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Commit 4908c7bb 由 LN
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出料皮带线NG优化

1 个父辈 fda20f11
内嵌 并排
正在显示 4 个修改的文件 包含 66 行增加 和 125 行删除
source/DeviceLibrary/assemblyLine/DischargeLine.cs
...@@ -40,10 +40,10 @@ namespace OnlineStore.DeviceLibrary ...@@ -40,10 +40,10 @@ namespace OnlineStore.DeviceLibrary
Name = (" " + "_皮带线_" + (DeviceID.Equals(301) ? "123" : "456") + " ").ToUpper(); Name = (" " + "_皮带线_" + (DeviceID.Equals(301) ? "123" : "456") + " ").ToUpper();
Init(); Init();
UseAxis = false; UseAxis = false;
MoveInfo = new LineMoveInfo(DeviceID, "[" + Name + "-Move]");
SecondMoveInfo = new LineMoveInfo(DeviceID, "[" + Name + "-SMove]");
int id = DeviceID % 100; int id = DeviceID % 100;
hengyiName = "皮带线_" + ((id - 1) * 3 + 3) + " "; hengyiName = "皮带线_" + ((id - 1) * 3 + 3) + " ";
MoveInfo = new LineMoveInfo(DeviceID, "[" + hengyiName + "-Move]");
SecondMoveInfo = new LineMoveInfo(DeviceID, "[" + hengyiName + "-SMove]");
if (id.Equals(1)) if (id.Equals(1))
{ {
TrayLine1 = new OutTrayLineBean("皮带线" + "_" + ((id - 1) * 3 + 1) + " ", IO_Type.EntryLocation_Check1, IO_Type.ExitLocation_Check1, IO_Type.ExitTray_Check1, IO_Type.DLine_Run1, IO_Type.EntryTray_Check3, this.DeviceID); TrayLine1 = new OutTrayLineBean("皮带线" + "_" + ((id - 1) * 3 + 1) + " ", IO_Type.EntryLocation_Check1, IO_Type.ExitLocation_Check1, IO_Type.ExitTray_Check1, IO_Type.DLine_Run1, IO_Type.EntryTray_Check3, this.DeviceID);
...@@ -472,6 +472,12 @@ namespace OnlineStore.DeviceLibrary ...@@ -472,6 +472,12 @@ namespace OnlineStore.DeviceLibrary
List<string> LastCodeList = CodeManager.CameraScan(Config.GetCameraList(), Name); List<string> LastCodeList = CodeManager.CameraScan(Config.GetCameraList(), Name);
if (LastCodeList.Count <= 0) if (LastCodeList.Count <= 0)
{ {
Thread.Sleep(300);
LastCodeList = CodeManager.CameraScan(Config.GetCameraList(), Name);
}
if (LastCodeList.Count <= 0)
{
Thread.Sleep(300);
LastCodeList = CodeManager.CameraScan(Config.GetCameraList(), Name); LastCodeList = CodeManager.CameraScan(Config.GetCameraList(), Name);
} }
LastCode = SServerManager.ProcessCodeList(LastCodeList); LastCode = SServerManager.ProcessCodeList(LastCodeList);
......
source/DeviceLibrary/assemblyLine/DischargeLine_Partial.cs
...@@ -10,11 +10,8 @@ using System.Threading.Tasks; ...@@ -10,11 +10,8 @@ using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary namespace OnlineStore.DeviceLibrary
{ {
partial class DischargeLine partial class DischargeLine
{ {
// private List<string> LastCodeList = new List<string>(); private int LastWidth = 0;
// private string LastCode = "";
private int LastWidth = 0;
// private int scanCodeCount = 0;
protected override bool CheckWaitResult(LineMoveInfo moveInfo, WaitResultInfo wait) protected override bool CheckWaitResult(LineMoveInfo moveInfo, WaitResultInfo wait)
{ {
...@@ -73,54 +70,7 @@ namespace OnlineStore.DeviceLibrary ...@@ -73,54 +70,7 @@ namespace OnlineStore.DeviceLibrary
LogUtil.error(Name + " 启动出料失败，当前 storeStatus=" + runStatus); LogUtil.error(Name + " 启动出料失败，当前 storeStatus=" + runStatus);
return false; return false;
} }
} }
//private void ScanCode()
//{
// MoveInfo.NextMoveStep(LineMoveStep.DO_02_ScanCode);
// List<string> cameraList = Config.GetCameraList();
// if (cameraList.Count > 0)
// {
// scanCodeCount++;
// LogUtil.info(hengyiName + "出口有料，开始第【" + scanCodeCount + "】次扫码，皮带线停止转动");
// MoveInfo.OneWaitCanEndStep = true;
// MoveInfo.WaitList.Add(WaitResultInfo.WaitDLineScanCode());
// MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(6000));
// try
// {
// Task<List<string>> scanTask = Task.Factory.StartNew(delegate
// {
// List<string> LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
// if (LastCodeList.Count <= 0)
// {
// LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
// }
// LastCode = SServerManager.ProcessCodeList(LastCodeList);
// return LastCodeList;
// });
// }
// catch (Exception ex)
// {
// LogUtil.error("FI_13_ScanCode扫码出错：", ex);
// }
// }
// else
// {
// LogUtil.info(hengyiName + "出口有料，未取到相机名称，不扫码，等待1000后继续");
// MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(6000));
// }
//}
private void WaitSeparateCheck()
{
MoveInfo.NextMoveStep(LineMoveStep.DO_07_SeparateCheck);
// Line3LastTrayP++;
LogUtil.info(hengyiName + "出口有料，等待料盘到达分盘装置位置，最多等待60000");
MoveInfo.OneWaitCanEndStep = true;
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(60000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SeparateDevice_Check, IO_VALUE.HIGH));
}
private bool TrayProcessCanStartLine() private bool TrayProcessCanStartLine()
{ {
if (TrayLine2.Line3CanRun && TrayLine1.Line3CanRun if (TrayLine2.Line3CanRun && TrayLine1.Line3CanRun
...@@ -154,7 +104,7 @@ namespace OnlineStore.DeviceLibrary ...@@ -154,7 +104,7 @@ namespace OnlineStore.DeviceLibrary
//{ //{
// ScanCode(); // ScanCode();
//} //}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_02_ScanCode)) if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_02_ScanCode))
{ {
MoveInfo.NextMoveStep(LineMoveStep.DO_03_GetTraySize); MoveInfo.NextMoveStep(LineMoveStep.DO_03_GetTraySize);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000)); MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
...@@ -181,22 +131,10 @@ namespace OnlineStore.DeviceLibrary ...@@ -181,22 +131,10 @@ namespace OnlineStore.DeviceLibrary
CylinderMove(MoveInfo, IO_Type.SeparateDevice_Up, IO_Type.SeparateDevice_Down); CylinderMove(MoveInfo, IO_Type.SeparateDevice_Up, IO_Type.SeparateDevice_Down);
} }
else else
{ {
//NG料
if (DeviceID.Equals(301))
{
MoveInfo.NextMoveStep(LineMoveStep.DO_10_StopSeparateLine); MoveInfo.NextMoveStep(LineMoveStep.DO_10_StopSeparateLine);
LogUtil.info(hengyiName + "扫码NG料， 先转动NG料到扫码后一个工位，需要停止接驳台皮带线"); LogUtil.info(hengyiName + "扫码NG料， 先转动NG料到扫码后一个工位，需要停止接驳台皮带线");
SeparateStopRun(MoveInfo); SeparateStopRun(MoveInfo);
}
else if (TrayProcessCanStartLine())
{
MoveInfo.NextMoveStep(LineMoveStep.DO_11_NGToNextStation);
LogUtil.info(hengyiName + "扫码NG料， 先转动NG料到扫码后一个工位");
Line3Turn.StartLineRun(IO_Type.DLine_Run3, IO_Type.Location_Check3, Line3EndProcess);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Location_Check3, IO_VALUE.HIGH));
}
} }
}else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_10_StopSeparateLine)) }else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_10_StopSeparateLine))
...@@ -208,6 +146,11 @@ namespace OnlineStore.DeviceLibrary ...@@ -208,6 +146,11 @@ namespace OnlineStore.DeviceLibrary
Line3Turn.StartLineRun(IO_Type.DLine_Run3, IO_Type.Location_Check3, Line3EndProcess); Line3Turn.StartLineRun(IO_Type.DLine_Run3, IO_Type.Location_Check3, Line3EndProcess);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000)); MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Location_Check3, IO_VALUE.HIGH)); MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Location_Check3, IO_VALUE.HIGH));
Task.Factory.StartNew(delegate {
Thread.Sleep(1000);
SeparateBackRun(null);
});
} }
} }
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_04_SUpDownMove)) else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_04_SUpDownMove))
...@@ -225,30 +168,15 @@ namespace OnlineStore.DeviceLibrary ...@@ -225,30 +168,15 @@ namespace OnlineStore.DeviceLibrary
} }
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_05_LineRun1)) else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_05_LineRun1))
{ {
if (DeviceID.Equals(301)) MoveInfo.NextMoveStep(LineMoveStep.DO_07_SeparateCheck);
{ // Line3LastTrayP++;
//如果是301可以直接结束 LogUtil.info(hengyiName + "出口有料，等待料盘到达分盘装置位置，最多等待60000");
WaitSeparateCheck(); MoveInfo.TimeOutSeconds = 40;
} MoveInfo.OneWaitCanEndStep = true;
else MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(60000));
{ MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SeparateDevice_Check, IO_VALUE.HIGH));
//302需要再转一个工位
if (TrayProcessCanStartLine()) }
{
MoveInfo.NextMoveStep(LineMoveStep.DO_06_LineRun2);
LogUtil.info(hengyiName + "出口有料，转动皮带线到扫码后二个工位，同时转动分盘装置");
IOMove(IO_Type.SeparateDevice_Run, IO_VALUE.HIGH);
Line3Turn.StartLineRun(IO_Type.DLine_Run3, IO_Type.Location_Check3, Line3EndProcess);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Location_Check3, IO_VALUE.HIGH));
}
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_06_LineRun2))
{
WaitSeparateCheck();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_07_SeparateCheck)) else if (MoveInfo.MoveStep.Equals(LineMoveStep.DO_07_SeparateCheck))
{ {
MoveInfo.NextMoveStep(LineMoveStep.DO_08_CRun); MoveInfo.NextMoveStep(LineMoveStep.DO_08_CRun);
...@@ -396,6 +324,7 @@ namespace OnlineStore.DeviceLibrary ...@@ -396,6 +324,7 @@ namespace OnlineStore.DeviceLibrary
MoveInfo.NextMoveStep(LineMoveStep.DON_07_SeparateCheck); MoveInfo.NextMoveStep(LineMoveStep.DON_07_SeparateCheck);
// Line3LastTrayP++; // Line3LastTrayP++;
LogUtil.info(hengyiName + MoveInfo.SLog + "送料，等待料盘到达接驳台，最多等待60000"); LogUtil.info(hengyiName + MoveInfo.SLog + "送料，等待料盘到达接驳台，最多等待60000");
MoveInfo.TimeOutSeconds = 40;
MoveInfo.OneWaitCanEndStep = true; MoveInfo.OneWaitCanEndStep = true;
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(60000)); MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(60000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SeparateDevice_Check, IO_VALUE.HIGH)); MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SeparateDevice_Check, IO_VALUE.HIGH));
......
source/DeviceLibrary/assemblyLine/EquipBase.cs
...@@ -437,18 +437,22 @@ namespace OnlineStore.DeviceLibrary ...@@ -437,18 +437,22 @@ namespace OnlineStore.DeviceLibrary
TimeSpan rwSpan = DateTime.Now - preRWTime; TimeSpan rwSpan = DateTime.Now - preRWTime;
//一分钟还未检测到 //一分钟还未检测到
if (span.TotalSeconds > LineManager.Config.IOSingle_TimerOut && NoAlarm()) if (span.TotalSeconds > LineManager.Config.IOSingle_TimerOut && alarmType <= LineAlarmType.IoSingleTimeOut)
{ {
ConfigIO io = baseConfig.getWaitIO(wait.IoType); ConfigIO io = baseConfig.getWaitIO(wait.IoType);
WarnMsg = moveInfo.Name + "[" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "] 等待" + NotOkMsg + " 超时"; WarnMsg = moveInfo.Name + "[" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "] 等待" + NotOkMsg + " 超时 " + Math.Round(span.TotalSeconds, 1) + "秒";
Alarm(LineAlarmType.IoSingleTimeOut);
CheckAlarmProcess(moveInfo, LineAlarmType.IoSingleTimeOut);
LogUtil.error(MoveInfo.Name + WarnMsg, DeviceID + 13); LogUtil.error(MoveInfo.Name + WarnMsg, DeviceID + 13);
if (NoAlarm())
{
Alarm(LineAlarmType.IoSingleTimeOut);
CheckAlarmProcess(moveInfo, LineAlarmType.IoSingleTimeOut);
}
} }
else if (rwSpan.TotalSeconds > 5 && span.TotalSeconds > 6 && span.TotalSeconds < LineManager.Config.IOSingle_TimerOut * 2) else if (rwSpan.TotalSeconds > 5 && span.TotalSeconds > 6 && span.TotalSeconds < LineManager.Config.IOSingle_TimerOut * 2)
{ {
preRWTime = DateTime.Now; preRWTime = DateTime.Now;
string msg = moveInfo.Name + " [" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "] " + NotOkMsg + "已等待 " + Math.Round(span.TotalSeconds,1) + "秒，重写DO："; string msg = moveInfo.Name + " [" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "] " + NotOkMsg + "已等待 " + Math.Round(span.TotalSeconds, 1) + "秒，重写DO：";
bool isLog = false; bool isLog = false;
foreach (WaitResultInfo ww in list) foreach (WaitResultInfo ww in list)
{ {
......
source/DeviceLibrary/assemblyLine/MoveEquip_Partial.cs
...@@ -89,7 +89,7 @@ namespace OnlineStore.DeviceLibrary ...@@ -89,7 +89,7 @@ namespace OnlineStore.DeviceLibrary
} }
else if (MoveInfo.MoveStep.Equals(LineMoveStep.MO_53_DownWait)) else if (MoveInfo.MoveStep.Equals(LineMoveStep.MO_53_DownWait))
{ {
MoveInfo.NextMoveStep(LineMoveStep.MO_54_CylinderOpen); MoveInfo.NextMoveStep(LineMoveStep.MO_54_CylinderOpen);
OutLog("出库 " + MoveInfo.SLog + ": 夹料气缸夹紧，更新料盘位置【" + MoveInfo.MoveParam.WareCode + "】【MOVING】【" + DeviceID + "】"); OutLog("出库 " + MoveInfo.SLog + ": 夹料气缸夹紧，更新料盘位置【" + MoveInfo.MoveParam.WareCode + "】【MOVING】【" + DeviceID + "】");
CylinderMove(MoveInfo, IO_Type.ClampCylinder_Tighten, IO_Type.ClampCylinder_Slack); CylinderMove(MoveInfo, IO_Type.ClampCylinder_Tighten, IO_Type.ClampCylinder_Slack);
...@@ -130,35 +130,37 @@ namespace OnlineStore.DeviceLibrary ...@@ -130,35 +130,37 @@ namespace OnlineStore.DeviceLibrary
#region 移载装置，放物品到流水线操作 #region 移载装置，放物品到流水线操作
else if (MoveInfo.MoveStep.Equals(LineMoveStep.MO_56_CylinderAfter)) else if (MoveInfo.MoveStep.Equals(LineMoveStep.MO_56_CylinderAfter))
{ {
if (CylinderIsOk(IO_Type.BeforeAfterCylinder_Before, IO_Type.BeforeAfterCylinder_After))
//if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_11_CodeRember) && !SecondMoveInfo.IsInWait)
//{
if (TrayIsOk())
{ {
int trayNum = SecondMoveInfo.MoveParam.TrayNumber; //if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_11_CodeRember) && !SecondMoveInfo.IsInWait)
//去掉直接丢盘处理 //{
MoveInfo.NextMoveStep(LineMoveStep.MO_58_CylinderDown); if (TrayIsOk())
OutLog("出库 " + MoveInfo.SLog + ": 夹具检测编码完成， 上下气缸下降 ,更新料盘位置【" + MoveInfo.MoveParam.WareCode + "】【INLINE】【" + trayNum + "】");
if (MoveInfo.MoveParam != null)
{
MoveInfo.MoveParam.TrayNumber = trayNum;
}
else
{ {
MoveInfo.MoveParam = SecondMoveInfo.MoveParam; int trayNum = SecondMoveInfo.MoveParam.TrayNumber;
} //去掉直接丢盘处理
MoveInfo.NextMoveStep(LineMoveStep.MO_58_CylinderDown);
OutLog("出库 " + MoveInfo.SLog + ": 夹具检测编码完成， 上下气缸下降 ,更新料盘位置【" + MoveInfo.MoveParam.WareCode + "】【INLINE】【" + trayNum + "】");
if (MoveInfo.MoveParam != null)
{
MoveInfo.MoveParam.TrayNumber = trayNum;
}
else
{
MoveInfo.MoveParam = SecondMoveInfo.MoveParam;
}
//更新料盘位置 //更新料盘位置
SServerManager.UpdateTrayLoc(Name, MoveInfo.MoveParam.WareCode, LocStatus.INLINE, "E" + trayNum.ToString().PadLeft(2, '0')); SServerManager.UpdateTrayLoc(Name, MoveInfo.MoveParam.WareCode, LocStatus.INLINE, "E" + trayNum.ToString().PadLeft(2, '0'));
UpdownDownP2Move(MoveInfo.MoveParam.PlateH,MoveInfo.MoveParam.PlateW); UpdownDownP2Move(MoveInfo.MoveParam.PlateH, MoveInfo.MoveParam.PlateW);
}
//}
//else if (MoveInfo.IsTimeOut(180))
//{
// WarnMsg = MoveInfo.Name + "[" + MoveInfo.MoveType + "][" + MoveInfo.SLog + "]等待空托盘到达超时[" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
// LogUtil.error(WarnMsg, DeviceID + 12);
// Alarm(LineAlarmType.IoSingleTimeOut);
//}
} }
//}
//else if (MoveInfo.IsTimeOut(180))
//{
// WarnMsg = MoveInfo.Name + "[" + MoveInfo.MoveType + "][" + MoveInfo.SLog + "]等待空托盘到达超时[" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
// LogUtil.error(WarnMsg, DeviceID + 12);
// Alarm(LineAlarmType.IoSingleTimeOut);
//}
} }
else if (MoveInfo.MoveStep.Equals(LineMoveStep.MO_58_CylinderDown)) else if (MoveInfo.MoveStep.Equals(LineMoveStep.MO_58_CylinderDown))
{ {
......
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