FeedingEquip_InStore.cs
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using Asa;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
partial class FeedingEquip
{
protected override bool CheckWaitResult(LineMoveInfo moveInfo, WaitResultInfo wait)
{
if (wait.WaitType.Equals(WaitEnum.W101_BatchAxisMove))
{
//等待信号亮或者走到绝对位置才停止
if (IOValue(TargetIoType).Equals(TargetIoValue))
{
LogUtil.debug(Name + "CheckWaitResult 检测到" + TargetIoType + "=" + TargetIoValue + ",停止运行");
BatchAxisStopCheck();
if (ACServerManager.GetBusyStatus(wait.AxisInfo.DeviceName, wait.AxisInfo.GetAxisValue()).Equals(1))
{
BatchAxis.SuddenStop();
}
return true;
}
else
{
bool isOk = ACServerManager.GetBusyStatus(wait.AxisInfo.DeviceName, wait.AxisInfo.GetAxisValue()).Equals(0);
if (isOk)
{
//TODO 判断是否达到高度,如果未达到,继续上升
BatchAxisStopCheck();
return true;
}
}
}
else if (wait.WaitType.Equals(WaitEnum.W102_FeedScanCode))
{
if (LastCodeList.Count > 0)
{
return true;
}
}
return false;
}
public override void CheckAlarmProcess(LineMoveInfo moveInfo, LineAlarmType alarmType)
{
if (moveInfo.MoveType.Equals(LineMoveStep.FI_18_WaitNoLocationCheck) && alarmType.Equals(LineAlarmType.IoSingleTimeOut))
{
string code = CodeManager.ProcessCode(LastCodeList);
LogUtil.error(moveInfo.Name + " [" + moveInfo.MoveType + "][" + moveInfo.MoveStep + "]等待SL_AxisLocationCheck=LOW超时,清空当前料盘条码:" + code);
LastCodeList = new List<string>();
}
}
public event TrayProcessEnd TrayPEndEvent;
#region 托盘检测
private InOutParam CheckParam = new InOutParam();
internal DateTime lastStopDown = DateTime.Now;
private Stopwatch swWaitWatch = new Stopwatch();
private object lockObj = "";
private void StartCheckFixture()
{
if (Monitor.TryEnter(lockObj, 100))
{
try
{
if (SecondMoveInfo.MoveType.Equals(LineMoveType.None).Equals(false))
{
LogUtil.error(Name + " StartCheckFixture " + " 不在空闲中,直接返回 ");
return;
}
if (!LineManager.Line.CanProcessLine())
{
swWaitWatch.Stop();
return;
}
if (Config.SidesWayNum > 0)
{
bool canProcess = (LineManager.Line.SwNoProcess(Config.SidesWayNum));
if (IOValue(IO_Type.SW_TrayCheck).Equals(IO_VALUE.HIGH))
{
if (TrayManager.checkWatch(swWaitWatch, TrayManager.SwTrayWaitTime, false) && canProcess)
{
swWaitWatch.Stop();
UpdateTrayNum();
//判断是否是需要的托盘
if (CurrTrayIsNeed(currTrayNum, true))
{
SecondMoveInfo.NewMove(LineMoveType.CheckFixture, CheckParam);
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_06_TopUp);
IOMove(IO_Type.SW_StopDown, IO_VALUE.LOW);
LogUtil.info(Name + " [" + trayCount + "] 检测到SW_TrayCheck:" + SecondMoveInfo.SLog + "横移顶升气缸上升 )");
CylinderMove(SecondMoveInfo, IO_Type.SW_TopCylinder_Down, IO_Type.SW_TopCylinder_Up);
}
else
{
SMoveEnd();
}
}
}
else if (Config.SidesWayNum.Equals(2) && IOValue(IO_Type.SW_StopCheck).Equals(IO_VALUE.HIGH)
&& (DateTime.Now - lastStopDown).TotalSeconds > 3)
{
if (TrayManager.checkWatch(swWaitWatch, TrayManager.SwTrayWaitTime, false) && canProcess)
{
swWaitWatch.Stop();
lastStopDown = DateTime.Now;
SecondMoveInfo.NewMove(LineMoveType.CheckFixture, CheckParam);
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_00_Stop1Down);
LogUtil.debug(Name + " [" + trayCount + "] 检测到SW_StopCheck:" + SecondMoveInfo.SLog + "阻挡气缸下降 ,等待 SW_StopCheck=0,清理托盘RFID");
ClearTrayRFID();
IOMove(IO_Type.SW_StopDown, IO_VALUE.HIGH, 1200);
SecondMoveInfo.OneWaitCanEndStep = true;
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SW_StopCheck, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SW_TrayCheck, IO_VALUE.HIGH));
}
}
else
{
swWaitWatch.Stop();
}
}
else
{
//托盘在两个阻挡内
if (IOValue(IO_Type.FL_TrayCheck).Equals(IO_VALUE.HIGH))
{
if (TrayManager.checkWatch(swWaitWatch, TrayManager.SwTrayWaitTime, true))
{
SecondMoveInfo.NewMove(LineMoveType.CheckFixture);
CheckLog("检测到FL_TrayCheck:" + SecondMoveInfo.SLog + " FL阻挡1上升)");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_Stop2Down);
IOMove(IO_Type.FL_StopCylinder_Down1, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.FL_StopCylinder_Down1, IO_VALUE.LOW));
}
}
else if (IOValue(IO_Type.FL_StopCheck).Equals(IO_VALUE.HIGH))
{
if (TrayManager.checkWatch(swWaitWatch, TrayManager.SwTrayWaitTime, true))
{
//托盘在第一个阻挡处
SecondMoveInfo.NewMove(LineMoveType.CheckFixture);
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_00_Stop1Down);
CheckLog(" 检测到FL_StopCheck:" + SecondMoveInfo.SLog + " FL阻挡1下降 ,等待 FL_StopCheck=0");
IOMove(IO_Type.FL_StopCylinder_Down1, IO_VALUE.HIGH, 1200);
SecondMoveInfo.OneWaitCanEndStep = true;
//SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.FL_StopCylinder_Down1, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.FL_StopCheck, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.FL_TrayCheck, IO_VALUE.HIGH));
/// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(TrayManager.StopDownWaitTime));
}
}
else
{
swWaitWatch.Stop();
}
}
}
catch (Exception ex)
{
LogUtil.error(Name + " StartCheckFixture " + " 出错:" + ex.ToString());
}
finally
{
Monitor.Exit(lockObj);
}
}
else
{
LogUtil.error(Name + " StartCheckFixture " + "失败,未得到锁");
}
}
protected override void CheckFixtureProcess()
{
if (!LineManager.Line.LineCanRun())
{
return;
}
if (SecondMoveInfo.IsInWait)
{
CheckWait(SecondMoveInfo);
}
if (SecondMoveInfo.IsInWait)
{
return;
}
#region 托盘检测
if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_00_Stop1Down))
{
if (Config.SidesWayNum <= 0)
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_Stop2Down);
CheckLog("托盘检测:" + SecondMoveInfo.SLog + "阻挡1上升,等待FL_TrayCheck=1 ");
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.FL_TrayCheck, IO_VALUE.HIGH));
}
else
{
TimeSpan span = DateTime.Now - SecondMoveInfo.LastSetpTime;
//去掉延迟
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_Stop2Down);
LogUtil.debug(Name + "托盘阻挡:" + SecondMoveInfo.SLog + "阻挡气缸上升,下降耗时(" + FormUtil.GetSpanStr(span) + "),等待SW_TrayCheck=1)");
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SW_TrayCheck, IO_VALUE.HIGH));
}
}
//else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_01_FixtureCheck))
//{
// SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_02_WaitFixture);
// CheckLog("托盘检测:" + SecondMoveInfo.SLog + "再次等待SW_TrayCheck=1 :");
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SW_TrayCheck, IO_VALUE.HIGH));
//}
//else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_02_WaitFixture))
//{
// SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_Stop2Down);
// CheckLog("托盘检测:" + SecondMoveInfo.SLog + "阻挡气缸上升,等待SW_TrayCheck=1)");
// CheckAndMove(IO_Type.SW_StopDown, IO_VALUE.LOW);
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SW_TrayCheck, IO_VALUE.HIGH));
//}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_03_Stop2Down))
{
UpdateTrayNum();
//出料中,需要拦盘
if (CurrTrayIsNeed(currTrayNum, true))
{
SecondMoveInfo.MoveParam = CheckParam;
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_06_TopUp);
if (Config.SidesWayNum <= 0)
{
CheckLog("托盘检测: " + SecondMoveInfo.SLog + " 顶升气缸上 升 )");
CylinderMove(SecondMoveInfo, IO_Type.FL_TopCylinder_Down, IO_Type.FL_TopCylinder_Up);
}
else
{
CylinderMove(SecondMoveInfo, IO_Type.SW_TopCylinder_Down, IO_Type.SW_TopCylinder_Up);
if (Config.SidesWayNum.Equals(2) && LineManager.Line.SwCanUpMove(3))
{
CheckLog("托盘检测:" + SecondMoveInfo.SLog + " 需要此托盘,横移顶升气缸上升,同时横移3处的顶升也可以上升 ");
LineManager.Line.CylinderMove(null, IO_Type.SW3_TopCylinder_Down, IO_Type.SW3_TopCylinder_Up);
}
else
{
CheckLog("托盘检测:" + SecondMoveInfo.SLog + " 需要此托盘,横移顶升气缸上 升 ");
}
}
}
else
{
if (Config.SidesWayNum <= 0)
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_15_WaitCanGo);
TrayInfo tray = TrayManager.GetTrayInfo(currTrayNum);
CheckLog(SecondMoveInfo.MoveNum + "***************上个托盘号【" + preTrayNum + "】,当前 【" + tray.ToStr() + "】没有出入料任务,放盘通过~");
//CheckLog("托盘放行 " + SecondMoveInfo.SLog + " ,移栽2,需要判断是否可以放盘通过,最多等待10000)");
CheckLog("托盘放行 " + SecondMoveInfo.SLog + " ,等待 NextStopCheck=0");
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.NextStopCheck, IO_VALUE.LOW));
}
else
{
CheckLog("托盘检测:不需要此托盘,写一下顶升上升,结束处理");
if (Config.SidesWayNum.Equals(2))
{
CylinderMove(null, IO_Type.SW_TopCylinder_Down, IO_Type.SW_TopCylinder_Up);
if (LineManager.Line.SwCanUpMove(3))
{
LineManager.Line.CylinderMove(null, IO_Type.SW3_TopCylinder_Down, IO_Type.SW3_TopCylinder_Up);
}
}
SMoveEnd();
}
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_06_TopUp))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_07_LocationUp);
CheckLog("托盘检测: " + SecondMoveInfo.SLog + " , 定位气缸上升 )");
if (Config.SidesWayNum > 0)
{
CylinderMove(SecondMoveInfo, IO_Type.SW_LocationCylinder_Down, IO_Type.SW_LocationCylinder_Up);
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_07_LocationUp))
{
CheckLog("托盘阻挡*************** 托盘号【" + currTrayNum + "】");
//判断盘是空盘,空盘并且编号正确才需要放料盘过去
if (MoveInfo.MoveType.Equals(LineMoveType.InStore))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_11_CodeRember);
LogInfo(SecondMoveInfo.MoveNum + SecondMoveInfo.SLog + "*************** 托盘号【" + currTrayNum + "】 ,需要入料,移栽料盘");
SecondMoveInfo.EndStepWait();
}
else
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_200_WaitInoutParam);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitFeedNoMove());
LogInfo(SecondMoveInfo.MoveNum + SecondMoveInfo.SLog + " ,托盘号【" + currTrayNum + "】需要出库,等待开始出库");
}
}
#endregion
#region 不需要托盘或移栽入库料盘完成
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_12_MoveOk))
{
if (Config.SidesWayNum > 0)
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_13_LoactionDown);
SInLog("托盘放行, " + SecondMoveInfo.SLog + " 托盘开始放行,环形线定位气缸下降");
CylinderMove(SecondMoveInfo, IO_Type.SW_LocationCylinder_Up, IO_Type.SW_LocationCylinder_Down);
}
else
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_14_TopDown);
CheckLog("托盘放行, " + SecondMoveInfo.SLog + " , 顶升气缸下降)");
CylinderMove(SecondMoveInfo, IO_Type.FL_TopCylinder_Up, IO_Type.FL_TopCylinder_Down);
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_13_LoactionDown))
{
if (Config.SidesWayNum.Equals(2))
{
//preTrayNum = currTrayNum;
CheckLog("托盘放行: 此处为环形线横移2,顶升气缸不需要下降, (托盘放行结束) ");
SMoveEnd();
}
else
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_14_TopDown);
CheckLog("托盘放行, " + SecondMoveInfo.SLog + " ,环形线顶升气缸下降)");
CylinderMove(SecondMoveInfo, IO_Type.SW_TopCylinder_Up, IO_Type.SW_TopCylinder_Down);
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_14_TopDown))
{
MO_15_WaitCanGo();
//SecondMoveInfo.NextMoveStep(LineMoveStep.MO_15_WaitCanGo);
//if (Config.SidesWayNum > 0)
//{
// CheckLog("托盘放行 " + SecondMoveInfo.SLog + " ,等待托盘离开");
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SW_TrayCheck, IO_VALUE.LOW));
//}
//else
//{
// CheckLog("托盘放行 " + SecondMoveInfo.SLog + " ,等待 NextStopCheck=0");
// // SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.NextStopCheck, IO_VALUE.LOW));
//}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_15_WaitCanGo))
{
if (Config.SidesWayNum > 0)
{
CheckLog("托盘放行 SecondStoreMove:(托盘放行结束) ");
SMoveEnd();
}
else
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_16_Stop2Down);
CheckLog("托盘放行 " + SecondMoveInfo.SLog + " ,阻挡气缸1-2下降,等待" );
IOMove(IO_Type.FL_StopCylinder_Down2, IO_VALUE.HIGH);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.FL_StopCylinder_Down2, IO_VALUE.HIGH));
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(TrayManager.StopDownWaitTime));
}
// SecondMoveInfo.EndStepWait();
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_16_Stop2Down))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_17_Stop2Check);
CheckLog("托盘放行 " + SecondMoveInfo.SLog + " ,等待FL_TrayCheck=0");
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.FL_TrayCheck, IO_VALUE.LOW));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_17_Stop2Check))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_18_WaitTime);
CheckLog("托盘放行 " + SecondMoveInfo.SLog + " , 等待500ms后阻挡2上升");
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_18_WaitTime))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_19_StopCylinder_Back);
CheckLog("托盘放行 " + SecondMoveInfo.SLog + " ,等待托盘离开 )");
IOMove(IO_Type.FL_StopCylinder_Down2, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.FL_StopCylinder_Down2, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(200));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_19_StopCylinder_Back))
{
//preTrayNum = currTrayNum;
CheckLog("托盘放行 SecondStoreMove:(托盘放行结束) ");
SMoveEnd();
}
#endregion
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_200_WaitInoutParam))
{
if (MoveInfo.MoveType.Equals(LineMoveType.None) && StartTrayOut(SecondMoveInfo.MoveParam))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_201_WaitOutEnd);
}
else if (SecondMoveInfo.IsTimeOut(120))
{
WarnMsg = SecondMoveInfo.Name + "[" + SecondMoveInfo.MoveStep + "] 等待出库移栽超时 [" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
LogUtil.error(WarnMsg + ",暂时放托盘离开");
TrayMoveOk();
}
else if (SecondMoveInfo.IsTimeOut(60))
{
WarnMsg = SecondMoveInfo.Name + "[" + SecondMoveInfo.MoveStep + "] 等待出库移栽超时 [" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
LogUtil.error(WarnMsg, DeviceID * 1000 + 21);
Alarm(LineAlarmType.IoSingleTimeOut);
}
}
}
private void TrayMoveOk(bool needCheck = false)
{
if (needCheck && (!SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_11_CodeRember)))
{
return;
}
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_12_MoveOk);
InLog("料盘移栽" + MoveInfo.SLog + ","+SecondMoveInfo.SLog+":托盘开始放行");
if (Config.SidesWayNum > 0)
{
if (CylinderIsOk(IO_Type.SW_LocationCylinder_Up, IO_Type.SW_LocationCylinder_Down))
{
if (Config.SidesWayNum.Equals(2))
{
//preTrayNum = currTrayNum;
CheckLog("托盘放行: 此处为环形线横移2,顶升气缸不需要下降, (托盘放行结束) ");
SMoveEnd();
}
else
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_14_TopDown);
CheckLog("托盘放行, " + SecondMoveInfo.SLog + " ,环形线顶升气缸下降)");
CylinderMove(SecondMoveInfo, IO_Type.SW_TopCylinder_Up, IO_Type.SW_TopCylinder_Down);
}
}
else
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_13_LoactionDown);
SInLog("托盘放行, " + SecondMoveInfo.SLog + " 托盘开始放行,环形线定位气缸下降,判断顶升是否需要同时下降");
CylinderMove(SecondMoveInfo, IO_Type.SW_LocationCylinder_Up, IO_Type.SW_LocationCylinder_Down);
if (!Config.SidesWayNum.Equals(2))
{
CylinderMove(SecondMoveInfo, IO_Type.SW_TopCylinder_Up, IO_Type.SW_TopCylinder_Down);
}
}
}
else
{
if (CylinderIsOk(IO_Type.FL_TopCylinder_Up, IO_Type.FL_TopCylinder_Down))
{
MO_15_WaitCanGo();
}
else
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_14_TopDown);
CheckLog("托盘放行, " + SecondMoveInfo.SLog + " , 顶升气缸下降)");
CylinderMove(SecondMoveInfo, IO_Type.FL_TopCylinder_Up, IO_Type.FL_TopCylinder_Down);
}
}
}
private void MO_15_WaitCanGo()
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_15_WaitCanGo);
if (Config.SidesWayNum > 0)
{
CheckLog("托盘放行 " + SecondMoveInfo.SLog + " ,等待托盘离开");
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SW_TrayCheck, IO_VALUE.LOW));
}
else
{
CheckLog("托盘放行 " + SecondMoveInfo.SLog + " ,等待 NextStopCheck=0");
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.NextStopCheck, IO_VALUE.LOW));
}
}
private void SMoveEnd()
{
lastStopDown = DateTime.Now.AddSeconds(-2);
SecondMoveInfo.EndMove();
this.TrayPEndEvent?.Invoke(Config.SidesWayNum, currTrayNum);
}
#endregion
#region 入料流程
private bool StartInStoreP()
{
//若定位工位,阻挡工位,有 料架,需要进行处理
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.HIGH) || IOValue(IO_Type.SL_Stop_Check).Equals(IO_VALUE.HIGH) || IOValue(IO_Type.SL_Entry_Check).Equals(IO_VALUE.HIGH))
{
//升降盘需要在后退端
if (IsTrayLCylinderAfter())
{
StartInStoreMove(null);
}
}
else if (IOValue(IO_Type.SL_Entry_Check).Equals(IO_VALUE.HIGH))
{
//小车到达,开始处理
if (runStatus >= (LineRunStatus.Runing) &&
MoveInfo.MoveType.Equals(LineMoveType.None) &&
ProcessShelfEnter.Equals(false) &&
IOValue(IO_Type.SL_Stop_Check).Equals(IO_VALUE.LOW))
{
ShelfEnterProcess();
}
}
return false;
}
public override bool StartInStoreMove(InOutParam param)
{
runStatus = LineRunStatus.Busy;
lineStatus = LineStatus.InStoreExecute;
MoveInfo.NewMove(LineMoveType.InStore);
MoveInfo.MoveParam = new InOutParam();
//判断是哪个工位有料架
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.HIGH))
{
FI_04_WaitTime();
}
else
{
if (IsTrayLCylinderAfter())
{
MoveInfo.NextMoveStep(LineMoveStep.FI_01_TrayLocation_After);
InLog("检测到料架, " + MoveInfo.MoveStep + " :升降盘定位气缸下降");
TrayLCylinderAfter(MoveInfo);
}else
{
MoveInfo.NextMoveStep(LineMoveStep.FI_00_BatchAxisToP2);
OutLog("检测到料架,升降盘不在后退端 " + MoveInfo.SLog + " :提升伺服先回到P2");
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP2, Config.BatchAxis_P2Speed);
}
}
return true;
}
private void FI_04_WaitTime()
{
//定位工位有料架,等待1秒后再次检测
MoveInfo.NextMoveStep(LineMoveStep.FI_04_WaitTime);
InLog("定位工位检测到料架: " + MoveInfo.SLog + ",进料阻挡上升,缓冲阻挡上升, 等待3秒再次检测");
IOMove(IO_Type.SL_Entry_StopDown, IO_VALUE.LOW);
IOMove(IO_Type.SL_Buffer_StopDown, IO_VALUE.LOW);
IOMove(IO_Type.SL_Line_Run, IO_VALUE.HIGH);
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Buffer_StopDown, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
}
private void LineInStoreProcess()
{
//判断是哪个工位有料架
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.HIGH))
{
FI_04_WaitTime();
}
//阻挡工位有料架,流水线转动一个工位
else if (IOValue(IO_Type.SL_Stop_Check).Equals(IO_VALUE.HIGH))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_03_LineStart);
InLog("入料检测: " + MoveInfo.SLog + " 阻挡工位有新料架,清理缓存料架RFID ,进料阻挡下降500,缓冲阻挡前进1000,流水线转动 1000");
UpdateLastShelfID();
IOMove(IO_Type.SL_Entry_StopDown, IO_VALUE.HIGH, 500);//进料阻挡下降
IOMove(IO_Type.SL_Buffer_StopDown, IO_VALUE.HIGH, 1000);//缓冲阻挡前进1000
// IOMove(IO_Type.SL_Buffer_StopDown, IO_VALUE.LOW);//缓冲阻挡下降
IOMove(IO_Type.SL_Line_Run, IO_VALUE.HIGH);
//等待指定时间
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Location_Check, IO_VALUE.HIGH));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Line_Run, IO_VALUE.HIGH));
} else if (IOValue(IO_Type.SL_Entry_Check).Equals(IO_VALUE.HIGH))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_03_LineStart);
InLog("入料检测: " + MoveInfo.SLog + " 进料口有新料架,进料阻挡上升,缓冲阻挡前进1000,流水线转动 1000");
IOMove(IO_Type.SL_Entry_StopDown, IO_VALUE.LOW);//进料阻挡上升
IOMove(IO_Type.SL_Buffer_StopDown, IO_VALUE.HIGH, 1000);//缓冲阻挡前进1000
IOMove(IO_Type.SL_Line_Run, IO_VALUE.HIGH);
//等待指定时间
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Stop_Check, IO_VALUE.HIGH));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Line_Run, IO_VALUE.HIGH));
}
else
{
if (!ProcessShelfEnter)
{
IOMove(IO_Type.SL_Line_Run, IO_VALUE.LOW);
}
MoveEndS();
LogUtil.info(" 未检测到料架,入料结束");
}
}
protected override void InStoreProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (MoveInfo.IsInWait)
{
return;
}
#region 入料:料架进入并开始检测托盘
if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_00_BatchAxisToP2))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_01_TrayLocation_After);
InLog("料架入库" + MoveInfo.SLog + " :升降盘定位气缸下降");
TrayLCylinderAfter(MoveInfo);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_01_TrayLocation_After))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_02_LocationCylinder_Down);
InLog("料架入库" + MoveInfo.SLog + ":定位气缸下降,提升伺服移动到P1");
CylinderMove(MoveInfo, IO_Type.SL_LocationCylinder_Up, IO_Type.SL_LocationCylinder_Down);
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Config.BatchAxis_P1Speed);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_02_LocationCylinder_Down))
{
LineInStoreProcess();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_03_LineStart))
{
LineInStoreProcess();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_04_WaitTime))
{
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.HIGH))
{
ReadShelfId();
if (CurrShelfId.EndsWith("00"))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_33_BatchAxisToP1);
InLog("料架号【" + CurrShelfId + "】无效,送出料架," + MoveInfo.SLog + ":提升伺服到P1点,定位气缸下降");
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Config.BatchAxis_P1Speed);
CylinderMove(MoveInfo, IO_Type.SL_LocationCylinder_Up, IO_Type.SL_LocationCylinder_Down);
}
else
{
MoveInfo.ShelfNoTray = false;
//定位工位有料架,直接开始入料
MoveInfo.NextMoveStep(LineMoveStep.FI_05_LocationCylinder_Up);
InLog("定位工位检测到料架: " + MoveInfo.SLog + " 缓冲阻挡上升, 定位气缸上升,读取并缓存料架RFID" + CurrShelfId);
UpdateLastShelfID(CurrShelfId);
CylinderMove(MoveInfo, IO_Type.SL_LocationCylinder_Down, IO_Type.SL_LocationCylinder_Up);
}
}
else
{
MoveEndS();
InLog(" 未检测到料架,入料结束");
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_05_LocationCylinder_Up))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_06_BatchAxisToP2);
InLog("料架入库" + MoveInfo.SLog + ":提升轴下降到位P2,定位气缸上升");
if (!ProcessShelfEnter)
{
IOMove(IO_Type.SL_Line_Run, IO_VALUE.LOW);
}
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP2, Config.BatchAxis_P2Speed);
CylinderMove(MoveInfo, IO_Type.SL_LocationCylinder_Down, IO_Type.SL_LocationCylinder_Up);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_06_BatchAxisToP2))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_07_TrayLocation_Before);
InLog("料架入库" + MoveInfo.SLog + ":升降盘定位气缸第一次前进 2秒,清空条码信息");
LastCodeList = new List<string>();
NextCodeList = new List<string>();
TrayLCylinderBefore(null);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_07_TrayLocation_Before))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_08_TrayLocation_Back);
InLog("料架入库" + MoveInfo.SLog + ":升降盘定位气缸后退,等待再次前进");
TrayLCylinderAfter(MoveInfo);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_08_TrayLocation_Back))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_09_TrayLocation_Before);
InLog("料架入库" + MoveInfo.SLog + ":升降盘定位气缸前进,清空条码信息");
LastCodeList = new List<string>();
NextCodeList = new List<string>();
TrayLCylinderBefore(MoveInfo);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_09_TrayLocation_Before))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_10_AxisUpMove);
InLog("料架入库" + MoveInfo.SLog + ":上料轴开始慢速上升到P3点,等待检测到料盘");
MoveInfo.ShelfNoTray = false;
BatchAxisToP3();
}
#endregion
#region 检测到托盘,扫码,取料并放入托盘
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_10_AxisUpMove))
{
CheckHasTray();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_11_CylinderUp))
{
FI_12_MoveCylinder_Give();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_12_CylinderGive))
{
FI_13_ScanCode();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_13_ScanCode))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_14_CylinderTake);
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移取料端");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Give, IO_Type.SL_MoveCylinder_Take);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_14_CylinderTake))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_15_UpdownAxisToP3);
InLog("料盘移栽" + MoveInfo.SLog + ":升降轴到P3");
UpdownAxis.AbsMove(MoveInfo, Config.UpDownAxisP3, Config.UpdownAxis_P3Speed);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_15_UpdownAxisToP3))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_16_CylinderTighten);
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移机构夹紧");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Slack, IO_Type.SL_MoveCylinder_Tighten);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_16_CylinderTighten))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_17_UpdownAxisToP1);
InLog("料盘移栽" + MoveInfo.SLog + ":升降伺服到P1点");
UpdownAxis.AbsMove(MoveInfo, Config.UpDownAxisP1, Config.UpdownAxis_P1Speed);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_17_UpdownAxisToP1))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_18_WaitNoLocationCheck);
InLog("料盘移栽" + MoveInfo.SLog + ":等待 SL_AxisLocationCheck=LOW");
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_AxisLocationCheck, IO_VALUE.LOW));
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_18_WaitNoLocationCheck))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_19_BatchAxisToP3);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
LastWidth = GetWidth();
InLog("料盘移栽" + MoveInfo.SLog + ":提升伺服运动到P3,盘宽【" + LastWidth + "】,横移气缸上升 ");
if (!CylinderIsOk(IO_Type.SL_MoveCylinder_Down, IO_Type.SL_MoveCylinder_Up))
{
CylinderMove(null, IO_Type.SL_MoveCylinder_Down, IO_Type.SL_MoveCylinder_Up);
}
else
{
CylinderMove(null, IO_Type.SL_MoveCylinder_Take, IO_Type.SL_MoveCylinder_Give);
}
BatchAxisToP3(false);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_19_BatchAxisToP3))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_20_SaveSize);
if (MoveCylineIsUp())
{
MoveInfo.NextMoveStep(LineMoveStep.FI_21_CylinderGive);
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移气缸放料SOL");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Take, IO_Type.SL_MoveCylinder_Give);
}
else
{
MoveInfo.NextMoveStep(LineMoveStep.FI_20_SaveSize);
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移气缸放料SOL前先上升横移气缸");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Down, IO_Type.SL_MoveCylinder_Up);
}
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
LastHeight = GetHeight();
if (LastWidth.Equals(7))
{
if (LastHeight > 16)
{
LogUtil.error(Name + "计算后高度" + LastWidth + "X" + LastHeight + ",七寸盘默认盘高最高=16,修改高度为16");
LastHeight = 16;
}
}
else
{
if (LastHeight < 12)
{
LogUtil.error(Name + "计算后高度" + LastWidth + "X" + LastHeight + ",非七寸盘默认盘高最低=12,修改高度为12");
LastHeight = 12;
}
}
//判断是否还有料盘
if (IOValue(IO_Type.SL_AxisLocationCheck).Equals(IO_VALUE.LOW))
{
int currP = BatchAxis.GetAclPosition();
int chaz = Math.Abs(currP - Config.BatchAxisP3);
if (chaz < BatchAxis.Config.CanErrorCountMax)
{
// MoveInfo.NextMoveStep(LineMoveStep.FI_21_BatchAxisDown);
// MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
InLog("料盘移栽" + MoveInfo.SLog + ":记录 高度【" + LastHeight + "】宽度【" + LastWidth + "】,已经没有料盘,且已达到P3:" + Config.BatchAxisP3 + ",提升轴开始回下降待机点P2");
MoveInfo.ShelfNoTray = true;
BatchAxis.AbsMove(null, Config.BatchAxisP2, Config.BatchAxis_P2Speed);
}
else
{
InLog("料盘移栽" + MoveInfo.SLog + ":记录 高度【" + LastHeight + "】宽度【" + LastWidth + "】,此时未检测到料盘,上料轴位置【" + currP + "】不在P3:" + Config.BatchAxisP3 + ",预扫码");
YuScanCode();
}
}
else
{
InLog("料盘移栽" + MoveInfo.SLog + ":记录 高度【" + LastHeight + "】宽度【" + LastWidth + "】,预扫码");
YuScanCode();
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_20_SaveSize))
{
if (MoveCylineIsUp())
{
MoveInfo.NextMoveStep(LineMoveStep.FI_21_CylinderGive);
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移气缸放料SOL");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Take, IO_Type.SL_MoveCylinder_Give);
}
else
{
MoveInfo.NextMoveStep(LineMoveStep.FI_20_SaveSize);
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移气缸放料SOL前先上升横移气缸");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Down, IO_Type.SL_MoveCylinder_Up);
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_21_CylinderGive))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_22_BatchAxisDown);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
if (!MoveInfo.ShelfNoTray)
{
FI_BatchAxisDown();
}
int targetPositon = Config.GetUpdownP2Detial(LastHeight, LastWidth);
string log = ":移栽伺服下降到P2:" + targetPositon;
InLog("料盘移栽" + MoveInfo.SLog + ": " + log + "");
UpdownAxis.AbsMove(MoveInfo, targetPositon, Config.UpdownAxis_P2Speed);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_22_BatchAxisDown))
{
FI_23_GetPosID();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_23_GetPosID))
{
if (getPosTask.IsCompleted && LastPosParam != null)
{
MoveInfo.NextMoveStep(LineMoveStep.FI_24_WaitTray);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(100));
InLog(" " + MoveInfo.SLog + " 开始拦截空托盘 " + LastPosParam.ToStr() + "");
}
else if (MoveInfo.IsTimeOut(120))
{
WarnMsg = MoveInfo.Name + "[" + MoveInfo.MoveStep + "] 获取库位号 超时 [" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
LogUtil.error(WarnMsg, DeviceID * 1000 + 30);
Alarm(LineAlarmType.IoSingleTimeOut);
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_24_WaitTray))//TODO
{
if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_11_CodeRember))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_25_CylinderDown);
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Up, IO_Type.SL_MoveCylinder_Down);
LastPosParam.TrayNumber = currTrayNum;
InLog("料盘移栽" + MoveInfo.SLog + ":上料机构下降, 托盘号【" + currTrayNum + "】,更新托盘信息 :" + LastPosParam.ToShortStr());
TrayManager.UpdateTrayInfo(currTrayNum, true, ReelType.InStore, LastPosParam, LastPosParam.NgMsg);
SServerManager.SendPosToStoreCheck(Name, LastPosParam);
}
else if (MoveInfo.IsTimeOut(180))
{
WarnMsg = MoveInfo.Name + "[" + MoveInfo.MoveType + "][" + MoveInfo.SLog + "]等待空托盘到达超时[" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
LogUtil.error(WarnMsg, DeviceID * 1000 + 22);
Alarm(LineAlarmType.IoSingleTimeOut);
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_25_CylinderDown))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_26_CylinderRelax);
InLog("料盘移栽" + MoveInfo.SLog + ":上料气缸放松");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Tighten, IO_Type.SL_MoveCylinder_Slack);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_26_CylinderRelax))
{
if (Config.SidesWayNum.Equals(1))
{
FI_28_CylinderUp();
}
else
{
MoveInfo.NextMoveStep(LineMoveStep.FI_27_WaitCylinderUp);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_MoveCylinder_Down, IO_VALUE.LOW));
CylinderMove(null, IO_Type.SL_MoveCylinder_Down, IO_Type.SL_MoveCylinder_Up);
}
TrayPreMove();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_27_WaitCylinderUp))
{
FI_28_CylinderUp();
TrayMoveOk();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_28_CylinderUp))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_29_UpDownAxisToP1);
InLog("料盘移栽" + MoveInfo.SLog + ":升降伺服到P1点");
TrayMoveOk(true);
UpdownAxis.AbsMove(MoveInfo, Config.UpDownAxisP1, Config.UpdownAxis_P1Speed);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_29_UpDownAxisToP1))
{
if (getPosTask == null || getPosTask.IsCompleted)
{
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移机构上升已到位 ");
CheckHasTray();
}
else
{
LogUtil.error(Name + "[" + MoveInfo.MoveType + "][" + MoveInfo.SLog + "] 获取库位号还未完成,状态:" + getPosTask.Status);
}
}
#endregion
#region 未检测到托盘或放料完成
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_31_BatchAxisToP2))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_32_TrayLocationCylinder_After);
InLog("上料完成" + MoveInfo.SLog + ": 升降盘定位气缸后退, 清理料架信息clearPutInRfid[" + CurrShelfId + "]");
TrayLCylinderAfter(MoveInfo);
SServerManager.clearPutInRfid(Name, CurrShelfId);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_32_TrayLocationCylinder_After))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_33_BatchAxisToP1);
InLog("上料完成" + MoveInfo.SLog + ":提升伺服到P1点,定位气缸下降");
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Config.BatchAxis_P1Speed);
CylinderMove(MoveInfo, IO_Type.SL_LocationCylinder_Up, IO_Type.SL_LocationCylinder_Down);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_33_BatchAxisToP1))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_34_OutCheck);
InLog("上料完成" + MoveInfo.SLog + ",等待出料线体无料架");
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Out_Check, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Out_StopDown, IO_VALUE.LOW));
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_34_OutCheck))
{
if (!ProcessShelfOut)
{
MoveInfo.NextMoveStep(LineMoveStep.FI_35_OutTopCylinder_Up);
InLog("上料完成" + MoveInfo.SLog + ",出口顶升气缸上升,出料缓冲阻挡上升");
CylinderMove(MoveInfo, IO_Type.SL_OutTopCylinder_Down, IO_Type.SL_OutTopCylinder_Up);
IOMove(IO_Type.SL_Out_StopDown, IO_VALUE.LOW);
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_35_OutTopCylinder_Up))
{
//TODO
MoveInfo.NextMoveStep(LineMoveStep.FI_36_SideWayLineRun);
InLog("上料完成" + MoveInfo.SLog + ", 线体横移电机运转,等待料架离开上料工位");
IOMove(IO_Type.SL_LocationSideWay_Run, IO_VALUE.HIGH);
IOMove(IO_Type.SL_OutSideWay_Run, IO_VALUE.HIGH);
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Location_Check, IO_VALUE.LOW));
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_36_SideWayLineRun))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_37_WaitShelfGo);
InLog("上料完成" + MoveInfo.SLog + ", 线体横移电机运转,等待料架到达出口");
IOMove(IO_Type.SL_LocationSideWay_Run, IO_VALUE.HIGH);
IOMove(IO_Type.SL_OutSideWay_Run, IO_VALUE.HIGH);
//MoveInfo.OneWaitCanEndStep = true;
//MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(10000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Out_Check, IO_VALUE.HIGH));
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_37_WaitShelfGo))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_38_LineStop);
InLog("上料完成" + MoveInfo.SLog + ", 料架到达出口,线体横移电机停止 ");
IOMove(IO_Type.SL_LocationSideWay_Run, IO_VALUE.LOW);
IOMove(IO_Type.SL_OutSideWay_Run, IO_VALUE.LOW);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_38_LineStop))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_39_TopDown);
InLog("上料完成" + MoveInfo.SLog + ", 料架到达出口,出口顶升下降 ,清理缓存料架RFID ");
UpdateLastShelfID();
CylinderMove(MoveInfo, IO_Type.SL_OutTopCylinder_Up, IO_Type.SL_OutTopCylinder_Down);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_39_TopDown))
{
MoveEndS();
// MoveInfo.NextMoveStep(LineMoveStep.FI_39_OutLineRun);
LastOutShelfId = CurrShelfId;
InLog("上料完成,料架到达出口处, 通知AGV取空料架, 入料流程结束,更新LastOutShelfId=" + LastOutShelfId);
AgvClient.NeedLeave(Config.AgvOutName, LastOutShelfId, ClientLevel.Low);
}
#endregion
}
private Task getPosTask = null;
private InOutParam LastPosParam = null;
private void FI_23_GetPosID()
{
MoveInfo.NextMoveStep(LineMoveStep.FI_23_GetPosID);
InLog("清空LastPosResult,从服务器获取入库库位");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1500));
LastPosParam = null;
string code = CodeManager.ProcessCode(LastCodeList);
lastcode = code;
getPosTask = Task.Factory.StartNew(delegate
{
//更新托盘条码信息
try
{
int count = 1;
while (MoveInfo.MoveType.Equals(LineMoveType.InStore))
{
//从服务器获取库位号
GetPosResult result = SServerManager.GetPosId(Name, LastCodeList, LastHeight, LastWidth, CurrShelfId, DeviceID);
if (result.IsTimeOut)
{
LogUtil.error(Name + "【" + code + "】第[" + count + "]次 FI_23_GetPosID 超时,等待1s后重新获取");
Thread.Sleep(1000);
}
else if (result.Result.Equals(99) || result.Result.Equals(100))
{
LogUtil.error(Name + "【" + code + "】第[" + count + "]次 FI_23_GetPosID 结果【" + result.Result + "】,等待1s后重新获取");
Thread.Sleep(1000);
}
else if (!result.Msg.Equals("") )
{
LastPosParam = result.Param;
LogUtil.error(Name + "【" + code + "】第[" + count + "]次 FI_23_GetPosID 入库NG:"+result.Msg);
break;
}
else
{
LastPosParam = result.Param;
break;
}
count++;
}
}
catch (Exception ex)
{
LogUtil.error(Name + "【" + code + "】获取库位号报错:" + ex.ToString());
}
});
}
private void FI_28_CylinderUp()
{
MoveInfo.NextMoveStep(LineMoveStep.FI_28_CylinderUp);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Down, IO_Type.SL_MoveCylinder_Up);
if (IOValue(IO_Type.SL_AxisLocationCheck).Equals(IO_VALUE.LOW) && MoveInfo.ShelfNoTray.Equals(false))
{
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移机构上升,上料轴开始慢速上升到P3点,等待检测到料盘");
BatchAxisToP3(false);
}
else
{
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移机构上升 ");
}
}
private void TrayPreMove()
{
if (Config.SidesWayNum > 0)
{
InLog(MoveInfo.SLog + " 提前下降顶升气缸 ,环形线定位气缸先下降");
CylinderMove(null, IO_Type.SW_LocationCylinder_Up, IO_Type.SW_LocationCylinder_Down);
if (Config.SidesWayNum.Equals(1))
{
Task.Factory.StartNew(delegate
{
//需要等待500再下降
Thread.Sleep(500);
CylinderMove(null, IO_Type.SW_TopCylinder_Up, IO_Type.SW_TopCylinder_Down);
});
}
}
else
{
InLog(MoveInfo.SLog + " 提前顶升下降, 顶升气缸下降)");
CylinderMove(null, IO_Type.FL_TopCylinder_Up, IO_Type.FL_TopCylinder_Down);
}
}
private void FI_BatchAxisDown()
{
// MoveInfo.NextMoveStep(LineMoveStep.FI_21_BatchAxisDown);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(200));
int maxtPosition = Config.BatchAxisP3 - Config.Height_ChangeValue * 30; //在上料位置基础上下降30mm
int currPositon = BatchAxis.GetAclPosition();
int targetPosition = currPositon - Config.Height_ChangeValue * 30;
if (targetPosition <= Config.BatchAxisP2)
{
targetPosition = Config.BatchAxisP2;
}
else if (targetPosition > maxtPosition)
{
targetPosition = maxtPosition;
}
InLog("料盘移栽" + MoveInfo.SLog + ":提升轴下降到料盘不溢出(" + (currPositon - Config.Height_ChangeValue * 30) + "):" + targetPosition);
BatchAxis.AbsMove(MoveInfo, targetPosition, Config.BatchAxis_P2Speed);
}
private void YuScanCode()
{
bool isScan = ConfigAppSettings.GetIntValue(Setting_Init.NeedScanCode).Equals(1);
//TODO 此处需要等待空托盘
if (MoveInfo.ShelfNoTray.Equals(false) && isScan)
{
InLog("料盘移栽" + MoveInfo.SLog + ": ,预扫码");
//还有料盘,直接扫码
NextCodeList = new List<string>();
try
{
Task<List<string>> scanTask = Task.Factory.StartNew(delegate
{
NextCodeList = CodeManager.CameraScan(Config.GetCameraList(), Name);
if (NextCodeList.Count <= 0)
{
NextCodeList = CodeManager.CameraScan(Config.GetCameraList(), Name);
}
return NextCodeList;
});
}
catch (Exception ex)
{
LogUtil.error(" 为下一盘料扫码出错:", ex);
}
}
}
private void FI_12_MoveCylinder_Give()
{
if (MoveCylineIsUp())
{
MoveInfo.NextMoveStep(LineMoveStep.FI_12_CylinderGive);
InLog("料盘移栽" + MoveInfo.SLog + ":上料机构检测到料盘,横移机构到放料端");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Take, IO_Type.SL_MoveCylinder_Give);
}
else
{
//有料盘
MoveInfo.NextMoveStep(LineMoveStep.FI_11_CylinderUp);
InLog("料盘移栽" + MoveInfo.SLog + ":上料机构检测到料盘,横移机构上升");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Down, IO_Type.SL_MoveCylinder_Up);
}
}
private void FI_13_ScanCode()
{
if (CylinderIsOk(IO_Type.SL_MoveCylinder_Take,IO_Type.SL_MoveCylinder_Give))
{
MoveInfo.NextMoveStep(LineMoveStep.FI_13_ScanCode);
bool isScan = ConfigAppSettings.GetIntValue(Setting_Init.NeedScanCode).Equals(1);
LastCodeList = new List<string>();
if (NextCodeList.Count > 0)
{
InLog("料盘移栽" + MoveInfo.SLog + ":开始扫码:使用预扫码");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
LastCodeList = new List<string>(NextCodeList);
NextCodeList = new List<string>();
MoveInfo.NextMoveStep(LineMoveStep.FI_14_CylinderTake);
InLog("料盘移栽" + MoveInfo.SLog + ":上料横移取料端");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Give, IO_Type.SL_MoveCylinder_Take);
}
else if (isScan)
{
InLog("料盘移栽" + MoveInfo.SLog + ":开始扫码");
MoveInfo.OneWaitCanEndStep = true;
MoveInfo.WaitList.Add(WaitResultInfo.WaitFeedScanCode());
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(6000));
try
{
Task<List<string>> scanTask = Task.Factory.StartNew(delegate
{
LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
if (LastCodeList.Count <= 0)
{
LastCodeList = CodeManager.CameraScan(Config.GetCameraList(),Name);
}
return LastCodeList;
});
}
catch (Exception ex)
{
LogUtil.error("FI_13_ScanCode扫码出错:", ex);
}
}
else
{
InLog("料盘移栽" + MoveInfo.SLog + ":不需要扫码");
}
}
else
{
FI_12_MoveCylinder_Give();
}
}
private void CheckHasTray()
{
if (IOValue(IO_Type.SL_AxisLocationCheck).Equals(IO_VALUE.HIGH) && MoveInfo.ShelfNoTray.Equals(false))
{
FI_13_ScanCode();
}
else
{
if (MoveInfo.ShelfNoTray.Equals(false))
{
//判断当前位置是否在指定的位置
int currP = BatchAxis.GetAclPosition();
int chaz = Math.Abs(currP - Config.BatchAxisP3);
if (chaz > BatchAxis.Config.CanErrorCountMax)
{
MoveInfo.NextMoveStep(LineMoveStep.FI_10_AxisUpMove);
InLog("料架入库" + MoveInfo.SLog + ":CheckHasTray:上料轴开始慢速上升到P3点,等待检测到料盘");
MoveInfo.ShelfNoTray = false;
BatchAxisToP3(false );
return;
}
}
//无料盘
MoveInfo.ShelfNoTray = true;
MoveInfo.NextMoveStep(LineMoveStep.FI_31_BatchAxisToP2);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
InLog("料盘移栽" + MoveInfo.SLog + ":未检测到料盘,提升伺服到P2点");
BatchAxis.SuddenStop();
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP2, Config.BatchAxis_P2Speed);
}
}
private void BatchAxisToP3(bool isFirstMove = true)
{
int targetP3 = Config.BatchAxisP3;
int targetSpeed = Config.BatchAxis_P3Speed;
if (!isFirstMove)
{
int currPosition = BatchAxis.GetAclPosition();
if (currPosition != -1)
{
targetP3 = currPosition + Config.Height_ChangeValue * 80;
if (targetP3 > Config.BatchAxisP3)
{
targetP3 = Config.BatchAxisP3;
}
LogUtil.info(Name + " BatchAxisToP3 目标P3: " + targetP3 + "(" + currPosition + ")");
}
//targetSpeed = Config.BatchAxis_P3Speed / 2;
}
MoveInfo.TimeOutSeconds = 200;
MoveInfo.CanWhileCount = 0;
// 需要增加定时器,获取验证信号并停止伺服
StartMovePosition = BatchAxis.GetAclPosition();
MoveInfo.WaitList.Add(WaitResultInfo.WaitBatchAxis(Config.Batch_Axis, targetP3, targetSpeed));
Config.Batch_Axis.TargetPosition = targetP3;
BatchAxis.AbsMove(null, targetP3, targetSpeed);
//开始检测信号
BatchAxisStartCheck();
}
private int StartMovePosition = 0;
private int EndMovePosition = 0;
private int LastHeight = 0;
private int LastWidth = 0;
private List<string> LastCodeList = new List<string>();
private List<string> NextCodeList = new List<string>();
private int GetHeight()
{
LastHeight = 0;
int AxisChangeValue = Config.Height_ChangeValue;
//计算高度
EndMovePosition = BatchAxis.GetAclPosition();
bool isLast = false;
int chaz = Math.Abs(EndMovePosition - Config.BatchAxisP3);
if (chaz < BatchAxis.Config.CanErrorCountMax)
{
isLast = true;
}
float height = (float)Math.Ceiling(1F * Math.Abs(EndMovePosition - StartMovePosition) / AxisChangeValue);
string buchongStr = "";
if (isLast)
{
buchongStr = "(最后一盘料已补充5)";
height += 5;
}
//如果检测出<=15,都按照8计算
if (height <= 15)
{
LastHeight = 8;
}
else
{
List<int> heightList = LineManager.GetTrayList();
heightList = (from m in heightList orderby m descending select m).ToList<int>();
float minCha = height;
foreach (int h in heightList)
{
//取差值最小的接近值
float cha = Math.Abs(h - (height - 4));
if (cha < minCha)
{
LastHeight = h;
minCha = cha;
}
}
}
if (LastHeight <= 8) { LastHeight = 8; }
string code = CodeManager.ProcessCode(LastCodeList);
string msg = Name + " 计算盘高:上升前 [" + StartMovePosition + "]实时[ " + EndMovePosition + "]差值[" + (EndMovePosition - StartMovePosition) + "]系数[" + AxisChangeValue + "] 计算后"+buchongStr+"[" + height + "]" + ",归类为【" + LastHeight + "mm】条码【"+code+"】";
LogUtil.info(msg);
return LastHeight;
}
public int GetWidth()
{
int width = 15;
if (IOValue(IO_Type.SL_TrayCheck4).Equals(IO_VALUE.HIGH))
{
width = 15;
}
else if (IOValue(IO_Type.SL_TrayCheck3).Equals(IO_VALUE.HIGH))
{
width = 13;
}
else if (IOValue(IO_Type.SL_TrayCheck2).Equals(IO_VALUE.HIGH))
{
width = 11;
}
else if (IOValue(IO_Type.SL_TrayCheck1).Equals(IO_VALUE.HIGH))
{
width = 7;
}else
{
LogUtil.error(Name + "GetWidth :1234都未检测到,默认为7寸盘");
width = 7;
}
return width;
}
#endregion
#region 判断托盘是否需要
internal bool CurrTrayIsNeed(int trayNum, bool NeedSaveParam)
{
try
{
if (IsDebug && runStatus <= LineRunStatus.Wait)
{
return false;
}
if (trayNum <= 0)
{
return false;
}
TrayInfo info = TrayManager.GetTrayInfo(trayNum);
InOutParam param = info.InoutPar;
//是出料的模块
if (Config.IsCanOut.Equals(1))
{
//此托盘是紧急出料盘,需要通过料架出库
bool debugNeed = (runStatus >= LineRunStatus.Runing) && info.IsFull && info.InOrOutStore.Equals(2);
debugNeed = false;
bool isJinji = (param.urgentReel || param.cutReel) && info.InOrOutStore.Equals(2) && info.IsFull && runStatus >= LineRunStatus.Runing;
if (debugNeed || isJinji)
{
//判断是否有料架,是否可以出库
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.LOW))
{
LogUtil.error(Name + " 【" + info.ToStr() + "】需要出库,定位工位无料架,暂不处理", DeviceID * 1000 + 16);
return false;
}
else if (OutStoreHeight < 0)
{
LogUtil.error(Name + " 【" + info.ToStr() + "】需要出库,料架未准备好,暂不处理", DeviceID * 1000 + 17);
return false;
}
//如果已经开始送出料架,暂不处理
if (MoveInfo.MoveType.Equals(LineMoveType.OutStore) && MoveInfo.MoveStep >= LineMoveStep.FO_30_BatchAxisToP2)
{
LogUtil.error(Name + " 【" + info.ToStr() + "】需要出库,正在送出料架,暂不处理", DeviceID * 1000 + 18);
return false;
}
if (NeedSaveParam)
{
LogInfo(" 【" + info.ToStr() + "】需要出库 ,拦截托盘 ");
CheckParam = param;
}
return true;
}
}
else
{
bool trayCanUse = LineManager.Line.runStatus <= LineRunStatus.Wait || (!info.IsFull);
if (trayCanUse && runStatus.Equals(LineRunStatus.Busy) && MoveInfo.MoveType.Equals(LineMoveType.InStore))
{
//入料执行中, 且需要空托盘
if (MoveInfo.MoveStep.Equals(LineMoveStep.FI_24_WaitTray) && MoveInfo.IsInWait.Equals(false))
//if (MoveInfo.MoveStep >= LineMoveStep.FI_11_CylinderUp && MoveInfo.MoveStep <= LineMoveStep.FI_20_WaitTray)
{
if (NeedSaveParam)
{
CheckParam = param;
LogUtil.info(Name + "拦截到空托盘【" + trayNum + "】,入料执行中,需要空托盘");
}
return true;
}
}
}
if (NeedSaveParam && LineManager.Line.runStatus >= LineRunStatus.HomeMoving && LineManager.Line.CanProcessLine())
{
LogUtil.debug(" 【" + info.ToStr() + "】不需要出入库");
}
}
catch (Exception ex)
{
LogUtil.error(Name + "CurrTrayIsNeed出错:", ex);
}
return false;
}
#endregion
}
}