OutTrayLineBean.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 出料皮带线
/// </summary>
public class OutTrayLineBean
{
public int MaxPosition = 5;
// private DischargeLine equipBean = null;
private int equipBeanId = 301;
private string Line3_TrayCheck = "";
//入口定位信号
private string EntryLocation_Check = "";
//出口定位信号
private string ExitLocation_Check = "";
//出口料盘检测信号
private string ExitTray_Check = "";
//出口料盘检测信号
private string LineRun_Do = "";
//最后一盘料的位置，>5时可置为0,0表示当前皮带线无料盘
public int LastTrayPosition = 0;
private string Name = "";
private LineTurnBean lineRun = null;
internal LineMoveInfo MoveInfo = null;
public DischargeLine equipBean
{
get { return LineManager.Line.DisLineMap[equipBeanId]; }
}
internal bool Line3CanRun = true;
public OutTrayLineBean(string name, string entryLocationS, string exitLocationS, string exittrayS, string lineRundo, string line3checkDi, int dId)
{
lineRun = new LineTurnBean(dId);
this.equipBeanId = dId;
//this.equipBean = equipBean;
this.Name = name;
MoveInfo = new LineMoveInfo(1001, name);
this.EntryLocation_Check = entryLocationS;
this.ExitLocation_Check = exitLocationS;
this.ExitTray_Check = exittrayS;
this.LineRun_Do = lineRundo;
this.Line3_TrayCheck = line3checkDi;
}
public void StopRun()
{
MoveInfo.EndMove();
lineRun.StopLineRun();
Line3CanRun = true;
}
#region 出库处理
private string posId = "";
public bool StartOut(InOutParam moveParam )
{
if (MoveInfo.MoveType.Equals(LineMoveType.None))
{
MoveInfo.MoveParam = moveParam;
MoveInfo.NewMove(LineMoveType.OutStore);
posId = MoveInfo.MoveParam != null ? MoveInfo.MoveParam.PosId : "";
MoveInfo.NextMoveStep(LineMoveStep.DLO_01_WaitEntryNoTray);
LogUtil.info(Name + "开始出料【" + moveParam.PosId + "】处理：" + MoveInfo.SLog + "等待入口无料盘");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
return true;
}
else
{
LogUtil.error(Name + " 启动出料【" + moveParam.PosId + "】 失败");
return false;
}
}
internal void OutStoreProcess()
{
if (MoveInfo.IsInWait)
{
equipBean.CheckWait(MoveInfo);
}
if (MoveInfo.IsInWait)
{
return;
}
if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_01_WaitEntryNoTray))
{
if (IsInTurn().Equals(false) && equipBean.IOValue(ExitTray_Check).Equals(IO_VALUE.LOW))
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_02_WaitExitNoTray);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "等待出口无料盘");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
else
{
TimeSpan span = DateTime.Now - MoveInfo.LastSetpTime;
if (span.TotalMinutes > 3)
{
LogUtil.error(Name + "等待出库等待出口无料盘超时：" + FormUtil.GetSpanStr(span), 305);
}
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_02_WaitExitNoTray))
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_03_LineRun);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "入口出口都没有料盘，转动皮带线到入口定位亮");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
lineRun.StartLineRun(LineRun_Do, EntryLocation_Check, null);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_03_LineRun))
{
if (lineRun.InTurn.Equals(false))
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_04_CanReviceTray);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "可以放入料盘，------------等待移栽放下料盘--------");
if (equipBean.IsDebug)
{ MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000)); }
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_04_CanReviceTray))
{
if (equipBean.IsDebug)
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_05_TrayIsOk);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "移栽放下料盘后更新为已放料盘");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_05_TrayIsOk))
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_06_LineRun_OutLocation_Check);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "------------料盘已放下--------皮带线转动到出口定位信号亮");
LastTrayPosition = 1;
lineRun.StartLineRun(LineRun_Do, ExitLocation_Check, null);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_06_LineRun_OutLocation_Check))
{
if (lineRun.InTurn.Equals(false))
{
DLO_LineRun(LineMoveStep.DLO_07_LineRun);
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_07_LineRun))
{
if (lineRun.InTurn.Equals(false))
{
if (MoveInfo.MoveParam.InStoreNg)
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_08_NGCylinder_Before);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "NG气缸前进");
equipBean.CylinderMove(MoveInfo, IO_Type.NGCylinder_After, IO_Type.NGCylinder_Before);
}
else
{
CheckIsNeedRun();
}
}
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_08_NGCylinder_Before))
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_09_NGCylinder_After);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "NG气缸后退");
equipBean.CylinderMove(MoveInfo, IO_Type.NGCylinder_Before, IO_Type.NGCylinder_After);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_09_NGCylinder_After))
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_08_NGCylinder_Before);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "NG气缸后退");
equipBean.CylinderMove(MoveInfo, IO_Type.NGCylinder_Before, IO_Type.NGCylinder_After);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_09_NGCylinder_After))
{
CheckIsNeedRun();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_10_LineRun))
{
CheckIsNeedRun();
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.DLO_11_ExitNoTray))
{
MoveInfo.EndMove();
LogUtil.info(Name + "出料【" + posId + "】：出口无料盘，出库结束");
}
}
private void CheckIsNeedRun()
{
if (equipBean.IOValue(ExitTray_Check).Equals(IO_VALUE.HIGH))
{
if (LastTrayPosition > 5)
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_11_ExitNoTray);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "最后一盘料位置【" + LastTrayPosition + "】，请检查" + ExitTray_Check + "信号是否正确");
}
else
{
DLO_LineRun(LineMoveStep.DLO_10_LineRun);
}
}
else
{
MoveInfo.NextMoveStep(LineMoveStep.DLO_11_ExitNoTray);
}
}
private void DLO_LineRun(LineMoveStep nextStep)
{
if (equipBean.IOValue(ExitTray_Check).Equals(IO_VALUE.HIGH))
{
//皮带线不转，并且入口无信号
if (equipBean.Line3Turn.InTurn.Equals(false) && equipBean.IOValue(Line3_TrayCheck).Equals(IO_VALUE.LOW))
{
Line3CanRun = false;
if (Line3_TrayCheck.Equals(IO_Type.EntryTray_Check3))
{
equipBean.Line3LastTrayP = 1;
}
}
else
{
return;
}
}
MoveInfo.NextMoveStep(nextStep);
LogUtil.info(Name + "出料【" + posId + "】：" + MoveInfo.SLog + "最后一盘料位置【" + LastTrayPosition + "】，出口有料盘，继续转动一个工位");
lineRun.StartLineRun(LineRun_Do, ExitLocation_Check, LineEndProcess);
}
/// <summary>
/// 转动结束，最后一盘料的位置+1
/// </summary>
/// <param name="result"></param>
public void LineEndProcess(bool result)
{
if (result && LastTrayPosition > 0)
{
LastTrayPosition++;
}
if (!Line3CanRun)
{
equipBean.Line3Turn.LastEndTime = DateTime.Now;
}
Line3CanRun = true;
}
/// <summary>
/// 此皮带线是否有盘。重启会重置为空
/// </summary>
/// <returns></returns>
internal bool HasTray()
{
if (LastTrayPosition > 0 &&
LastTrayPosition <= MaxPosition)
{
return true;
}
if (equipBean.IOValue(ExitTray_Check).Equals(IO_VALUE.HIGH))
{
return true;
}
return false;
}
internal bool IsInTurn()
{
return lineRun.InTurn;
}
#endregion
public void TimerPro()
{
//皮带线1出口无料
if (IsInTurn().Equals(false) && HasTray()&&lineRun.CanStart())
{
if (MoveInfo.MoveType.Equals(LineMoveType.None) &&
equipBean.IOValue(ExitTray_Check).Equals(IO_VALUE.LOW))
{
//皮带线1出口无料
lineRun.StartLineRun(LineRun_Do, ExitLocation_Check, LineEndProcess);
}
else if (MoveInfo.MoveStep <= LineMoveStep.DLO_01_WaitEntryNoTray &&
equipBean.IOValue(ExitTray_Check).Equals(IO_VALUE.HIGH))
{
//皮带线1出口有料，皮带3入库无料，且在停止状态
if (equipBean.Line3Turn.InTurn.Equals(false) && equipBean.IOValue(Line3_TrayCheck).Equals(IO_VALUE.LOW))
{
Line3CanRun = false;
LogUtil.info(Name+ "出口有料盘，转动一个工位，["+LineRun_Do+"] ["+ExitLocation_Check+"]");
lineRun.StartLineRun(LineRun_Do, ExitLocation_Check, LineEndProcess);
}
}
}
}
}
public class LineTurnBean
{
public delegate void TurnEndDel(bool result);
public TurnEndDel turnEnd = null;
public bool InTurn = false;
private string LastMoveDO = "";
private string LastCheckDI = "";
private int subType = 0;
internal DateTime LastEndTime = DateTime.Now;
public bool CanStart()
{
TimeSpan span = DateTime.Now - LastEndTime;
if (span.TotalSeconds > 2)
{
return true;
}return false;
}
public LineTurnBean(int subType)
{
this.subType = subType;
}
public void StopLineRun()
{
if (InTurn)
{
InTurn = false;
}
}
public void StartLineRun(string moveDO, string checkDI, TurnEndDel endProcess, int timeOutMS = 30000)
{
InTurn = true;
this.turnEnd = endProcess;
Task.Factory.StartNew(delegate
{
LineRunAndWait(moveDO, checkDI, timeOutMS);
});
}
private string LineRunAndWait(string moveDO, string checkDI, int timeOutMS = 30000)
{
LastMoveDO = moveDO;
LastCheckDI = checkDI;
LogUtil.debug("开始转动：" + moveDO+"，等待信号："+checkDI+"");
IOManager.IOMove(moveDO, IO_VALUE.HIGH, subType);
InTurn = true;
DateTime startTime = DateTime.Now;
string result = "";
bool isStop = false;
//先等待信号灭一次，然后再亮时停止
while (true)
{
Thread.Sleep(20);
TimeSpan span = DateTime.Now - startTime;
if (!InTurn)
{
isStop = true;
result = "手动停止";
}
else if (span.TotalMilliseconds > timeOutMS)
{
isStop = true;
result = "转动超时";
}
//判断Buzy及位置是否结束
else if (IOManager.IOValue(checkDI, subType).Equals(IO_VALUE.LOW))
{
isStop = true;
}
if (isStop)
{
if (result.Equals(""))
{
LogUtil.debug("验证" + checkDI + "=Low结束：" + result);
}
else
{
LogUtil.info("[" + moveDO + "] [" + checkDI + "] 验证" + checkDI + "=Low结束：" + result);
}
break;
}
}
result = "";
isStop = false;
while (true)
{
Thread.Sleep(20);
TimeSpan span = DateTime.Now - startTime;
if (!InTurn)
{
isStop = true;
result = "手动停止";
}
else if (span.TotalMilliseconds > timeOutMS)
{
isStop = true;
result = "转动超时";
}
//判断Buzy及位置是否结束
else if (IOManager.IOValue(checkDI, subType).Equals(IO_VALUE.HIGH))
{
isStop = true;
}
if (isStop)
{
if (result.Equals(""))
{
LogUtil.debug("停止运动：" + result + " " + moveDO);
}
else
{
LogUtil.info("[" + moveDO + "] [" + checkDI + "] 停止运动：" + result + " " + moveDO);
}
LastEndTime = DateTime.Now;
IOManager.IOMove(moveDO, IO_VALUE.LOW, subType);
turnEnd?.Invoke(result.Equals(""));
InTurn = false;
return result;
}
}
}
}
}