MoveEquip.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 流水线自动料仓-移栽装置类
/// </summary>
public partial class MoveEquip : EquipBase
{
public MoveEquip_Config Config;
public MoveEquip(string cid, MoveEquip_Config config)
{
this.DeviceID = config.Id;
this.Config = config;
baseConfig = config;
IsDebug = config.IsDebug.Equals(1);
Name = (" " + "_移栽_" + DeviceID + " ").ToUpper();
Init();
MoveInfo = new LineMoveInfo(DeviceID, "移栽-" + DeviceID + "-MoveInfo");
SecondMoveInfo = new LineMoveInfo(DeviceID, "移栽-" + DeviceID + "-SecondMoveInfo");
UseAxis = config.UpDownUseAxis.Equals(1);
if (UseAxis)
{
Config.UpDown_Axis.TargetSpeed = Config.UpdownAxis_TargetSpeed;
Config.UpDown_Axis.AddSpeed = Config.UpdownAxis_AddSpeed;
Config.UpDown_Axis.DelSpeed = Config.UpdownAxis_DelSpeed;
Config.UpDown_Axis.HomeAddSpeed = Config.UpdownAxis_HomeAddSpeed;
Config.UpDown_Axis.HomeHighSpeed = Config.UpdownAxis_HomeHighSpeed;
Config.UpDown_Axis.HomeLowSpeed = Config.UpdownAxis_HomeLowSpeed;
portName = Config.UpDown_Axis.DeviceName;
slvAddr = config.UpDown_Axis.GetAxisValue();
}
}
/// <summary>
/// 开始运行
/// </summary>
public override bool StartRun()
{
preTrayNum = 0;
currMoveTrayNum = 0;
mainTimer.Enabled = false;
MoveInfo.EndMove();
SecondMoveInfo.EndMove();
lineStatus = LineStatus.StoreOnline;
//TODO 调试时暂时注释
runStatus = LineRunStatus.HomeMoving;
return ReturnHome();
}
public bool StartDebugRun()
{
preTrayNum = 0;
currMoveTrayNum = 0;
mainTimer.Enabled = false;
MoveInfo.EndMove();
SecondMoveInfo.EndMove();
lineStatus = LineStatus.StoreOnline;
//TODO 调试时暂时注释
runStatus = LineRunStatus.HomeMoving;
bool result = ReturnHome();
if (result)
{
mainTimer.Enabled = true;
}
return result;
}
/// <summary>
/// 停止运行
/// </summary>
public override void StopRun()
{
preTrayNum = 0;
currMoveTrayNum = 0;
if (mainTimer != null)
{
mainTimer.Enabled = false;
}
StopMove();
//停止运行时，把所有IO 置零
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
IOMove(IO_Type.TopCylinder_UP, IO_VALUE.LOW);
IOMove(IO_Type.TopCylinder_Down, IO_VALUE.LOW);
IOMove(IO_Type.BeforeAfterCylinder_Before, IO_VALUE.LOW);
IOMove(IO_Type.BeforeAfterCylinder_After, IO_VALUE.LOW);
IOMove(IO_Type.UpDownCylinder_Up, IO_VALUE.LOW);
IOMove(IO_Type.UpDownCylinder_Down, IO_VALUE.LOW);
IOMove(IO_Type.ClampCylinder_Slack, IO_VALUE.LOW);
IOMove(IO_Type.ClampCylinder_Tighten, IO_VALUE.LOW);
runStatus = LineRunStatus.Wait;
}
public override void TimerProcess()
{
if (isInPro)
{
return;
}
isInPro = true;
try
{
if (IsDebug)
{
isInPro = false;
return;
}
BusyMoveProcess();
//判断流水线打开了才可以运行
if (SecondMoveInfo.MoveType.Equals(LineMoveType.None))
{
LineBean lineBean = LineManager.Line;
if (lineBean.isCanProcessLine() && IOManager.IOValue(IO_Type.DriveMotor_Run, 0).Equals(IO_VALUE.HIGH) && lineBean.runStatus >= LineRunStatus.Runing && lineBean.IsSleep.Equals(false))
{
// LogUtil.info("StartCheckFixture");
StartCheckFixture();
}
}
IOTimeOutProcess();
OutStoreListPro();
}
catch (Exception ex)
{
LogUtil.error(Name + "TimerProcess出错：" + ex.ToString());
}
isInPro = false;
}
/// <summary>
/// 出库队列处理
/// </summary>
private void OutStoreListPro()
{
//料仓出库完成，移栽装置开始出库检测
if (IsDebug.Equals(false) && MoveInfo.MoveType.Equals(LineMoveType.None) && runStatus.Equals(LineRunStatus.Runing))
{
InOutParam waitOutParma = null;
lock (waitOutListLock)
{
if (waitOutStoreList.Count > 0)
{
waitOutParma = waitOutStoreList[0];
waitOutStoreList.RemoveAt(0);
}
}
if (waitOutParma != null)
{
LogUtil.info(Name + "开始 执行排队中的出库【" + waitOutParma.ToStr() + "】");
//出库
bool result = StartOutStoreMove(waitOutParma);
if (!result)
{
LogUtil.info(Name + " 执行排队中的出库【" + waitOutParma.ToStr() + "】失败，重新加入等待队列");
AddWaitOutInfo(waitOutParma);
}
}
}
}
public void AddWaitOutInfo(InOutParam param)
{
lock (waitOutListLock)
{
//判断是否已经加入，不重复加
List<InOutParam> paramList = (from m in waitOutStoreList where m.PosId.Equals(param.PosId) select m).ToList<InOutParam>();
if (paramList.Count > 0)
{
LogUtil.error(Name + "出库【" + param.ToStr() + "】加入等待出库队列失败，此库位已存在列表中");
}
else
{
waitOutStoreList.Add(param);
}
}
}
/// <summary>
/// 移栽装置原点返回
/// </summary>
public bool ReturnHome()
{
mainTimer.Stop();
if (!RunAxis(true,Config.UpDown_Axis))
{
return false;
}
alarmType = LineAlarmType.None;
runStatus = LineRunStatus.HomeMoving;
LogInfo("开始原点返回： (上下气缸回原点，阻挡气缸输入=0 )开始");
MoveInfo.NewMove(LineMoveType.ReturnHome);
//移载装置原点状态：顶升气缸下降端，前后气缸后退端，上下气缸上升端，夹料气缸放松端，阻挡气缸输入=0
UpdownHomeMove();
// CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
if (IsDebug)
{
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.HIGH);
}
else
{
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
}
return true;
}
/// <summary>
/// 移栽装置重置
/// </summary>
public override bool Reset()
{
WarnMsg = "";
//如果正在出库中，需要减去托盘号
if (MoveInfo.MoveType.Equals(LineMoveType.OutStore))
{
LogInfo("重置之前发现在出库执行中，减去托盘数；");
//减去需要的盘数
TrayManager.DelNeedEmptyTrayNum();
MoveInfo.EndMove();
}
if (!RunAxis(true, Config.UpDown_Axis))
{
return false;
}
alarmType = LineAlarmType.None;
//重置时清理盘号，从头开始判断
preTrayNum = 0;
currMoveTrayNum = 0;
LogInfo("开始重置：清零上一个托盘号，（上下气缸回原点，阻挡气缸输入=0 ）开始；");
runStatus = LineRunStatus.Reset;
SecondMoveInfo.EndMove();
MoveInfo.NewMove(LineMoveType.Reset);
UpdownHomeMove();
// CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
if (IsDebug)
{
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.HIGH);
}
else
{
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
}
isInPro = false;
return true;
}
/// <summary>
/// 重置处理
/// </summary>
protected override void ResetProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
else if (SecondMoveInfo.IsInWait)
{
CheckWait(SecondMoveInfo);
}
if (!MoveInfo.IsInWait && !SecondMoveInfo.IsInWait)
{
//流水线各装置复原位，夹料气缸状态不变
//阻挡气缸全部=0
//上下气缸上升，、
//上升到位，顶升气缸下降，前后气缸回退
//复位时夹紧气缸需要发送，不然后面出入库会有问题
switch (MoveInfo.MoveStep)
{
case LineMoveStep.MH_UpDownHomeMove:
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownCylinder_Up);
LogInfo("重置： (上下轴原点返回完成，上下轴走到待机点 )开始");
UpdownUpMove();
break;
case LineMoveStep.MH_UpDownCylinder_Up:
MoveInfo.NextMoveStep(LineMoveStep.MH_OtherCylinder_Back);
LogInfo("重置： (上升到位，顶升气缸下降，前后气缸回退 )开始");
CylinderMove(MoveInfo, IO_Type.TopCylinder_UP, IO_Type.TopCylinder_Down);
CylinderMove(MoveInfo, IO_Type.BeforeAfterCylinder_Before, IO_Type.BeforeAfterCylinder_After);
CylinderMove(MoveInfo, IO_Type.ClampCylinder_Slack, IO_Type.ClampCylinder_Tighten);
break;
case LineMoveStep.MH_OtherCylinder_Back:
LogInfo("重置完成！");
runStatus = LineRunStatus.Runing;
MoveInfo.EndMove();
SecondMoveInfo.EndMove();
break;
//TODO 需要继续之前的的出入库处理
//ContinueInOutStore();
default: break;
}
}
}
/// <summary>
/// 原点返回处理
/// </summary>
protected override void ReturnHomeProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (SecondMoveInfo.IsInWait)
{
CheckWait(SecondMoveInfo);
}
if (!MoveInfo.IsInWait && !SecondMoveInfo.IsInWait)
{
switch (MoveInfo.MoveStep)
{
case LineMoveStep.MH_UpDownHomeMove:
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownCylinder_Up);
LogInfo("原点返回： (上下轴原点返回完成，上下轴走到待机点 )开始");
UpdownUpMove();
break;
case LineMoveStep.MH_UpDownCylinder_Up:
LogInfo("原点返回：(上升到位，顶升气缸下降，前后气缸回退 )开始");
MoveInfo.NextMoveStep(LineMoveStep.MH_OtherCylinder_Back);
CylinderMove(MoveInfo, IO_Type.TopCylinder_UP, IO_Type.TopCylinder_Down);
CylinderMove(MoveInfo, IO_Type.BeforeAfterCylinder_Before, IO_Type.BeforeAfterCylinder_After);
CylinderMove(MoveInfo, IO_Type.ClampCylinder_Slack, IO_Type.ClampCylinder_Tighten);
break;
case LineMoveStep.MH_OtherCylinder_Back:
MoveInfo.EndMove();
SecondMoveInfo.EndMove();
LogInfo("原点返回完成！");
runStatus = LineRunStatus.Runing;
//如果是调试模式，移栽装置两个阻挡气缸落下，并且不再移动
if (IsDebug)
{
lineStatus = LineStatus.Debugging;
}
else
{
lineStatus = LineStatus.StoreOnline;
}
break;
default: break;
}
}
}
protected override void StopMoveProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (SecondMoveInfo.IsInWait)
{
CheckWait(SecondMoveInfo);
}
if (!MoveInfo.IsInWait && !SecondMoveInfo.IsInWait)
{
switch (MoveInfo.MoveStep)
{
//流水线各装置复原位，夹料气缸状态不变 //阻挡气缸全部=0 //上下气缸上升，、 //上升到位，顶升气缸下降，前后气缸回退
case LineMoveStep.MH_UpDownCylinder_Up:
{
MoveInfo.NextMoveStep(LineMoveStep.MH_OtherCylinder_Back);
LogInfo("停止运动： (上升到位，顶升气缸下降，前后气缸回退 )开始");
IOMove(IO_Type.UpDownCylinder_Up, IO_VALUE.LOW);
CylinderMove(MoveInfo, IO_Type.TopCylinder_UP, IO_Type.TopCylinder_Down);
CylinderMove(MoveInfo, IO_Type.BeforeAfterCylinder_Before, IO_Type.BeforeAfterCylinder_After);
break;
}
case LineMoveStep.MH_OtherCylinder_Back:
{
LogInfo("停止运行完成！");
if (UseAxis)
{
LogInfo("停止运动：停止伺服");
ACServerManager.SuddenStop(Config.UpDown_Axis);
CloseAxis();
}
runStatus = LineRunStatus.Runing;
MoveInfo.EndMove();
break;
}
default: break;
}
}
}
/// <summary>
/// 停止运动
/// </summary>
public override void StopMove()
{
//如果正在出库中，需要减去托盘号
if (MoveInfo.MoveType.Equals(LineMoveType.OutStore))
{
LogInfo("停止运动时出库执行中，减去托盘数；");
//减去需要的盘数
TrayManager.DelNeedEmptyTrayNum();
MoveInfo.EndMove();
}
runStatus = LineRunStatus.Busy;
SecondMoveInfo.EndMove();
LogInfo("停止运动：（上下气缸上升端，阻挡气缸输入=0 ）开始 ");
MoveInfo.NewMove(LineMoveType.StopMove);
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownCylinder_Up);
UpdownUpMove();
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
}
#region 上下气缸伺服运动
/// <summary>
/// 上下气缸移动到上升端
/// </summary>
private void UpdownUpMove()
{
if (UseAxis)
{
ACAxisMove(Config.UpDown_Axis, Config.UpDownAxisP1, Config.UpdownAxis_P1Speed);
}
else
{
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
}
}
private void UpdownDownMove(int trayHeight)
{
if (UseAxis)
{
int position = Config.GetUpdownPosition(trayHeight);
ACAxisMove(Config.UpDown_Axis, position, Config.UpdownAxis_DownSpeed);
}
else
{
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Up, IO_Type.UpDownCylinder_Down);
}
}
private void UpdownDownBoxMove(int trayHeight)
{
if (UseAxis)
{
int position = Config.GetUpdownBoxPosition(trayHeight);
ACAxisMove(Config.UpDown_Axis, position, Config.UpdownAxis_DownSpeed);
}
else
{
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Up, IO_Type.UpDownCylinder_Down);
}
}
private void UpdownHomeMove()
{
if (UseAxis)
{
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownHomeMove);
ACAxisHomeMove(Config.UpDown_Axis);
}
else
{
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownCylinder_Up);
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
}
}
#endregion
}
}