(LineMoveStep.DO_01_WaitTime);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
LogUtil.info(hengyiName + "出口有料，NG气缸后退，等待100后获取盘尺寸");
MoveInfo.NextMoveStep(LineMoveStep.DO_02_ScanCode);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(100));
ScanNgBack(MoveInfo);
//LastCodeList = new List<string>();
LastCode = "";
// LastCode = StationInfo_Move.CodeStr;
LastWidth = 0;
scanCodeCount = 0;
// scanCodeCount = 0;
return true;
}
else
......@@ -73,42 +74,42 @@ namespace OnlineStore.DeviceLibrary
return false;
}
}
private void ScanCode()
{
MoveInfo.NextMoveStep(LineMoveStep.DO_02_ScanCode);
List<string> cameraList = Config.GetCameraList();
if (cameraList.Count > 0)
{
scanCodeCount++;
LogUtil.info(hengyiName + "出口有料，开始第【" + scanCodeCount + "】次扫码，皮带线停止转动");
MoveInfo.OneWaitCanEndStep = true;
MoveInfo.WaitList.Add(WaitResultInfo.WaitDLineScanCode());
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(6000));
try
{
Task<List<string>> scanTask = Task.Factory.StartNew(delegate
{
//private void ScanCode()
//{
// MoveInfo.NextMoveStep(LineMoveStep.DO_02_ScanCode);
// List<string> cameraList = Config.GetCameraList();
// if (cameraList.Count > 0)
// {
// scanCodeCount++;
// LogUtil.info(hengyiName + "出口有料，开始第【" + scanCodeCount + "】次扫码，皮带线停止转动");
// MoveInfo.OneWaitCanEndStep = true;
// MoveInfo.WaitList.Add(WaitResultInfo.WaitDLineScanCode());
// MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(6000));
// try
// {
// Task<List<string>> scanTask = Task.Factory.StartNew(delegate
// {
List<string> LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
if (LastCodeList.Count <= 0)
{
LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
}
LastCode = SServerManager.ProcessCodeList(LastCodeList);
return LastCodeList;
});
}
catch (Exception ex)
{
LogUtil.error("FI_13_ScanCode扫码出错：", ex);
}
}
else
{
LogUtil.info(hengyiName + "出口有料，未取到相机名称，不扫码，等待1000后继续");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(6000));
}
}
// List<string> LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
// if (LastCodeList.Count <= 0)
// {
// LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
// }
// LastCode = SServerManager.ProcessCodeList(LastCodeList);
// return LastCodeList;
// });
// }
// catch (Exception ex)
// {
// LogUtil.error("FI_13_ScanCode扫码出错：", ex);
// }
// }
// else
// {
// LogUtil.info(hengyiName + "出口有料，未取到相机名称，不扫码，等待1000后继续");
// MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(6000));
// }
//}
private void WaitSeparateCheck()
{
......@@ -126,7 +127,7 @@ namespace OnlineStore.DeviceLibrary
&& Line3TurnIsStop()
&& Line3Turn.CanStart()
&& ScanNgIsBack()
&& (IsNewType.Equals(false) || IsInScanCode.Equals(false))
&& ( IsInScanCode.Equals(false))
)
{
return true;
......@@ -149,32 +150,22 @@ namespace OnlineStore.DeviceLibrary
}
#region 原有方式的横移料盘处理
if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_01_WaitTime))
{
ScanCode();
}
//if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_01_WaitTime))
//{
// ScanCode();
//}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_02_ScanCode))
{
MoveInfo.NextMoveStep(LineMoveStep.DO_03_GetTraySize);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
//如果未扫到条码，重新扫码3次
//if (scanCodeCount < 3 && LastCode.Equals("") && Config.GetCameraList().Count > 0)
//{
// ScanCode();
//}
//else
//{
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
LastWidth = 0;
int robotIndex = 1;
if (DeviceID.Equals(301))
{
robotIndex = 2;
}
string result = SServerManager.GetTraySize(Name, robotIndex, LastCode, out LastWidth);
LogUtil.info(hengyiName + "出口有料，二维码[" + LastCode + "] 获取料盘尺寸【" + LastWidth + "】【" + result + "】");
//}
// MoveInfo.EndMove();
string result = SServerManager.GetTraySize(Name, robotIndex, StationInfo_Move.CodeStr, out LastWidth);
LogUtil.info(hengyiName + "出口有料，二维码[" + StationInfo_Move.CodeStr + "] 获取料盘尺寸【" + LastWidth + "】【" + result + "】");
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_03_GetTraySize))
{
......
source/DeviceLibrary/assemblyLine/EquipBase.cs
......@@ -72,7 +72,10 @@ namespace OnlineStore.DeviceLibrary
StopMove();
}
}
public virtual void CheckAlarmProcess(LineMoveInfo moveInfo,LineAlarmType alarmType)
{
}
public bool MoveStop = false;
/// <summary>
/// 运动处理
......@@ -88,22 +91,6 @@ namespace OnlineStore.DeviceLibrary
{
CheckFixtureProcess();
}
//switch (MoveInfo.MoveType)
//{
// case LineMoveType.InStore:
// InStoreProcess();
// break;
// case LineMoveType.OutStore:
// OutStoreProcess();
// break;
// case LineMoveType.ReturnHome:
// ResetProcess();
// break;
// case LineMoveType.Reset:
// ResetProcess();
// break;
// default: break;
//}
if (MoveInfo.MoveType.Equals(LineMoveType.InStore) || this.SecondMoveInfo.MoveType.Equals(LineMoveType.InStore))
{
InStoreProcess();
......@@ -422,6 +409,7 @@ namespace OnlineStore.DeviceLibrary
WarnMsg = Name + msg;
Alarm(LineAlarmType.AxisMoveError);
CheckAlarmProcess(moveInfo, LineAlarmType.AxisMoveError);
LogUtil.error(WarnMsg, DeviceID + 18);
break;
}
......@@ -454,12 +442,13 @@ namespace OnlineStore.DeviceLibrary
ConfigIO io = baseConfig.getWaitIO(wait.IoType);
WarnMsg = moveInfo.Name + "[" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "] 等待" + NotOkMsg + " 超时";
Alarm(LineAlarmType.IoSingleTimeOut);
CheckAlarmProcess(moveInfo, LineAlarmType.IoSingleTimeOut);
LogUtil.error(MoveInfo.Name + WarnMsg, DeviceID + 13);
}
else if (rwSpan.TotalSeconds > 5 && span.TotalSeconds > 6 && span.TotalSeconds < LineManager.Config.IOSingle_TimerOut * 2)
{
preRWTime = DateTime.Now;
string msg = moveInfo.Name + " [" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "] " + NotOkMsg + "已等待 " + Math.Abs(span.TotalSeconds) + "秒，重写DO：";
string msg = moveInfo.Name + " [" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "] " + NotOkMsg + "已等待 " + Math.Round(span.TotalSeconds,1) + "秒，重写DO：";
bool isLog = false;
foreach (WaitResultInfo ww in list)
{
......@@ -536,6 +525,7 @@ namespace OnlineStore.DeviceLibrary
}
LogUtil.error(WarnMsg, DeviceID + 15, second);
Alarm(LineAlarmType.IoSingleTimeOut);
CheckAlarmProcess(moveInfo, LineAlarmType.IoSingleTimeOut);
}
}
catch (Exception ex)
......
source/DeviceLibrary/assemblyLine/FeedingEquip_InStore.cs
......@@ -45,7 +45,15 @@ namespace OnlineStore.DeviceLibrary
}
return false;
}
public override void CheckAlarmProcess(LineMoveInfo moveInfo, LineAlarmType alarmType)
{
if (moveInfo.MoveType.Equals(LineMoveStep.FI_18_WaitNoLocationCheck)&&alarmType.Equals(LineAlarmType.IoSingleTimeOut))
{
string code = CodeManager.ProcessCode(LastCodeList);
LogUtil.error(moveInfo.Name + " [" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "]等待SL_AxisLocationCheck=LOW超时，清空当前料盘条码："+code);
LastCodeList = new List<string>();
}
}
public event TrayProcessEnd TrayPEndEvent;
#region 托盘检测
private InOutParam CheckParam = new InOutParam();
......@@ -676,7 +684,7 @@ namespace OnlineStore.DeviceLibrary
}
#endregion
#region 检测到托盘，扫码，取料并放入托盘
#region 检测到托盘，扫码，取料并放入托盘
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_10_AxisUpMove))
{
CheckHasTray();
......@@ -1127,7 +1135,8 @@ namespace OnlineStore.DeviceLibrary
}
}
if (LastHeight <= 8) { LastHeight = 8; }
string msg = Name + " 计算盘高：上升前 [" + StartMovePosition + "]实时[ " + EndMovePosition + "]差值[" + (EndMovePosition - StartMovePosition) + "]系数[" + AxisChangeValue + "] 计算后"+buchongStr+"[" + height + "]" + ",归类为【" + LastHeight + "mm】";
string code = CodeManager.ProcessCode(LastCodeList);
string msg = Name + " 计算盘高：上升前 [" + StartMovePosition + "]实时[ " + EndMovePosition + "]差值[" + (EndMovePosition - StartMovePosition) + "]系数[" + AxisChangeValue + "] 计算后"+buchongStr+"[" + height + "]" + ",归类为【" + LastHeight + "mm】条码【"+code+"】";
LogUtil.info(msg);
return LastHeight;
}
......
source/DeviceLibrary/assemblyLine/LineBean_Partial.cs
......@@ -113,7 +113,7 @@ namespace OnlineStore.DeviceLibrary
else if (rwSpan.TotalSeconds > 5 && span.TotalSeconds > 6 && span.TotalSeconds < LineManager.Config.IOSingle_TimerOut * 2)
{
preRWTime = DateTime.Now;
string msg = checkWaitInfo.Name + " " + NotOkMsg + "已等待 " + Math.Abs(span.TotalSeconds) + "秒，重写DO：";
string msg = checkWaitInfo.Name + " " + NotOkMsg + "已等待 " + Math.Round(span.TotalSeconds,1) + "秒，重写DO：";
bool isLog = false;
foreach (WaitResultInfo ww in list)
{
......
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