DischargeLine_Partial.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
partial class DischargeLine
{
#region 托盘检测
private void StartCheckFixture()
{
int num = TrayManager.GetNum(DeviceID);
if (IOValue(IO_Type.StopCylinder_Check2).Equals(IO_VALUE.HIGH))
{
//托盘在两个阻挡内
if (num > 0)
{
SecondMoveInfo.NewMove(LineMoveType.CheckFixture);
CheckLog("托盘检测（流水线阻挡）SecondStoreMove：(MIO_03_StopCylinder2Down 阻挡气缸1-1上升）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_StopCylinder2Down);
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down1, IO_VALUE.LOW));
// SecondMoveInfo.EndStepWait();
}
else
{
LogUtil.error(Name + "检测到check4亮，但是为获取到托盘号，StartCheckFixture失败~");
}
}
else if (IOValue(IO_Type.StopCylinder_Check1).Equals(IO_VALUE.HIGH))
{
//托盘在第一个阻挡处
SecondMoveInfo.NewMove(LineMoveType.CheckFixture);
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_01_StopCylinder1Down);
CheckLog(" 托盘检测：料盘检测 SecondStoreMove（MIO_01_StopCylinder1Down阻挡气缸1-1下降 ，最多等待1秒）");
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH));
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.Fixture_Check_4, IO_VALUE.HIGH));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1500));
}
}
private bool CheckIsNeedOutStore()
{
//TODO 判断是否是需要移栽出料的料盘
return false;
}
protected override void CheckFixtureProcess()
{
if (!LineManager.Line.isCanProcessLine())
{
return;
}
if (SecondMoveInfo.IsInWait)
{
CheckWait(SecondMoveInfo);
}
if (SecondMoveInfo.IsInWait)
{
return;
}
#region 托盘检测
if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_01_StopCylinder1Down))
{
CheckLog("托盘检测（流水线阻挡）SecondStoreMove：(MIO_02_FixtureCheck 阻挡气缸1-1上升，等待 阻挡2托盘检测=1）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_StopCylinder2Down);
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down1, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check2, IO_VALUE.HIGH));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_02_FixtureCheck))
{
CheckLog("托盘检测（流水线阻挡）SecondStoreMove：(MIO_03_StopCylinder2Down 阻挡气缸1-1上升）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_03_StopCylinder2Down);
IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down1, IO_VALUE.LOW));
// SecondMoveInfo.EndStepWait();
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_03_StopCylinder2Down))
{
CheckLog("托盘检测（流水线阻挡）SecondStoreMove：(MIO_04_Wait ,等待编码信号稳定）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_04_Wait);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_04_Wait))
{
try
{
//判断是否需要顶升
bool isNeed = false;
//此处先对托盘号进行验证
currMoveTrayNum = TrayManager.GetNum(DeviceID);
bool isFull = TrayManager.IsFixTureFull(currMoveTrayNum);
if (TrayManager.RightTrayCode(currMoveTrayNum, preTrayNum, false))
{
//出料中，需要拦盘
if (CheckIsNeedOutStore())
{
//preTrayNum = currMoveTrayNum;
SecondMoveInfo.MoveParam = new InOutParam(currMoveTrayNum);
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_05_CodeRember);
SecondMoveInfo.EndStepWait();
return;
}
}
else
{
string msg = Name + " 托盘顺序错乱，上个托盘号【" + preTrayNum + "】当前托盘号 【" + currMoveTrayNum + "】最大盘号【" + TrayManager.MaxTrayNum + "】";
TrayManager.UpdateTrayNumError(DeviceID, msg);
LogUtil.error(msg);
return;
}
if (isNeed)
{
CheckLog("托盘检测（流水线阻挡）SecondStoreMove：(MIO_05_WaitTime 等待一秒钟）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_05_WaitTime);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(200));
}
else
{
LogInfo(SecondMoveInfo.MoveNum + "***************上个托盘号【" + preTrayNum + "】，当前" + (isFull ? "有料托盘" : "空托盘") + "【" + currMoveTrayNum + "】没有出出料任务，放盘通过~");
// preTrayNum = currMoveTrayNum;
if (TrayManager.ErrorStoreId.Equals(DeviceID))
{
TrayManager.UpdateTrayNumError(-1, "");
}
CheckLog("托盘放行 SecondStoreMove：(MO_07_WaitCanGo ，移栽2，需要判断是否可以放盘通过,最多等待10000）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_07_WaitCanGo);
//if (DeviceID.Equals(2))
//{
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(10000));
// SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitSideWay());
// SecondMoveInfo.OneWaitCanEndStep = true;
//}
}
}
catch (Exception ex)
{
LogUtil.error("判断托盘是否需要顶升出错：" + ex.ToString());
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_05_WaitTime))
{
CheckLog("托盘检测（流水线阻挡）SecondStoreMove：(MIO_06_TopCylinderUp 顶升气缸上 升 ）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_06_TopCylinderUp);
CylinderMove(SecondMoveInfo, IO_Type.TopCylinder_Down, IO_Type.TopCylinder_UP);
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_06_TopCylinderUp))
{
CheckLog("托盘检测（流水线阻挡）SecondStoreMove：(MIO_07_TopCylinderUpWait ,顶升气缸上升时等待1秒钟，再下降）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_07_TopCylinderUpWait);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_07_TopCylinderUpWait))
{
CheckLog("托盘检测（流水线阻挡）*************** 托盘号【" + currMoveTrayNum + "】");
//托盘号正确
//preTrayNum = num;
bool isNeedMove = false;
//判断盘是空盘,空盘并且编号正确才需要放料盘过去
if (CheckIsNeedOutStore())
{
SecondMoveInfo.MoveParam = new InOutParam(currMoveTrayNum);
isNeedMove = true;
LogInfo(SecondMoveInfo.MoveNum + "*************** 托盘号【" + currMoveTrayNum + "】可以放出料托盘，正在出料中，移栽料盘");
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_05_CodeRember);
SecondMoveInfo.EndStepWait();
}
else
{
//preTrayNum = num;
if (TrayManager.ErrorStoreId.Equals(DeviceID))
{
TrayManager.UpdateTrayNumError(-1, "");
}
CheckLog("托盘检测 SecondStoreMove：(MO_09_TopCylinder_Down ，托盘号【" + currMoveTrayNum + "】,直接放盘通过，顶升气缸下降）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_06_TopCylinder_Down);
CylinderMove(SecondMoveInfo, IO_Type.TopCylinder_UP, IO_Type.TopCylinder_Down);
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MIO_08_WaitInStore) && MoveInfo.MoveType.Equals(LineMoveType.None))
{
CheckLog("托盘放行 SecondStoreMove：(MIO_09_WaitLetFixtureGo ，等待移栽完成后放开阻挡）");
StartOutStoreMove(SecondMoveInfo.MoveParam);
SecondMoveInfo.NextMoveStep(LineMoveStep.MIO_09_WaitLetFixtureGo);
}
#endregion
#region 不需要出出料，直接放行
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_06_TopCylinder_Down))
{
CheckLog("托盘放行 SecondStoreMove：(MO_07_WaitCanGo ，移栽2，需要判断是否可以放盘通过,最多等待10000）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_07_WaitCanGo);
if (DeviceID.Equals(2))
{
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(10000));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitSideWay());
SecondMoveInfo.OneWaitCanEndStep = true;
}
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_07_WaitCanGo))
{
CheckLog("托盘放行 SecondStoreMove：(MO_10_StopCylinder2_Down ，阻挡气缸1-2下降）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_10_StopCylinder2_Down);
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.HIGH);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down2, IO_VALUE.HIGH));
// SecondMoveInfo.EndStepWait();
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_10_StopCylinder2_Down))
{
CheckLog("托盘放行 SecondStoreMove：(MO_11_Tray_Check ， 阻挡2托盘检测=0）, 延时2秒）");
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_11_Tray_Check);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Check2, IO_VALUE.LOW));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_11_Tray_Check))
{
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_12_StopCylinder_Back);
CheckLog("托盘放行 SecondStoreMove：(MO_12_StopCylinder_Back ， 阻挡气缸1-2上升 ）");
IOMove(IO_Type.StopCylinder_Down2, IO_VALUE.LOW);
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.StopCylinder_Down2, IO_VALUE.LOW));
SecondMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(200));
}
else if (SecondMoveInfo.MoveStep.Equals(LineMoveStep.MO_12_StopCylinder_Back))
{
preTrayNum = currMoveTrayNum;
CheckLog("托盘放行 SecondStoreMove：(托盘放行结束） ");
// IOMove(IO_Type.StopCylinder_Down1, IO_VALUE.HIGH);
SecondMoveInfo.EndMove();
}
#endregion
}
#endregion
#region 料盘移栽处理
public override bool StartOutStoreMove(InOutParam param)
{
string posId = param != null ? param.PosId : "";
//调试模式移栽装置不需要有操作
if (IsDebug)
{
LogInfo("需要出料【" + posId + "】处于调试模式，暂时不再进行出出料操作");
return false;
}
if (runStatus.Equals(LineRunStatus.Runing))
{
runStatus = LineRunStatus.Busy;
lineStatus = LineStatus.OutStoreExecute;
MoveInfo.MoveParam = param;
MoveInfo.NewMove(LineMoveType.OutStore);
LogInfo("出料【" + posId + "】处理（移栽）：(PO_01_UpDownCylinderDown,上下气缸1下降）");
MoveInfo.NextMoveStep(LineMoveStep.PO_01_UpDownCylinderDown);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Up, IO_Type.UpDownCylinder_Down);
return true;
}
else
{
LogUtil.error(Name + " 启动出料【" + posId + "】 失败，当前 storeStatus=" + runStatus);
return false;
}
}
protected override void OutStoreProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (SecondMoveInfo.IsInWait)
{
CheckWait(SecondMoveInfo);
}
if (MoveInfo.IsInWait)
{
return;
}
string posId = MoveInfo.MoveParam != null ? MoveInfo.MoveParam.PosId : "";
if (MoveInfo.MoveStep.Equals(LineMoveStep.PO_01_UpDownCylinderDown))
{
InStoreLog("出料：(PO_02_UpDownCylinderDownWait, 编码与仓位一致，上下气缸1下降后等待0.3秒再夹紧，防止没有下降到位就夹紧");
MoveInfo.NextMoveStep(LineMoveStep.PO_02_UpDownCylinderDownWait);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
}
//只有当BOX可以进行出出料时，移栽物品，防止卡住
else if (MoveInfo.MoveStep.Equals(LineMoveStep.PO_02_UpDownCylinderDownWait))
{
InStoreLog("出料：(PO_02_UpDownCylinderDownWait，夹料气缸夹紧）");
MoveInfo.NextMoveStep(LineMoveStep.PO_03_ClampCylinderSlack);
CylinderMove(MoveInfo, IO_Type.ClampCylinder_Tighten, IO_Type.ClampCylinder_Slack);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.PO_03_ClampCylinderSlack))
{
InStoreLog("出料：(PO_04_UpDownCylinderUp，上下气缸上升）");
MoveInfo.NextMoveStep(LineMoveStep.PO_04_UpDownCylinderUp);
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.PO_04_UpDownCylinderUp))
{
int num = MoveInfo.MoveParam.TrayNumber;
MoveInfo.NextMoveStep(LineMoveStep.PO_05_WaitBox);
LogInfo("出料PO_05_WaitBox【" + posId + "】处理（等待可以移栽） 更新盘号【" + num + "】为空盘");
MoveInfo.WaitList.Add(WaitResultInfo.WaitBoxCanReviceTray());
TrayManager.UpdateFixtureValue(num, false, 0);
//阻挡气缸移动
InStoreLog("放托盘（放开阻挡）：SecondStoreMove=MO_09_TopCylinder_Down 物品已移走，顶升气缸1下降）");
SecondMoveInfo.NewMove(LineMoveType.CheckFixture);
SecondMoveInfo.NextMoveStep(LineMoveStep.MO_06_TopCylinder_Down);
CylinderMove(SecondMoveInfo, IO_Type.TopCylinder_UP, IO_Type.TopCylinder_Down);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.PO_05_WaitBox))
{
InStoreLog("出料：(PO_06_BeforeAfterCylinderBefore，前后气缸前进）");
MoveInfo.NextMoveStep(LineMoveStep.PO_06_BeforeAfterCylinderBefore);
CylinderMove(MoveInfo, IO_Type.BeforeAfterCylinder_After, IO_Type.BeforeAfterCylinder_Before);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.PO_06_BeforeAfterCylinderBefore))
{
InStoreLog("出料：(PO_07_UpDownCylinderDown ，上下气缸下降）");
MoveInfo.NextMoveStep(LineMoveStep.PO_07_UpDownCylinderDown);
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Up, IO_Type.UpDownCylinder_Down);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.PO_07_UpDownCylinderDown))
{
InStoreLog("出料： (PO_08_ClampCylinderTighten，夹料气缸放松）");
MoveInfo.NextMoveStep(LineMoveStep.PO_08_ClampCylinderTighten);
CylinderMove(MoveInfo, IO_Type.ClampCylinder_Slack, IO_Type.ClampCylinder_Tighten);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.PO_08_ClampCylinderTighten))
{
InStoreLog("出料：(PO_09_UpdownCylinderUp，上下气缸上升）");
MoveInfo.NextMoveStep(LineMoveStep.PO_09_UpdownCylinderUp);
CylinderMove(MoveInfo, IO_Type.UpDownCylinder_Down, IO_Type.UpDownCylinder_Up);
}
else if (MoveInfo.MoveStep.Equals(LineMoveStep.PO_09_UpdownCylinderUp))
{
InStoreLog("出料：(PO_10_BeforeAfterCylinderAfter，前后气缸后退，等待4000 ）");
MoveInfo.NextMoveStep(LineMoveStep.PO_10_BeforeAfterCylinderAfter);
CylinderMove(MoveInfo, IO_Type.BeforeAfterCylinder_Before, IO_Type.BeforeAfterCylinder_After);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(4000));
}
else if( MoveInfo.MoveStep.Equals(LineMoveStep.PO_10_BeforeAfterCylinderAfter))
{
LogInfo("出料【" + posId + "】处理完成！");
runStatus = LineRunStatus.Runing;
lineStatus = LineStatus.StoreOnline;
MoveInfo.EndMove();
}
}
#endregion
private void CheckLog(string msg)
{
LogUtil.debug(Name + msg);
}
private void InStoreLog(string msg)
{
string posId = MoveInfo.MoveParam != null ? MoveInfo.MoveParam.PosId : "";
LogUtil.info(Name + "【" + posId + "】" + msg);
}
private void OutStoreLog(string msg)
{
string posId = MoveInfo.MoveParam != null ? MoveInfo.MoveParam.PosId : "";
LogUtil.info(Name + "【" + posId + "】" + msg);
}
}
}