StoreStep.cs
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using log4net;
using OnlineStore.Common;
using OnlineStore.DeviceLibrary;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.IO;
using System.IO.Ports;
using System.Linq;
using System.Text;
using System.Windows.Forms;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
///0= 等待启动/已经停止,1=初始化完成, 2=正常运行中,3=可以进行新的处理,4=忙碌,重置
/// </summary>
public enum LineRunStatus
{
/// <summary>
/// 等待启动/已经停止
/// </summary>
Wait = 0,
/// <summary>
/// 初始化 ,原点返回状态中,只有流水线使用
/// </summary>
HomeMoving = 1,
/// <summary>
/// 设备正在重置中,请稍后
/// </summary>
Reset = 2,
/// <summary>
/// 正常运行中,可以进行新的处理
/// </summary>
Runing = 3,
/// <summary>
/// 正在忙碌中,请稍后
/// </summary>
Busy = 4,
}
/// <summary>
///1=设备联机(正常就绪)(入库后,BOX恢复原始状态)(出库后,移载装置恢复原始状态),
///2=急停,3=故障,4=警告,5=调试
/// 6=入库执行中,7=入仓完成,8=入仓失败
/// 9=出库执行,10=出仓完成,11=出库失败
/// </summary>
public enum LineStatus
{
None=0,
/// <summary>
/// 1=设备联机(正常就绪)(入库后,BOX恢复原始状态)(出库后,移载装置恢复原始状态),
/// </summary>
StoreOnline = 1,
/// <summary>
///2=急停中
/// </summary>
SuddenStop = 2,
/// <summary>
/// 3=故障中
/// </summary>
InTrouble = 3,
/// <summary>
/// 4=警告
/// </summary>
Warning = 4,
/// <summary>
/// 5=设备调试中
/// </summary>
Debugging = 5,
/// <summary>
/// 6=入库执行中
/// </summary>
InStoreExecute = 6,
/// <summary>
/// 7= 入仓位完成(料仓Box把料盘放入对应的库位中,装置还未恢复原始状态)
/// </summary>
InStoreEnd = 7,
/// <summary>
/// 8=入库失败
/// </summary>
InStoreFaild = 8,
/// <summary>
/// 9=出库执行中",
/// </summary>
OutStoreExecute = 9,
/// <summary>
///10= 出仓位完成( 料盘已经放到Box门口)
/// </summary>
OutStoreBoxEnd = 10,
/// <summary>
/// 12=移栽出库移栽过程中(移栽完成后变成OnLine)
/// </summary>
OutMoveExecute = 12,
/// <summary>
///11=出库失败
/// </summary>
OutStoreFaild = 11,
/// <summary>
/// 重置中(原点返回和重置都发此状态)
/// </summary>
ResetMove =13,
}
/// <summary>
/// 料仓运动状态(当料仓状态=busy时,才会有此运动状态)
/// </summary>
public enum LineMoveStep
{
/// <summary>
/// 无操作,等待状态
/// </summary>
Wait = 0,
#region 流水线入仓操作 100开始
/// <summary>
/// 流水线入仓,开始扫码 扫描枪触发,数据处理
/// </summary>
LI_Scannering = 101,
/// <summary>
/// 流水线入仓,料仓号及库位号发送, 夹具号编码记忆(X5,X6.X7)数据接收
/// </summary>
LI_WaitServerResult = 102,
/// <summary>
/// 等待100毫秒后再放行
/// </summary>
LI_00_Wait100 = 103,
/// <summary>
/// 阻挡气缸0-2下降
/// </summary>
LI_01_StopCylinder2Down = 104,
/// <summary>
/// 检测夹具检测1=0 ) 开始
/// </summary>
LI_02_FixtureCheck = 105,
/// <summary>
/// 阻挡气缸0-2上升
/// </summary>
LI_03_StopCylinder2Up = 106,
/// <summary>
/// 阻挡气缸0-1下降
/// </summary>
LI_04_StopCylinder1Down = 107,
#endregion
#region 流水线出库操作200开始
/// <summary>
/// 流水线出库,等待100毫秒之后在放行
/// </summary>
LO_00_Wait100 = 200,
/// <summary>
/// 流水线出库,阻挡气缸0-2下降
/// </summary>
LO_01_StopCylinder2Down = 201,
/// <summary>
/// 流水线出库, 检测夹具检测1=0
/// </summary>
LO_02_FixtureCheck = 202,
/// <summary>
/// 流水线出库,阻挡气缸0-2上升
/// </summary>
LO_03_StopCylinder2Up = 203,
/// <summary>
/// 阻挡气缸0-1下降
/// </summary>
LO_04_StopCylinder1Up = 204,
#endregion
#region 移栽装置原点返回和重置步骤 2000开始
/// <summary>
/// 上下气缸回原点
/// </summary>
MH_UpDownHomeMove = 2000,
/// <summary>
/// 料仓移栽装置,上下气缸上升端
/// </summary>
MH_UpDownCylinder_Up = 2001,
/// <summary>
/// 料仓移载装置,其他气缸运行到初始状态( 顶升气缸下降端,前后气缸后退端,夹料气缸放松端,阻挡气缸输入=0 )
/// </summary>
MH_OtherCylinder_Back = 2002,
#endregion
#region 移载装置入库处理 3000-3050
/// <summary>
///移载装置入库处理,检测 夹具编码
/// </summary>
MI_05_CodeCheck = 3005,
/// <summary>
///移载装置入库处理,编码与仓位一致,上下气缸1下降
/// </summary>
MI_07_UpDownCylinderDown = 3007,
/// <summary>
///移载装置入库处理,编码与仓位一致,上下气缸1下降后,等待0.3秒,防止没有 下降到位就夹紧
/// </summary>
MI_07_UpDownCylinderDownWait = 3024,
/// <summary>
///移载装置入库处理,夹料气缸1夹紧
/// </summary>
MI_08_ClampCylinderSlack = 3008,
/// <summary>
///移载装置入库处理,上下气缸1上升
/// </summary>
MI_09_UpDownCylinderUp = 3009,
/// <summary>
///移载装置入库处理,,前后气缸1前进
/// </summary>
MI_10_BeforeAfterCylinderBefore = 3010,
/// <summary>
/// 移载装置入库处理,等待box等待状态才能继续操作
/// </summary>
MI_10_WaitBox = 3006,
/// <summary>
///移载装置入库处理,上下气缸1下降
/// </summary>
MI_11_UpDownCylinderDown = 3011,
/// <summary>
///移载装置入库处理,,夹料气缸1放松
/// </summary>
MI_12_ClampCylinderTighten = 3012,
/// <summary>
///移载装置入库处理,上下气缸1上升
/// </summary>
MI_13_UpdownCylinderUp = 3013,
/// <summary>
///移载装置入库处理,,前后气缸1后退
/// </summary>
MI_14_BeforeAfterCylinderAfter = 3014,
/// <summary>
///移载装置入库处理,检测到X102-1=1送料流程完成
/// </summary>
MI_15_SendEnd = 3015,
/// <summary>
///移载装置入库处理,编码不一致,顶升气缸1下降
/// </summary>
MI_20_TopCylinderDown = 3020,
/// <summary>
///移载装置入库处理,阻挡气缸1-2下降
/// </summary>
MI_21_StopCylinderDown = 3021,
/// <summary>
///移载装置入库处理,检测Check4=0,
/// </summary>
MI_22_FixtureCheck_Low = 3022,
/// <summary>
///移载装置入库处理,,,阻挡气缸1-2 上升,等待200毫秒
/// </summary>
MI_23_StopCylinderReset = 3023,
#endregion
#region 移栽装置出入库共同模块 3080-3100
/// <summary>
///移载(流水线)装置出入库处理,阻挡气缸1-1下降
/// </summary>
MIO_01_StopCylinder1Down = 3081,
/// <summary>
///移载(流水线)装置出入库处理,夹具检测1-4=1
/// </summary>
MIO_02_FixtureCheck = 3082,
/// <summary>
///移载(流水线)装置出入库处理,阻挡气缸1-1上升
/// </summary>
MIO_03_StopCylinder2Down = 3083,
/// <summary>
/// 检测夹具检测IO1=1
/// </summary>
MIO_04_Wait = 3084,
/// <summary>
/// 等待一秒钟
/// </summary>
MIO_05_WaitTime = 3085,
/// <summary>
///移载(流水线)装置出入库处理,顶 升气缸上升
/// </summary>
MIO_06_TopCylinderUp = 3086,
/// <summary>
/// 此处 顶升气缸上升时等待一秒钟,再下降,现在看起来没有升到位就下降
/// </summary>
MIO_07_TopCylinderUpWait = 3087,
/// <summary>
/// 等待StoreMove完成当前操作开始入库
/// </summary>
MIO_08_WaitInStore=3088,
/// <summary>
/// 等待StoreMove移走料盘开始放托盘通过
/// </summary>
MIO_09_WaitLetFixtureGo=3089,
#endregion
#region 移栽装置出库处理 3100-3200
/// <summary>
/// 移载(流水线)装置出库处理, 检测夹具编码并记忆,托盘 是空盘,并且BOX在出库等待中,开始移栽料盘
/// </summary>
MO_11_CodeRember = 3101,
/// <summary>
/// 移载(流水线)装置出库处理 ,顶升气缸1下降
/// </summary>
MO_12_TopCylinder_Down = 3102,
/// <summary>
/// 如果是移栽2需要等待托盘是否可以走
/// </summary>
MO_13_WaitCanGo=3103,
/// <summary>
/// 移载(流水线)装置出库处理, 阻挡气缸1-2下降
/// </summary>
MO_14_StopCylinder2_Down = 3104,
/// <summary>
/// 移载(流水线)装置出库处理, 阻挡2托盘检测=0,
/// </summary>
MO_15_Tray_Check = 3105,
/// <summary>
/// 移载(流水线)装置出库处理, 阻挡气缸1-1下降 阻挡气缸1-2上升
/// </summary>
MO_16_StopCylinder_Back = 3106,
/// <summary>
/// 移栽装置出库处理,开始出库
/// </summary>
MO_50_StartOutProcess=3150,
/// <summary>
/// 移栽装置出库处理。。前后气缸1前进
/// </summary>
MO_51_BeforeAfterCylinderBefore = 3151,
/// <summary>
/// 移栽装置出库处理。上下气缸1下降
/// </summary>
MO_52_UpDownCylinderDown = 3152,
/// <summary>
/// 移栽装置出库处理。上下气缸1下降后,等待0.3秒再夹紧,防止没有下降到位就夹紧操作
/// </summary>
MO_53_UpDownCylinderDownWait = 3153,
/// <summary>
/// 移栽装置出库处理。 夹料气缸1夹紧
/// </summary>
MO_54_ClampCylinderSlack = 3154,
/// <summary>
/// 移栽装置出库处理。 上下气缸1上升
/// </summary>
MO_55_UpDownCylinderUp = 3155,
/// <summary>
/// 移栽装置出库处理。 前后气缸1后退
/// </summary>
MO_56_BeforeAfterCylinderAfter = 3156,
/// <summary>
/// 移载(流水线)装置出库处理,上下气缸1下降
/// </summary>
MO_58_UpDownCylinderDown = 3158,
/// <summary>
/// 移载(流水线)装置出库处理,夹料气缸1放松
/// </summary>
MO_59_ClampCylinderTighten = 3159,
/// <summary>
/// 移载(流水线)装置出库处理,上下气缸1上升
/// </summary>
MO_60_UpDownCylinderUp = 3160,
#endregion
#region 横移轨道处理 5000 开始
SW00_Wait=5000,
/// <summary>
/// 定位气缸下降
/// </summary>
SW01_LocationCylinderDown=5001,
/// <summary>
/// 等待轨道1夹具检测信号
/// </summary>
SW02_WaitFixtureCheck=5002,
/// <summary>
/// 横移轨道顶升气缸上升
/// </summary>
SW03_TopCylinderUp=5003,
/// <summary>
/// 横移轨道点击转动
/// </summary>
SW04_DriveMotorMove=5004,
/// <summary>
/// 收到横移轨道2夹具检测信号
/// </summary>
SW05_WaitOutFixtureCheck=5005,
/// <summary>
/// 等待出口信号持续一段时间
/// </summary>
SW06_WatOutFixture2=5006,
/// <summary>
/// 停止横移轨道转动,横移轨道顶升气缸下降
/// </summary>
SW07_TopCylinderDown=5007,
/// <summary>
/// 阻挡2下降,等待托盘流出
/// </summary>
SW08_StopDrive=5008,
/// <summary>
/// 等待托盘流出,上升阻挡气缸
/// </summary>
SW09_WaitTrayGo=5009,
#endregion
#region 入料装置原点返回,10000开始
/// <summary>
/// 放料阻挡气缸上升,顶升气缸下降
/// </summary>
FR_01_StopCylinderMove = 10001,
/// <summary>
/// 升降轴托盘气缸后退
/// </summary>
FR_03_TrayLocation_After=10003,
/// <summary>
/// 定位气缸下降
/// </summary>
FR_04_LocationCylinder_Down = 10004,
/// <summary>
/// 伺服原点返回
/// </summary>
FR_05_AxisHomeMove =10005,
/// <summary>
/// 伺服到P1点
/// </summary>
FR_06_AxisToP1=10006,
/// <summary>
///上料装置:上料横移机构上升SOL
/// </summary>
FR_07_MoveCylinder_Up = 10007,
/// <summary>
///上料装置:上料气缸放松SOL
/// </summary>
FR_08_MoveCylinder_Slack = 10008,
/// <summary>
///上料装置:上料横移气缸取料端SOL
/// </summary>
FR_09_MoveCylinder_Take = 10009,
/// <summary>
///上料装置:出口顶升下降SOL
/// </summary>
FR_10_OutTopCylinder_Down = 10010,
#endregion
#region 入料装置入料处理,11000开始
////SL1定位工位检测有信号,阻挡气缸不能下降。
//SL1定位工位检测无信号,阻挡气缸下降,然后料架到工位
//待机位:上料横移机构后退端,上升端,放松端
//移栽伺服原点在上方,只有移栽到流水线时才需要用到,其他时候都在上方待机点
//提升伺服原点在上方,需要配置待机点P1=500?,下降点P5=10000?,回原点负方向
//
//提升伺服先上升到待机点,SL1升降盘定位气缸1后退,定位气缸下降,料架才能进入上料工位
//料架进入上料工位后,定位气缸先上升
//提升伺服下降到P2
////升降盘定位气缸前进
//提升伺服缓慢上升,绝对位置=P1,若上升到P1么有X105,那么没有料盘
// 检测到X105信号,提升伺服停止
// 上料横移机构取料
// 上料横移机构下降
// 上料横移机构夹紧
// 上料横移机构上升
// 提升伺服开始缓慢上升到位
// 计算高度,宽度并记录
// 上料横移机构到放料端
//等待拦截到托盘,并顶升上升,定位上升
// 上料横移机构下降
// 移栽伺服下降到对应盘高位置
//上料气缸放松
// 移栽伺服上升,
// 上料横移机构上升
/// <summary>
/// 入料流程:升降盘定位气缸后退
/// </summary>
FI_01_TrayLocation_After = 11001,
/// <summary>
/// 入料流程:定位气缸下降
/// </summary>
FI_02_LocationCylinder_Down = 11002,
/// <summary>
/// 入口流水线转动,等待入料检测信号消失
/// </summary>
FI_03_InLineStart = 11003,
/// <summary>
/// 入口流水线转动,等待阻挡气缸信号到位
/// </summary>
FI_04_InLineRun= 11004,
/// <summary>
/// 入口流水线转动,等待入料阻挡信号消失
/// </summary>
FI_05_InLineStart = 11005,
/// <summary>
/// 入口流水线转动,等待定位工位检测到位
/// </summary>
FI_06_InLineRun = 11006,
/// <summary>
/// 已有工位检测信号,定位气缸上升
/// </summary>
FI_07_LocationCylinder_Up = 11007,
/// <summary>
/// 提升轴下降到位P2
/// </summary>
FI_08_BatchAxisToP2 = 11008,
/// <summary>
/// 升降盘定位气缸前进
/// </summary>
FI_09_TrayLocation_Before = 11009,
/// <summary>
/// 上料轴开始慢速上升到P3点,等待加测到料盘
/// </summary>
FI_10_AxisUpMove= 11010,
/// <summary>
/// 判断是否有料盘,若无料盘,提升伺服下降
/// 有料盘:上料横移机构取料
/// </summary>
FI_11_MoveCylinder_Take = 11011,
/// <summary>
/// 上料横移机构下降
/// </summary>
FI_12_MoveCylinder_Down = 11012,
/// <summary>
/// 上料横移机构夹紧
/// </summary>
FI_13_MoveCylinder_Tighten = 11013,
/// <summary>
/// 上料横移机构上升,同时伺服运动到P3
/// </summary>
FI_14_MoveCylinder_Up = 11014,
/// <summary>
/// 记录高度尺寸
/// </summary>
FI_15_SaveSize= 11015,
/// <summary>
/// 上料横移气缸放料SOL
/// </summary>
FI_16_MoveCylinder_Emptying = 11016,
/// <summary>
/// 等待空托盘到达,并顶升上升,定位上升
/// </summary>
FI_17_WaitTray= 11017,
/// <summary>
/// 上料机构下降
/// </summary>
FI_18_MoveCylinder_Down = 11018,
/// <summary>
/// 移栽伺服下降到指定位置
/// </summary>
FI_19_UpdownAxisToP2= 11019,
/// <summary>
/// 上料气缸放松
/// </summary>
FI_20_MoveCylinder_Slack = 11020,
/// <summary>
/// 升降伺服到P1点
/// </summary>
FI_21_UpDownAxisToP1= 11021,
/// <summary>
/// 上料横移机构上升
/// </summary>
FI_22_MoveCylinder_Up = 11022,
/// <summary>
/// 上料横移机构到取料端
/// </summary>
FI_23_MoveCylinder_Take = 11023,
/// <summary>
/// 上料完成,未检测到料盘,提升伺服到P2点
/// </summary>
FI_31_BatchAxisToP2 = 11031,
/// <summary>
/// 上料完成,升降盘定位气缸后退
/// </summary>
FI_32_TrayLocationCylinder_After = 11032,
/// <summary>
/// 上料完成,提升伺服到P1点
/// </summary>
FI_33_BatchAxisToP1 = 11033,
/// <summary>
/// 上料完成,定位气缸下降,开始空料架移出
/// </summary>
FI_34_LocationCylinder_Down = 11034,
#endregion
#region 入料装置出料处理,12000开始
/// <summary>
///
/// </summary>
FO_01_OutLineStart = 11001,
#endregion
#region 出料装置移栽出料,20000开始
/// <summary>
/// 上下气缸下降
/// </summary>
PO_01_UpDownCylinderDown = 20001,
/// <summary>
/// 等待0.3秒后再夹紧
/// </summary>
PO_02_UpDownCylinderDownWait = 20002,
/// <summary>
/// 夹料气缸夹紧
/// </summary>
PO_03_ClampCylinderSlack=20003,
/// <summary>
/// 上下气缸上升
/// </summary>
PO_04_UpDownCylinderUp = 20004,
/// <summary>
/// 等待可以移栽料盘到流水线
/// </summary>
PO_05_WaitBox = 20005,
/// <summary>
/// 前后气缸前进
/// </summary>
PO_06_BeforeAfterCylinderBefore = 20006,
/// <summary>
/// 上下气缸下降
/// </summary>
PO_07_UpDownCylinderDown = 20007,
/// <summary>
/// 夹料气缸放松
/// </summary>
PO_08_ClampCylinderTighten = 20008,
/// <summary>
/// 上下气缸上升
/// </summary>
PO_09_UpdownCylinderUp = 20009,
/// <summary>
/// 前后气缸后退,等待4000
/// </summary>
PO_10_BeforeAfterCylinderAfter = 20010,
#endregion
#region 出料流水线处理,30000开始
/// <summary>
/// 出料流水线复位,定位气缸下降
/// </summary>
DL_R_CylinderDown=30001,
/// <summary>
/// 转动皮带开始运行
/// </summary>
DL_R_StartRun=30002,
/// <summary>
/// 皮带线检测处理
/// </summary>
DL_R_LineCheck=30100,
#endregion
}
public enum LineAlarmType
{
/// <summary>
/// 没有报警
/// </summary>
None = 0,
/// <summary>
/// 轴报警
/// </summary>
AxisAlarm = 1,
/// <summary>
/// 收到急停
/// </summary>
SuddenStop = 10,
/// <summary>
/// 没有气压信号
/// </summary>
NoAirCheck = 11,
/// <summary>
/// 轴运动错误,没有达到指定脉冲,但是io判断已停止运动
/// </summary>
AxisMoveError = 20,
/// <summary>
/// io信号超时未收到
/// </summary>
IoSingleTimeOut = 30,
/// <summary>
/// 电钢报警
/// </summary>
StellAlarm=50,
}
}