Commit 3547a0c6 LN

1

1 个父辈 179c6ed8
......@@ -377,6 +377,10 @@ namespace OnlineStore.DeviceLibrary
{
return true;
}
if (MoveInfo.MoveType.Equals(LineMoveType.None).Equals(false))
{
return true;
}
if (SW12_MoveInfo.MoveType.Equals(LineMoveType.None).Equals(false))
{
return true;
......
......@@ -44,14 +44,11 @@ namespace OnlineStore.DeviceLibrary
{
isInprocess = true;
lastProTime = DateTime.Now;
if (!isCanProcessLine())
{
return;
}
//出入料口条件: 各料仓无报警( 伺服), 各移栽装置处 于原位待机, 检测夹具IO,驱动电机运转
if (IOValue(IO_Type.DriveMotor_Run).Equals(IO_VALUE.LOW))
if (!isCanProcessLine() || IOValue(IO_Type.DriveMotor_Run).Equals(IO_VALUE.LOW))
{
isWaitOutGo = false;
isInprocess = false;
return;
}
......@@ -274,6 +271,7 @@ namespace OnlineStore.DeviceLibrary
if (!wait.IsEnd)
{
List<WriteIOInfo> wLists = checkWaitInfo.WriteIoList;
TimeSpan rwSpan = DateTime.Now - preRWTime;
if (span.TotalMilliseconds > LineManager.Config.IOSingle_TimerOut)
{
......@@ -281,20 +279,19 @@ namespace OnlineStore.DeviceLibrary
WarnMsg = Name + " 等待" + NotOkMsg + "超时";
Alarm(LineAlarmType.IoSingleTimeOut, io.ElectricalDefinition, WarnMsg, checkWaitInfo.MoveType);
LogUtil.error(checkWaitInfo.Name + ":" + wait.IoType + "等待" + NotOkMsg + "超时", 14);
LogUtil.error(checkWaitInfo.Name + ":" + checkWaitInfo.MoveStep + "等待" + NotOkMsg + "超时", 14);
isOk = false;
break;
}
else if (rwSpan.TotalSeconds > 3 && span.TotalSeconds > 3 && (checkWaitInfo.WriteIoList != null) && checkWaitInfo.WriteIoList.Count > 0)
else if (rwSpan.TotalSeconds > 3 && span.TotalSeconds > 3 && (wLists != null) && wLists.Count > 0)
{
List<WriteIOInfo> wLists = new List<WriteIOInfo>(checkWaitInfo.WriteIoList);
preRWTime = DateTime.Now;
string msg = checkWaitInfo.Name + " " + NotOkMsg + " 已等待" + Math.Abs(span.TotalSeconds) + "秒,重写DO:";
string msg = checkWaitInfo.Name + "[" + checkWaitInfo.MoveStep + "]" + " 已等待 " + NotOkMsg + Math.Abs(span.TotalSeconds) + "秒,重写DO:";
foreach (WriteIOInfo ww in wLists)
{
IOMove(ww.IoType, ww.IoValue);
msg += "[" + ww.IoType + "+" + ww.IoValue + "],";
msg += "[" + ww.IoType + "=" + ww.IoValue + "],";
}
LogUtil.error(msg);
}
......@@ -339,7 +336,7 @@ namespace OnlineStore.DeviceLibrary
}
catch (Exception ex)
{
LogUtil.error(checkWaitInfo.Name + " [" + checkWaitInfo.MoveStep + "] CheckWait 出错:" + ex.ToString());
LogUtil.error(checkWaitInfo.Name + " [" + checkWaitInfo.MoveStep + "] CheckWait 出错:" + ex.StackTrace);
}
}
......@@ -419,7 +416,6 @@ namespace OnlineStore.DeviceLibrary
MoveInfo.NewMove(LineMoveType.InStore);
MoveInfo.NextMoveStep(LineMoveStep.LI_00_Wait100);
MoveInfo.MoveParam = param;
preTrayNum = param.TrayNumber;
//等待料仓验证成功,最多等待10秒,若验证不成功,直接失败
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(10000));
......@@ -460,6 +456,7 @@ namespace OnlineStore.DeviceLibrary
}
else
{
preTrayNum = MoveInfo.MoveParam.TrayNumber;
lock (moveEquip.waitInListLock)
{
//如果当前正在出入库中,需要记录下来,等待空闲时执行
......@@ -612,8 +609,20 @@ namespace OnlineStore.DeviceLibrary
private bool SideWay12IsWait = false;
private DateTime SideWay34Ntime = DateTime.Now;
private bool SideWay34IsWait = false;
private bool sdIsInprocess = false;
private DateTime sdlastProTime = DateTime.Now;
private void SideWayTimerProcess()
{
TimeSpan span = DateTime.Now - sdlastProTime;
if (sdIsInprocess && span.TotalSeconds < 5)
{
return;
}
try
{
sdIsInprocess = true; sdlastProTime = DateTime.Now;
//流水线转动中,并且在忙碌或出入库处理中,需要处理移栽
if (IOValue(IO_Type.DriveMotor_Run).Equals(IO_VALUE.HIGH) && runStatus >= LineRunStatus.Runing)
{
......@@ -702,6 +711,12 @@ namespace OnlineStore.DeviceLibrary
SideWay12IsWait = false;
}
}
catch (Exception ex)
{
LogUtil.error("SideWayTimerProcess 出错:" + ex.StackTrace);
}
sdIsInprocess = false;
}
private void SideWay12BusyProcess()
{
......@@ -812,7 +827,8 @@ namespace OnlineStore.DeviceLibrary
else if (SW34_MoveInfo.MoveStep.Equals(LineMoveStep.SW02_WaitFixtureCheck))
{
SW34_MoveInfo.NextMoveStep(LineMoveStep.SW03_TopCylinderUp);
SWLog("横移轨道34:顶升气缸上升 ,横移3阻挡上升 ");
SWLog("横移轨道34:顶升气缸上升 ,横移3阻挡上升,至少等待1000 ");
SW34_MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
IOMove(IO_Type.SidesWay3_StopCylinderDown, IO_VALUE.LOW);
SideWay34TopCylinderMove(IO_VALUE.LOW, IO_VALUE.HIGH, SW34_MoveInfo);
}
......
......@@ -90,9 +90,9 @@ namespace OnlineStore.DeviceLibrary
ConfigIO io = Config.getWaitIO(wait.IoType);
WarnMsg = Name + "等待" + NotOkMsg + " 超时";
Alarm(LineAlarmType.IoSingleTimeOut, io.ElectricalDefinition, WarnMsg, MoveInfo.MoveType);
LogUtil.error( MoveInfo.Name + WarnMsg, 13);
LogUtil.error(MoveInfo.Name + WarnMsg, 13);
}
else if (rwSpan.TotalSeconds > 3&&span.TotalSeconds>3)
else if (rwSpan.TotalSeconds > 3 && span.TotalSeconds > 3)
{
preRWTime = DateTime.Now;
string msg = moveInfo.Name + " " + NotOkMsg + "已等待 " + Math.Abs(span.TotalSeconds) + "秒,重写DO:";
......@@ -120,7 +120,7 @@ namespace OnlineStore.DeviceLibrary
{
wait.IsEnd = (span.TotalMilliseconds >= wait.TimeMSeconds);
}
else if (wait.WaitType.Equals( 8))
else if (wait.WaitType.Equals(8))
{
string posId = moveInfo.MoveParam.PosId;
int id = moveInfo.MoveParam.GetStoreId();
......@@ -130,9 +130,10 @@ namespace OnlineStore.DeviceLibrary
{
int storeId = moveInfo.MoveParam.GetStoreId();
wait.IsEnd = LineServer.BoxCanReviceTray(storeId);
}else if (wait.WaitType.Equals(10))
}
else if (wait.WaitType.Equals(10))
{
// wait.IsEnd = LineManager.Line.SideWay34HasTray().Equals(false);
wait.IsEnd = LineManager.Line.SideWay34HasTray().Equals(false);
}
if (wait.IsEnd && moveInfo.OneWaitCanEndStep)
{
......@@ -153,7 +154,7 @@ namespace OnlineStore.DeviceLibrary
{
WarnMsg = moveInfo.Name + "[" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "]等待[" + NotOkMsg
+ "]超时[" + Math.Round(span.TotalSeconds, 1) + "]秒";
LogUtil.error( WarnMsg, 18);
LogUtil.error(WarnMsg, 18);
Alarm(LineAlarmType.IoSingleTimeOut, "", WarnMsg, moveInfo.MoveType);
}
......@@ -540,7 +541,7 @@ namespace OnlineStore.DeviceLibrary
{
reIndex = i;
currCode = cc;
LogInfo("***************入库*****需要入库,托盘号【" + currMoveTrayNum + "】,是排队列表中的入库信息【" + currCode.ToStr() + "】 ,入库移栽");
LogInfo("*******托盘" + currMoveTrayNum + "需要入库【" + currCode.ToStr() + "】 ,开始入库移栽");
SecondMoveInfo.MoveParam = new InOutParam(cc.TrayNumber, cc.WareCode, cc.PosId, cc.PlateH, cc.PlateW);
break;
}
......@@ -550,8 +551,8 @@ namespace OnlineStore.DeviceLibrary
waitInStoreList.RemoveAt(reIndex);
if (!LineServer.BoxCanInStore(DeviceID))
{
LogUtil.info(Name + "***************需要入库 【" + currCode.ToStr() + "】 ,料仓未上线或出库中,入库失败");
return false;
LogUtil.info(Name + "*******托盘" + currMoveTrayNum + "需要入库【" + currCode.ToStr() + "】,BoxCanInStore验证失败,先移栽再等待料仓可入库,开始入库移栽");
return true;
}
else
{
......@@ -578,7 +579,8 @@ namespace OnlineStore.DeviceLibrary
CheckLog("托盘检测(流水线阻挡)SecondStoreMove:(MIO_03_StopCylinder2Down 阻挡气缸1-1上升)");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_StopCylinder2Down);
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
SecondMoveInfo.EndStepWait();
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down1, IO_VALUE.LOW));
// SecondMoveInfo.EndStepWait();
}
else
{
......@@ -590,10 +592,11 @@ namespace OnlineStore.DeviceLibrary
//托盘在第一个阻挡处
SecondMoveInfo.NewMove(LineMoveType.CheckFixture);
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_01_StopCylinder1Down);
CheckLog(" 托盘检测:料盘检测 SecondStoreMove(MIO_01_StopCylinder1Down阻挡气缸1-1下降 ,等待夹具检测4=1,最多等待1秒)");
CheckLog(" 托盘检测:料盘检测 SecondStoreMove(MIO_01_StopCylinder1Down阻挡气缸1-1下降 ,最多等待1秒)");
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Fixture_Check_4, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH));
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Fixture_Check_4, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1500));
}
}
private void CheckFixtureProcess()
......@@ -617,6 +620,7 @@ namespace OnlineStore.DeviceLibrary
CheckLog("托盘检测(流水线阻挡)SecondStoreMove:(MIO_02_FixtureCheck 阻挡气缸1-1上升,等待夹具检测4=1)");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_StopCylinder2Down);
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down1, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Fixture_Check_4, IO_VALUE.HIGH));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_02_FixtureCheck))
......@@ -624,7 +628,8 @@ namespace OnlineStore.DeviceLibrary
CheckLog("托盘检测(流水线阻挡)SecondStoreMove:(MIO_03_StopCylinder2Down 阻挡气缸1-1上升)");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_StopCylinder2Down);
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
SecondMoveInfo.EndStepWait();
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down1, IO_VALUE.LOW));
// SecondMoveInfo.EndStepWait();
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_03_StopCylinder2Down))
{
......@@ -681,12 +686,12 @@ namespace OnlineStore.DeviceLibrary
}
CheckLog("托盘放行 SecondStoreMove:(MO_07_WaitCanGo ,移栽2,需要判断是否可以放盘通过,最多等待10000)");
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_07_WaitCanGo);
//if (DeviceID.Equals(2))
//{
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(10000));
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitSideWay());
// SecondMoveInfo.OneWaitCanEndStep = true;
//}
if (DeviceID.Equals(2))
{
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(10000));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitSideWay());
SecondMoveInfo.OneWaitCanEndStep = true;
}
}
}
catch (Exception ex)
......@@ -761,12 +766,12 @@ namespace OnlineStore.DeviceLibrary
{
CheckLog("托盘放行 SecondStoreMove:(MO_07_WaitCanGo ,移栽2,需要判断是否可以放盘通过,最多等待10000)");
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_07_WaitCanGo);
//if (DeviceID.Equals(2))
//{
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(10000));
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitSideWay());
// SecondMoveInfo.OneWaitCanEndStep = true;
//}
if (DeviceID.Equals(2))
{
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(10000));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitSideWay());
SecondMoveInfo.OneWaitCanEndStep = true;
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_07_WaitCanGo))
......@@ -774,7 +779,8 @@ namespace OnlineStore.DeviceLibrary
CheckLog("托盘放行 SecondStoreMove:(MO_10_StopCylinder2_Down ,阻挡气缸1-2下降)");
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_10_StopCylinder2_Down);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.HIGH);
SecondMoveInfo.EndStepWait();
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down2, IO_VALUE.HIGH));
// SecondMoveInfo.EndStepWait();
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_10_StopCylinder2_Down))
{
......@@ -787,6 +793,7 @@ namespace OnlineStore.DeviceLibrary
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_12_StopCylinder_Back);
CheckLog("托盘放行 SecondStoreMove:(MO_12_StopCylinder_Back , 阻挡气缸1-2上升 )");
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down2, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(200));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_12_StopCylinder_Back))
......@@ -845,7 +852,7 @@ namespace OnlineStore.DeviceLibrary
public void LogInfo(string logInfo)
{
LogUtil.info( Name + logInfo);
LogUtil.info(Name + logInfo);
}
}
}
......@@ -88,17 +88,13 @@ namespace OnlineStore.DeviceLibrary
{
if (balserNameList.Contains(cameraName))
{
bool result = BaslerCamera.Instance.IsOpen;
if (!result)
{
result = BaslerCamera.Instance.Open(cameraName);
LogUtil.info("打开相机:" + cameraName + "(" + result + ")");
}
bool result = BaslerCamera.Instance.Open(cameraName);
// LogUtil.info("打开相机:" + cameraName + "(" + result + ")");
if (result)
{
BaslerCamera.Instance.GrabOne();
bitm = BaslerCamera.Instance.Image;
//BaslerCamera.Instance.Close();
BaslerCamera.Instance.Close();
}
else
{
......@@ -107,17 +103,13 @@ namespace OnlineStore.DeviceLibrary
}
else if (hikNameList.Contains(cameraName))
{
bool result = HIKCamera.Instance.IsOpen;
if (!result)
{
result = HIKCamera.Instance.Open(cameraName);
LogUtil.info("打开相机:" + cameraName + "(" + result + ")");
}
bool result = HIKCamera.Instance.Open(cameraName);
// LogUtil.info("打开相机:" + cameraName + "(" + result + ")");
if (result)
{
HIKCamera.Instance.GrabOne();
bitm = HIKCamera.Instance.Image;
//HIKCamera.Instance.Close();
HIKCamera.Instance.Close();
}
else
{
......
......@@ -38,7 +38,8 @@ namespace OnlineStore.DeviceLibrary
{
return true;
}
}return false;
}
return false;
}
/// <summary>
/// 移栽装置拦截托盘时, 判断是否可以入库,入库执行可以入库,出库过程中不能入库
......@@ -74,13 +75,13 @@ namespace OnlineStore.DeviceLibrary
/// <summary>
/// 判断库位是否验证成功
/// </summary>
public static bool RightInPosId(int id,string posId)
public static bool RightInPosId(int id, string posId)
{
BoxInfo box = GetBoxInfo(id);
if (box != null)
{
TimeSpan span = DateTime.Now - box.LastMsgTime;
if (span.TotalSeconds < ClientKeepSecond )
if (span.TotalSeconds < ClientKeepSecond)
{
if (box.WaitInStoreList != null && box.WaitInStoreList.Contains(posId))
{
......@@ -90,22 +91,20 @@ namespace OnlineStore.DeviceLibrary
}
return false;
}
/// <summary>
/// 移栽装置送盘到料仓门口时,需要判断是否可以将盘送入
/// </summary>
/// <param name="id"></param>
/// <returns></returns>
public static bool BoxCanReviceTray(int id)
public static bool IsInStorePro(int id)
{
BoxInfo box = GetBoxInfo(id);
if (box != null)
{
TimeSpan span = DateTime.Now - box.LastMsgTime;
if (span.TotalSeconds < ClientKeepSecond&&box.HasTray.Equals(0)&&box.SAlarmType.Equals(LineAlarmType.None) )
if (box != null && span.TotalSeconds < ClientKeepSecond)
{
LineStatus status = (LineStatus)box.SStatus;
LineRunStatus runs = (LineRunStatus)box.SRunStatus;
if (runs.Equals(LineRunStatus.Runing))
if (runs.Equals(LineRunStatus.Busy))
{
if (status.Equals(LineStatus.InStoreEnd) || status.Equals(LineStatus.InStoreExecute))
{
return true;
}
......@@ -113,20 +112,22 @@ namespace OnlineStore.DeviceLibrary
}
return false;
}
public static bool IsInStorePro(int id)
/// <summary>
/// 移栽装置送盘到料仓门口时,需要判断是否可以将盘送入
/// </summary>
/// <param name="id"></param>
/// <returns></returns>
public static bool BoxCanReviceTray(int id)
{
BoxInfo box = GetBoxInfo(id);
if (box != null)
{
TimeSpan span = DateTime.Now - box.LastMsgTime;
if (box != null && span.TotalSeconds < ClientKeepSecond)
if (span.TotalSeconds < ClientKeepSecond && box.HasTray.Equals(0) && box.SAlarmType.Equals(LineAlarmType.None))
{
LineStatus status = (LineStatus)box.SStatus;
LineRunStatus runs = (LineRunStatus)box.SRunStatus;
if (runs.Equals(LineRunStatus.Busy))
{
if (status.Equals(LineStatus.InStoreEnd) || status.Equals(LineStatus.InStoreExecute))
if (runs.Equals(LineRunStatus.Runing))
{
return true;
}
......@@ -192,11 +193,11 @@ namespace OnlineStore.DeviceLibrary
LogUtil.error(LOGGER, "关闭 监听出错:" + ex.ToString());
}
}
public static bool UpdateBoxDebug(int id,int isDebug)
public static bool UpdateBoxDebug(int id, int isDebug)
{
if (ClientMap.ContainsKey(id))
{
Dictionary<string,object> paramList =new Dictionary<string, object>();
Dictionary<string, object> paramList = new Dictionary<string, object>();
paramList.Add(S_Cmd, cmd_updateDebug);
int canOutStore = LineManager.Line.CanOutStore(id) ? 1 : 0;
paramList.Add(S_CanOutStore, canOutStore);
......@@ -228,7 +229,7 @@ namespace OnlineStore.DeviceLibrary
bool result = SendStrToClient(client, msg);
if (!result)
{
LogUtil.error("StartInStore【" + id+"】【"+msg+"】失败");
LogUtil.error("StartInStore【" + id + "】【" + msg + "】失败");
}
}
return false;
......@@ -276,7 +277,8 @@ namespace OnlineStore.DeviceLibrary
// LogUtil.info("CheckInStorePos【" + id + "】【" + msg + "】发送成功");
}
}
}catch(Exception ex)
}
catch (Exception ex)
{
LogUtil.error("CheckInStorePos【" + id + "】【" + param.ToStr() + "】失败");
}
......@@ -306,7 +308,7 @@ namespace OnlineStore.DeviceLibrary
return result + "\r";
}
private static object MapLock = "";
private static void SaveBoxClient(int id,BoxInfo box,Client client)
private static void SaveBoxClient(int id, BoxInfo box, Client client)
{
lock (MapLock)
{
......@@ -336,7 +338,7 @@ namespace OnlineStore.DeviceLibrary
}
catch (Exception ex)
{
LogUtil.error("处理料仓消息【"+msg+"】出错:"+ ex.ToString());
LogUtil.error("处理料仓消息【" + msg + "】出错:" + ex.ToString());
}
}
......@@ -349,14 +351,14 @@ namespace OnlineStore.DeviceLibrary
LogUtil.debug("收到【" + add + "】的消息【" + msg + "】");
StoreSendBean storeSMsg = JsonHelper.DeserializeJsonToObject<StoreSendBean>(msg);
if ( storeSMsg==null)
if (storeSMsg == null)
{
LogUtil.error("收到【" + add + "】的消息【" + msg + "】,解析失败");
}
else
{
int id = storeSMsg.StoreId;
BoxInfo box = new BoxInfo(storeSMsg.StoreId,storeSMsg.Cid,storeSMsg.Seq,storeSMsg.SStatus,storeSMsg.SRunStatus,storeSMsg.DoorHasTray,storeSMsg.AlarmType,storeSMsg.WaitInStoreList);
BoxInfo box = new BoxInfo(storeSMsg.StoreId, storeSMsg.Cid, storeSMsg.Seq, storeSMsg.SStatus, storeSMsg.SRunStatus, storeSMsg.DoorHasTray, storeSMsg.AlarmType, storeSMsg.WaitInStoreList);
SaveBoxClient(id, box, client);
string cmd = storeSMsg.Cmd;
......
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