LineBean_Shunt.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
partial class LineBean
{
public bool DisableShunt = false;
private Stopwatch ShuntCheck1Watch = new Stopwatch();
private Stopwatch shuntCheck4Watch = new Stopwatch();
private bool shuntPro = false;
private DateTime shuntProTime = DateTime.Now;
private static LineMoveInfo Shunt_MoveInfo = null;
public int ShuntWaitTrayNum = -1;
internal int ShuntTrayNum = 0;
/// <summary>
/// 判断进仓9第二个阻挡是否可以下降
/// </summary>
/// <returns></returns>
internal bool Move9CanStop2Down(int deviceId, int trayNum)
{
if (DisableShunt)
{
return true;
}
if (!deviceId.Equals(9))
{
return true;
}
if (ShuntWaitTrayNum <= 0 &&
IOValue(IO_Type.Shunt_Check1_Front).Equals(IO_VALUE.LOW) &&
IOValue(IO_Type.Shunt_Check2_Middle).Equals(IO_VALUE.LOW))
{
if (Shunt_MoveInfo.MoveType.Equals(LineMoveType.None) ||
(Shunt_MoveInfo.MoveStep >= LineMoveStep.Shunt09_Top1Down))
{
if (CylinderIsOk(IO_Type.Shunt_TopCylinder_Up1, IO_Type.Shunt_TopCylinder_Down1))
{
LogUtil.info("Move9CanStop2Down ,[" + deviceId + "][" + trayNum + "] ,return true ");
ShuntWaitTrayNum = trayNum;
return true;
}
else
{
CylinderMove(null, IO_Type.Shunt_TopCylinder_Up1, IO_Type.Shunt_TopCylinder_Down1);
}
}
}
return false;
}
/// <summary>
/// 判断分流阻挡2是否可以下降
/// </summary>
/// <returns></returns>
private bool ShuntStop2CanDown()
{
if (DisableShunt)
{
return true;
}
if (IOValue(IO_Type.Shunt_Check3_Back).Equals(IO_VALUE.LOW) && IOValue(IO_Type.Shunt_StopDown2_Back).Equals(IO_VALUE.LOW))
{
if ((Shunt_MoveInfo.MoveType.Equals(LineMoveType.None) ||
Shunt_MoveInfo.MoveStep <= LineMoveStep.Shunt03_WaitCheck1Low))
{
if (CylinderIsOk(IO_Type.Shunt_TopCylinder_Up2, IO_Type.Shunt_TopCylinder_Down2))
{
return true;
}
else
{
CylinderMove(null, IO_Type.Shunt_TopCylinder_Up2, IO_Type.Shunt_TopCylinder_Down2);
}
}
}
return false;
}
/// <summary>
/// 判断分流横移 升降2是否可上升
/// </summary>
/// <returns></returns>
private bool Shunt_Updown2CanUp()
{
TimeSpan span = DateTime.Now - Stop2DownTime;
if (span.TotalMilliseconds >= 4000)
{
if (IOValue(IO_Type.Shunt_StopDown2_Back).Equals(IO_VALUE.LOW)
&& IOValue(IO_Type.Shunt_Check3_Back).Equals(IO_VALUE.LOW))
{
if (TrayManager.checkWatch(check3LowWatch, 200, false))
{
return true;
}
}
}
return false;
}
private void UpateShuntTrayNum()
{
ShuntTrayNum = ShuntWaitTrayNum;
ShuntWaitTrayNum = -1;
}
public void ShuntStop()
{
ShuntWaitTrayNum = -1;
ShuntCheck1Watch.Stop();
shuntCheck4Watch.Stop();
Shunt_MoveInfo.EndMove();
if (DisableShunt)
{
IOMove(IO_Type.Shunt_StopDown1_Front, IO_VALUE.HIGH);
IOMove(IO_Type.Shunt_StopDown2_Back, IO_VALUE.HIGH);
}
else
{
IOMove(IO_Type.Shunt_StopDown1_Front, IO_VALUE.LOW);
IOMove(IO_Type.Shunt_StopDown2_Back, IO_VALUE.LOW);
}
CheckAndMove(IO_Type.Shunt_MotorRun1, IO_VALUE.LOW);
CheckAndMove(IO_Type.Shunt_MotorRun2, IO_VALUE.LOW);
CylinderMove(null, IO_Type.Shunt_TopCylinder_Up1, IO_Type.Shunt_TopCylinder_Down1);
CylinderMove(null, IO_Type.Shunt_TopCylinder_Up2, IO_Type.Shunt_TopCylinder_Down2);
}
private Stopwatch check3LowWatch = new Stopwatch();
private void ShuntTimerProcess()
{
if (DisableShunt)
{
return;
}
TimeSpan span = DateTime.Now - shuntProTime;
if (shuntPro && span.TotalSeconds < 5)
{
return;
}
try
{
shuntPro = true;
shuntProTime = DateTime.Now;
if (!CanProcessLine())
{
shuntPro = false;
return;
}
if (IOValue(IO_Type.Shunt_Check3_Back).Equals(IO_VALUE.LOW))
{
TrayManager.checkWatch(check3LowWatch, 30000, false);
}
else
{
check3LowWatch.Stop();
}
if (Shunt_MoveInfo.MoveType.Equals(LineMoveType.None))
{
if (IOValue(IO_Type.Shunt_Check1_Front).Equals(IO_VALUE.HIGH)&& IOValue(IO_Type.Shunt_Check2_Middle).Equals(IO_VALUE.HIGH))
{
if (TrayManager.checkWatch(ShuntCheck1Watch, 400, true))
{
Shunt_MoveInfo.NewMove(LineMoveType.InStore);
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt01_WaitTime);
UpateShuntTrayNum();
ShuntLog("分流横移：等待阻挡1亮，阻挡2亮，阻挡1上升，升降1下降 ");
CylinderMove(Shunt_MoveInfo, IO_Type.Shunt_TopCylinder_Up1, IO_Type.Shunt_TopCylinder_Down1,true);
CheckAndMove(IO_Type.Shunt_StopDown1_Front, IO_VALUE.LOW);
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_Check1_Front, IO_VALUE.HIGH));
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_Check2_Middle, IO_VALUE.HIGH));
}
}
else
{
ShuntCheck1Watch.Stop();
}
}
else
{
ShuntCheck1Watch.Stop();
ShuntBusyProcess();
}
//升降2处过托盘
if (IOValue(IO_Type.Shunt_Check4_BStop).Equals(IO_VALUE.HIGH) )
{
if (TrayManager.checkWatch(shuntCheck4Watch, 300, false))
{
if (ShuntStop2CanDown())
{
Stop2DownTime = DateTime.Now;
IOMove(IO_Type.Shunt_StopDown2_Back, IO_VALUE.HIGH, 1500);
shuntCheck4Watch.Stop();
}
}
}
else
{
shuntCheck4Watch.Stop();
}
}
catch (Exception ex)
{
LogUtil.error(Name + "ShuntTimerProcess 出错：", ex);
}
shuntPro = false;
}
private DateTime Stop2DownTime = DateTime.Now;
private void ShuntBusyProcess()
{
if (Shunt_MoveInfo.IsInWait)
{
CheckWait(Shunt_MoveInfo);
}
if (Shunt_MoveInfo.IsInWait)
{
return;
}
if (Shunt_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt01_WaitTime))
{
string msg = "";
if (TrayNeedShunt(ShuntTrayNum, out msg))
{
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt05_Top1Up);
LogUtil.info(Name + "[" + ShuntTrayNum + "]" + "分流横移：" + msg + " 需要分流，阻挡1上升，升降1上升 ,等待升降2是否可上升 ");
CheckAndMove(IO_Type.Shunt_MotorRun1, IO_VALUE.LOW);
CheckAndMove(IO_Type.Shunt_MotorRun2, IO_VALUE.LOW);
CylinderMove(Shunt_MoveInfo, IO_Type.Shunt_TopCylinder_Down1, IO_Type.Shunt_TopCylinder_Up1);
if (Shunt_Updown2CanUp())
{
CylinderMove(Shunt_MoveInfo, IO_Type.Shunt_TopCylinder_Down2, IO_Type.Shunt_TopCylinder_Up2);
//Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_TopCylinder_Down2, IO_VALUE.LOW));
}
}
else
{
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt02_Stop1Down);
LogUtil.info(Name + "[" + ShuntTrayNum + "]" + "分流横移： 不需要分流，直接放行，Shunt_StopDown1_Front 下降1200 ");
IOMove(IO_Type.Shunt_StopDown1_Front, IO_VALUE.HIGH, 1200);
}
}
else if (Shunt_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt02_Stop1Down))
{
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt03_WaitCheck1Low);
ShuntLog("分流横移： 不需要分流，等待检测1信号消失 ");
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_Check1_Front, IO_VALUE.LOW));
}
else if (Shunt_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt03_WaitCheck1Low))
{
Shunt_MoveInfo.EndMove();
ShuntLog("分流横移： 已离开 ");
}
else if (Shunt_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt05_Top1Up))
{
if (Shunt_Updown2CanUp())
{
if (CylinderIsOk(IO_Type.Shunt_TopCylinder_Down1, IO_Type.Shunt_TopCylinder_Up1) &&
CylinderIsOk(IO_Type.Shunt_TopCylinder_Down2, IO_Type.Shunt_TopCylinder_Up2))
{
Shunt08_DriveMotorMove();
}
else
{
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt07_Top2Up);
ShuntLog("分流横移：升降2开始上升 ");
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(600));
CylinderMove(Shunt_MoveInfo, IO_Type.Shunt_TopCylinder_Down2, IO_Type.Shunt_TopCylinder_Up2);
//Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_TopCylinder_Down2, IO_VALUE.LOW));
}
}
else if (Shunt_MoveInfo.IsTimeOut(120))
{
WarnMsg = MoveInfo.Name + "[" + MoveInfo.MoveType + "][" + MoveInfo.SLog + "]等待分流横移2可以上升[" + Math.Round(MoveInfo.StepSpan().TotalSeconds, 1) + "]秒";
LogUtil.error(WarnMsg, DeviceID * 1000 + 12);
Alarm(LineAlarmType.IoSingleTimeOut);
}
}
else if (Shunt_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt07_Top2Up))
{
Shunt08_DriveMotorMove();
}
else if (Shunt_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt08_DriveMotorMove))
{
if (IOValue(IO_Type.Shunt_Check2_Middle).Equals(IO_VALUE.LOW) && IOValue(IO_Type.Shunt_Check1_Front).Equals(IO_VALUE.LOW))
{
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt09_Top1Down);
ShuntLog("分流横移：升降1先下降 ");
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(100));
CylinderMove(null, IO_Type.Shunt_TopCylinder_Up1, IO_Type.Shunt_TopCylinder_Down1);
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt10_WaitCheck);
ShuntLog("分流横移：再次等待检测2low，检测3high，停止皮带线1 ");
IOMove(IO_Type.Shunt_MotorRun1, IO_VALUE.LOW);
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_Check3_Back, IO_VALUE.HIGH));
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_Check2_Middle, IO_VALUE.LOW));
}
}
else if (Shunt_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt09_Top1Down))
{
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt10_WaitCheck);
ShuntLog("分流横移：再次等待检测2low，检测3high，停止皮带线1 ");
IOMove(IO_Type.Shunt_MotorRun1, IO_VALUE.LOW);
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_Check3_Back, IO_VALUE.HIGH));
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_Check2_Middle, IO_VALUE.LOW));
}
else if (Shunt_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt10_WaitCheck))
{
if (IOValue(IO_Type.Shunt_Check3_Back).Equals(IO_VALUE.HIGH))
{
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt11_TopDown);
ShuntLog("分流横移：升降2下降 ,皮带线2停止 ");
CylinderMove(Shunt_MoveInfo, IO_Type.Shunt_TopCylinder_Up1, IO_Type.Shunt_TopCylinder_Down1);
CylinderMove(Shunt_MoveInfo, IO_Type.Shunt_TopCylinder_Up2, IO_Type.Shunt_TopCylinder_Down2);
CheckAndMove(IO_Type.Shunt_MotorRun2, IO_VALUE.LOW);
CheckAndMove(IO_Type.Shunt_MotorRun1, IO_VALUE.LOW);
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_MotorRun1, IO_VALUE.LOW));
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_MotorRun2, IO_VALUE.LOW));
}
}
else if (Shunt_MoveInfo.MoveStep.Equals(LineMoveStep.Shunt11_TopDown))
{
Shunt_MoveInfo.EndMove();
ShuntLog("分流横移： 已离开 ");
}
}
private void Shunt08_DriveMotorMove()
{
Shunt_MoveInfo.NextMoveStep(LineMoveStep.Shunt08_DriveMotorMove);
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1500));
ShuntLog("分流横移：两边皮带线开始转动，等待检测2low，检测3high ");
IOMove(IO_Type.Shunt_MotorRun1, IO_VALUE.HIGH);
IOMove(IO_Type.Shunt_MotorRun2, IO_VALUE.HIGH);
CylinderMove(Shunt_MoveInfo, IO_Type.Shunt_TopCylinder_Down2, IO_Type.Shunt_TopCylinder_Up2);
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_MotorRun1, IO_VALUE.HIGH));
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_MotorRun2, IO_VALUE.HIGH));
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_Check1_Front, IO_VALUE.LOW));
Shunt_MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Shunt_Check2_Middle, IO_VALUE.LOW));
}
private bool TrayNeedShunt(int trayNum, out string outMsg)
{
outMsg = "";
try
{
TrayInfo trayInfo = TrayManager.GetTrayInfo(trayNum);
if (!trayInfo.IsFull)
{
return false;
}
if (trayInfo.IsFull)
{
InOutParam inoup = trayInfo.InoutPar;
if (trayInfo.InOrOutStore.Equals(ReelType.InStore))
{
if (inoup.InStoreNg)
{
outMsg = "入料NG料";
return true;
}
else if (inoup.GetStoreId().Equals(10).Equals(false))
{
outMsg = "非10号仓入库";
return true;
}
}
else if (trayInfo.InOrOutStore.Equals(ReelType.OutStore) && inoup.cutReel.Equals(false))
//else if (trayInfo.InOrOutStore.Equals(ReelType.OutStore) && inoup.urgentReel.Equals(false) && inoup.cutReel.Equals(false))
{
outMsg = "皮带线出料";
return true;
}
}
else
{
MoveEquip moveEquip10 = LineManager.Line.GetMoveByDId(10);
if (moveEquip10.IsWaitEmptyTray())
{
return false;
}
FeedingEquip feed3 = LineManager.Line.FeedingEquipMap[103];
if (feed3.WaitEmptyTray())
{
return false;
}
outMsg = "空托盘";
return true;
}
}
catch (Exception ex)
{
LogUtil.error("TrayNeedShunt出错：" + ex.ToString());
}
return false;
}
private void ShuntLog(string msg)
{
LogUtil.debug(Name + "["+ShuntTrayNum+"]"+msg);
}
}
}