FeedingEquip.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 流水线自动料仓-入料装置类
/// </summary>
public partial class FeedingEquip : EquipBase
{
public FeedingEquip_Config Config;
public FeedingEquip(string cid, FeedingEquip_Config config)
{
this.DeviceID = config.Id;
baseConfig = config;
this.Config = config;
IsDebug = config.IsDebug.Equals(1);
Name = (" " + "_入料_" + DeviceID % 100 + " ").ToUpper();
Init();
MoveInfo = new LineMoveInfo(DeviceID, "入料-" + DeviceID + "-Move");
SecondMoveInfo = new LineMoveInfo(DeviceID, "入料-" + DeviceID + "-SecondMove");
UseAxis = true;
Config.SetAxisParam();
}
/// <summary>
/// 开始运行
/// </summary>
public override bool StartRun(bool isDebug = false )
{
mainTimer.Enabled = false;
MoveInfo.EndMove();
lineStatus = LineStatus.StoreOnline;
//TODO 调试时暂时注释
runStatus = LineRunStatus.HomeMoving;
bool result = ReturnHome();
if (result&&isDebug)
{
mainTimer.Enabled = true;
}
return result;
}
/// <summary>
/// 停止运行
/// </summary>
public override void StopRun()
{
if (mainTimer != null)
{
mainTimer.Enabled = false;
}
StopMove();
//停止运行时，把所有IO 置零
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
IOMove(IO_Type.TopCylinder_UP, IO_VALUE.LOW);
IOMove(IO_Type.TopCylinder_Down, IO_VALUE.LOW);
IOMove(IO_Type.BeforeAfterCylinder_Before, IO_VALUE.LOW);
IOMove(IO_Type.BeforeAfterCylinder_After, IO_VALUE.LOW);
IOMove(IO_Type.UpDownCylinder_Up, IO_VALUE.LOW);
IOMove(IO_Type.UpDownCylinder_Down, IO_VALUE.LOW);
IOMove(IO_Type.ClampCylinder_Slack, IO_VALUE.LOW);
IOMove(IO_Type.ClampCylinder_Tighten, IO_VALUE.LOW);
runStatus = LineRunStatus.Wait;
}
public override void TimerProcess()
{
BusyMoveProcess();
//判断流水线打开了才可以运行
if (MoveInfo.MoveType.Equals(LineMoveType.None))
{
LineBean lineBean = LineManager.Line;
if (lineBean.isCanProcessLine() && IOManager.IOValue(IO_Type.DriveMotor_Run, 0).Equals(IO_VALUE.HIGH) && lineBean.runStatus >= LineRunStatus.Runing && lineBean.IsSleep.Equals(false))
{
// LogUtil.info("StartCheckFixture");
// StartCheckFixture();
}
}
IOTimeOutProcess();
}
/// <summary>
/// 入料装置原点返回
/// </summary>
public bool ReturnHome()
{
mainTimer.Stop();
if (!RunAxis(true,Config.Batch_Axis))
{
return false;
}
if (!RunAxis(true, Config.UpDown_Axis))
{
return false;
}
alarmType = LineAlarmType.None;
runStatus = LineRunStatus.HomeMoving;
LogInfo( "开始原点返回： (上下气缸回原点，阻挡气缸输入=0 )开始");
MoveInfo.NewMove(LineMoveType.ReturnHome);
//移载装置原点状态：顶升气缸下降端，前后气缸后退端，上下气缸上升端，夹料气缸放松端，阻挡气缸输入=0
UpdownHomeMove();
// CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
if (IsDebug)
{
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.HIGH);
}
else
{
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
}
return true;
}
/// <summary>
/// 入料装置重置
/// </summary>
public override bool Reset()
{
WarnMsg = "";
MoveInfo.EndMove();
if (!RunAxis(true, Config.Batch_Axis))
{
return false;
}
if (!RunAxis(true, Config.UpDown_Axis))
{
return false;
}
alarmType = LineAlarmType.None;
//重置时清理盘号，从头开始判断
// preTrayNum = 0;
// currMoveTrayNum = 0;
LogInfo("开始重置：清零上一个托盘号，（上下气缸回原点，阻挡气缸输入=0 ）开始；");
runStatus = LineRunStatus.Reset;
MoveInfo.NewMove(LineMoveType.Reset);
UpdownHomeMove();
// CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
if (IsDebug)
{
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.HIGH);
}
else
{
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
}
isInPro = false;
return true;
}
/// <summary>
/// 重置处理
/// </summary>
protected override void ResetProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (!MoveInfo.IsInWait )
{
//流水线各装置复原位，夹料气缸状态不变
//阻挡气缸全部=0
//上下气缸上升，、
//上升到位，顶升气缸下降，前后气缸回退
//复位时夹紧气缸需要发送，不然后面出入库会有问题
switch (MoveInfo.MoveStep)
{
case LineMoveStep.MH_UpDownHomeMove:
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownCylinder_Up);
LogInfo("重置： (上下轴原点返回完成，上下轴走到待机点 )开始");
UpdownUpMove();
break;
case LineMoveStep.MH_UpDownCylinder_Up:
MoveInfo.NextMoveStep(LineMoveStep.MH_OtherCylinder_Back);
LogInfo( "重置： (上升到位，顶升气缸下降，前后气缸回退 )开始");
CylinderMove(MoveInfo, IO_Type.TopCylinder_UP, IO_Type.TopCylinder_Down);
CylinderMove(MoveInfo, IO_Type.BeforeAfterCylinder_Before, IO_Type.BeforeAfterCylinder_After);
CylinderMove(MoveInfo, IO_Type.ClampCylinder_Slack, IO_Type.ClampCylinder_Tighten);
break;
case LineMoveStep.MH_OtherCylinder_Back:
LogInfo( "重置完成！");
runStatus = LineRunStatus.Runing;
MoveInfo.EndMove();
break;
//TODO 需要继续之前的的出入库处理
//ContinueInOutStore();
default: break;
}
}
}
/// <summary>
/// 原点返回处理
/// </summary>
protected override void ReturnHomeProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (!MoveInfo.IsInWait )
{
switch (MoveInfo.MoveStep)
{
case LineMoveStep.MH_UpDownHomeMove:
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownCylinder_Up);
LogInfo("原点返回： (上下轴原点返回完成，上下轴走到待机点 )开始");
UpdownUpMove();
break;
case LineMoveStep.MH_UpDownCylinder_Up:
LogInfo("原点返回：(上升到位，顶升气缸下降，前后气缸回退 )开始");
MoveInfo.NextMoveStep(LineMoveStep.MH_OtherCylinder_Back);
CylinderMove(MoveInfo, IO_Type.TopCylinder_UP, IO_Type.TopCylinder_Down);
CylinderMove(MoveInfo, IO_Type.BeforeAfterCylinder_Before, IO_Type.BeforeAfterCylinder_After);
CylinderMove(MoveInfo, IO_Type.ClampCylinder_Slack, IO_Type.ClampCylinder_Tighten);
break;
case LineMoveStep.MH_OtherCylinder_Back:
MoveInfo.EndMove();
LogInfo( "原点返回完成！");
runStatus = LineRunStatus.Runing;
//如果是调试模式，入料装置两个阻挡气缸落下，并且不再移动
if (IsDebug)
{
lineStatus = LineStatus.Debugging;
}
else
{
lineStatus = LineStatus.StoreOnline;
}
break;
default: break;
}
}
}
protected override void StopMoveProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (!MoveInfo.IsInWait )
{
switch (MoveInfo.MoveStep)
{
//流水线各装置复原位，夹料气缸状态不变 //阻挡气缸全部=0 //上下气缸上升，、 //上升到位，顶升气缸下降，前后气缸回退
case LineMoveStep.MH_UpDownCylinder_Up:
{
MoveInfo.NextMoveStep(LineMoveStep.MH_OtherCylinder_Back);
LogInfo( "停止运动： (上升到位，顶升气缸下降，前后气缸回退 )开始");
IOMove(IO_Type.UpDownCylinder_Up, IO_VALUE.LOW);
CylinderMove(MoveInfo, IO_Type.TopCylinder_UP, IO_Type.TopCylinder_Down);
CylinderMove(MoveInfo, IO_Type.BeforeAfterCylinder_Before, IO_Type.BeforeAfterCylinder_After);
break;
}
case LineMoveStep.MH_OtherCylinder_Back:
{
LogInfo("停止运行完成，停止伺服！");
CloseAxis(Config.UpDown_Axis);
CloseAxis(Config.Batch_Axis);
if (UseAxis)
{
LogInfo("停止运动：停止伺服");
ACServerManager.SuddenStop(Config.Batch_Axis);
}
runStatus = LineRunStatus.Runing;
MoveInfo.EndMove();
break;
}
default: break;
}
}
}
/// <summary>
/// 停止运动
/// </summary>
public override void StopMove()
{
//如果正在出库中，需要减去托盘号
if (MoveInfo.MoveType.Equals(LineMoveType.OutStore))
{
// LogInfo( "停止运动时出库执行中，减去托盘数；");
//减去需要的盘数
// TrayManager.DelNeedEmptyTrayNum();
MoveInfo.EndMove();
}
runStatus = LineRunStatus.Busy;
LogInfo( "停止运动：（上下气缸上升端，阻挡气缸输入=0 ）开始 ");
MoveInfo.NewMove(LineMoveType.StopMove);
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownCylinder_Up);
UpdownUpMove();
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
}
/// <summary>
/// 上下气缸移动到上升端
/// </summary>
private void UpdownUpMove()
{
if (UseAxis)
{
ACAxisMove(Config.Batch_Axis, Config.BatchAxisP1, Config.BatchAxis_P1Speed);
}
else
{
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
}
}
private void UpdownDownMove(int trayHeight)
{
if (UseAxis)
{
int position = Config.GetUpdownPosition(trayHeight);
ACAxisMove(Config.Batch_Axis, position, Config.BatchAxis_DownSpeed);
}
else
{
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Up, IO_Type.UpDownCylinder_Down);
}
}
private void UpdownDownBoxMove(int trayHeight)
{
if (UseAxis)
{
int position = Config.GetUpdownBoxPosition(trayHeight);
ACAxisMove(Config.Batch_Axis, position, Config.BatchAxis_DownSpeed);
}
else
{
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Up, IO_Type.UpDownCylinder_Down);
}
}
private void UpdownHomeMove()
{
if (UseAxis)
{
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownHomeMove);
ACAxisHomeMove(Config.Batch_Axis);
}
else
{
MoveInfo.NextMoveStep(LineMoveStep.MH_UpDownCylinder_Up);
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
}
}
public override bool StartOutStoreMove(InOutParam param)
{
return true;
}
protected override void OutStoreProcess()
{
}
protected override void CheckFixtureProcess()
{
}
}
}