StoreManager.cs
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using log4net;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.IO;
using System.IO.Ports;
using System.Linq;
using System.Text;
using System.Windows.Forms;
namespace OnlineStore.DeviceLibrary
{
public class StoreManager
{
/// <summary>
/// 当前出入库的模式
/// </summary>
public static int CurrInOutType = 0;
public static readonly ILog LOGGER = LogManager.GetLogger(System.Reflection.MethodBase.GetCurrentMethod().DeclaringType);
public static PackingStoreBean Store = null;
public static Store_Config Config = null;
public static Dictionary<int, BaseConfig> AllConfigMap = null;
private static bool isInit = false;
public static bool IsConnectServer = !ConfigAppSettings.GetValue(Setting_Init.http_server).Equals("");
public StoreManager()
{
}
#region 配置文件加载更新
public static void CheckEnum(Type type)
{
if (type.IsEnum)
{
List<int> valueList = new List<int>();
foreach (int item in Enum.GetValues(type))
{
if (valueList.Contains(item))
{
LogUtil.error(type.Name + "枚举值:" + item + "重复存在,请检查代码,即将 退出程序!");
MessageBox.Show(type.Name + "枚举值:" + item + "重复存在,请检查代码,即将 退出程序!");
Application.Exit();
break;
}
valueList.Add(item);
}
}
}
public static PackingStoreBean InitStore()
{
try
{
AllConfigMap = new Dictionary<int, BaseConfig>();
BaseConfig.ProIOIpMap = new Dictionary<string, string>();
if (!isInit)
{
string server = ConfigAppSettings.GetValue(Setting_Init.http_server);
if (server.Equals(""))
{
IsConnectServer = false;
}
else
{
//IsConnectServer = true;
}
CheckEnum(typeof(StoreMoveStep));
CheckEnum(typeof(StoreStatus));
CheckEnum(typeof(StoreRunStatus));
isInit = true;
string storeType = ConfigAppSettings.GetValue(Setting_Init.Store_Type);
int count = ConfigAppSettings.GetIntValue(Setting_Init.store_count);
LogUtil.info(LOGGER, "配置的料仓 类型=" + storeType + ",开始加载料仓配置");
string appPath = Application.StartupPath;
string CID = ConfigAppSettings.GetValue(Setting_Init.Store_CID);
Dictionary<int, AC_BOX_Config> storeConfig = new Dictionary<int, AC_BOX_Config>();
if (storeType == StoreType.RC_AC_PA)
{
string linefilePath = appPath + ConfigAppSettings.GetValue(Setting_Init.Store_ConfigPath);
Config = CSVConfigReader.LoadLineConfig(0, CID, "Line", linefilePath);
AllConfigMap.Add(0, Config);
string moveEquipConfig = ConfigAppSettings.GetValue(Setting_Init.BOX_ConfigPath);
for (int i = 1; i <= count; i++)
{
string nameStr = i.ToString().PadLeft(1, '0');
string config = appPath + moveEquipConfig.Replace(".csv", "_" + nameStr + ".csv");
string storeIdConfig = Setting_Init.Store_CID + "_" + i;
string boxCid = ConfigAppSettings.GetValue(storeIdConfig);
AC_BOX_Config moveConfig = CSVConfigReader.LoadBoxConfig(i, boxCid, "BOX", config);
AllConfigMap.Add(i, moveConfig);
storeConfig.Add(i, moveConfig);
}
string positionConfigFile = appPath + ConfigAppSettings.GetValue(Setting_Init.Store_Position_Config);
if (count > 1 || (!File.Exists(positionConfigFile)))
{
for (int i = 1; i <= count; i++)
{
string nameStr = i.ToString().PadLeft(1, '0');
string fileN = positionConfigFile.Replace(".csv", "_" + nameStr + ".csv");
CSVPositionReader<ACBoxPosition>.AddCSVFile(fileN, i);
}
}
else
{
CSVPositionReader<ACBoxPosition>.AddCSVFile(positionConfigFile);
}
LogUtil.info(LOGGER, "加载料仓完成!");
}
string shelfConfig = appPath + ConfigAppSettings.GetValue(Setting_Init.Shelf_Position_Config);
//if (File.Exists(shelfConfig))
//{
// CSVPositionReader<ShelfPosition>.AddCSVFile(shelfConfig);
//}
if (count > 1 || (!File.Exists(shelfConfig)))
{
for (int i = 1; i <= count; i++)
{
string nameStr = i.ToString().PadLeft(1, '0');
string fileN = shelfConfig.Replace(".csv", "_" + nameStr + ".csv");
CSVPositionReader<ShelfPosition>.AddCSVFile(fileN, i);
}
}
else
{
CSVPositionReader<ShelfPosition>.AddCSVFile(shelfConfig);
}
Store = new PackingStoreBean(Config, storeConfig);
}
}
catch (Exception ex)
{
LOGGER.Error("出错:", ex);
MessageBox.Show(ex.ToString(), "加载配置错误(请检查配置)");
Application.Exit();
}
return Store;
}
/// <summary>
/// 修改了料仓配置,更新缓存,更新配置文件(只能更新PRO的配置)
/// </summary>
/// <param name="kTK_LA_Store_Config"></param>
public static bool UpdateBoxConfig(AC_BOX_Config storeConfig)
{
try
{
//位置配置到文件中
string appPath = Application.StartupPath;
string configFile = appPath + ConfigAppSettings.GetValue(Setting_Init.BOX_ConfigPath);
if (!Directory.Exists(configFile))
{
configFile = configFile.Replace(".csv", "_" + storeConfig.DeviceID + ".csv");
}
bool result = CSVConfigReader.SaveBoxPosition(configFile, storeConfig);
if (!result)
{
LOGGER.Error("保存配置文件失败:" + configFile);
}
AllConfigMap[storeConfig.DeviceID] = storeConfig;
Store.BoxConfigMap[storeConfig.DeviceID] = storeConfig;
Store.BoxMap[storeConfig.DeviceID].Config = storeConfig;
Store.BoxMap[storeConfig.DeviceID].MoveAxisConfig();
return true;
}
catch (Exception ex)
{
LOGGER.Error("出错:", ex);
}
return false;
}
#endregion
#region 位置加载
public static bool LoadInoutParam(InOutParam param, bool needCheckShelf, AC_BOX_Bean box)
{
if (param == null)
{
return false;
}
//加载位置
if (param.MoveP == null)
{
LineMoveP p = new LineMoveP();
ACBoxPosition position = CSVPositionReader<ACBoxPosition>.GetPositon(param.PosID);
if (position == null)
{
LogUtil.error(box.Name + "GetPositon[" + param.PosID + "]=null,没有库位不能执行出入库");
return false;
}
ShelfPosition sp = CSVPositionReader<ShelfPosition>.GetPositon(param.ShelfPosID);
if (sp == null && needCheckShelf)
{
LogUtil.error(box.Name + "GetPositon[" + param.ShelfPosID + "]=null,没有库位不能执行出入库");
return false;
}
if (String.IsNullOrEmpty(param.PlateH))
{
param.PlateH = position.BagHigh.ToString();
}
if (string.IsNullOrEmpty(param.PlateW))
{
param.PlateW = position.BagWidth.ToString();
}
if (sp != null)
{
p.InOut_P101 = sp.InoutAxis_P101;
p.UpDown_LP101 = sp.UpDownAxis_LP101;
p.UpDown_HP102 = sp.UpDownAxis_HP102;
p.Middle_P101 = sp.MiddleAxis_P101;
}
p.ComPress_P1 = box.Config.CompAxis_P1_Position;
p.InOut_P1 = box.Config.InOutAxis_P1_Position;
p.Middle_P1 = box.Config.MiddleAxis_P1;
p.InOut_P2 = box.Config.InOutAxis_P2_Position;
p.UpDown_P1 = box.Config.UpDownAxis_P1;
// p.UpDown_P8 = box.Config.UpDownAxis_DoorIBPosition_P8;
p.UpDown_P2 = box.Config.UpDownAxis_P2;
// p.UpDown_P7 = box.Config.UpDownAxis_DoorOBPosition_P7;
p.InOut_P11 = box.Config.InOutAxis_P11_Position;
p.Middle_P11 = box.Config.MiddleAxis_P11;
p.UpDown_P11 = box.Config.UpDownAxis_P11;
p.UpDown_P12 = box.Config.UpDownAxis_P12;
p.ComPress_P2 = box.Config.GetComP2(position.BagHigh).TargetComP2();
p.ComPress_P3 = p.ComPress_P2 + box.Config.GetCom_P3_P2(param.PlateW);
p.InOut_P3 = position.InoutAxis_P3;
p.Middle_P2 = position.MiddleAxis_P2;
p.UpDown_P3 = position.UpdownAxis_IH_P3;
p.UpDown_P4 = position.UpdownAxis_IL_P4;
p.UpDown_P5 = position.UpdownAxis_OH_P5;
p.UpDown_P6 = position.UpdownAxis_OL_P6;
param.MoveP = p;
return true;
}
return true;
}
#endregion
private static string api_communication = "service/store/communication"; //流水线状态通信接口
public static string GetPostApi(string host)
{
if (host == "")
{
host = ConfigAppSettings.GetValue(Setting_Init.http_server);
}
if (!host.StartsWith("http://"))
{
host = "http://" + host;
}
if (!host.EndsWith("/"))
{
host = host + "/";
}
return host + api_communication;
}
private static string GetAddr(string addr, Dictionary<string, string> paramsMap)
{
string server = ConfigAppSettings.GetValue(Setting_Init.http_server);
if (server.EndsWith("/"))
{
server = server.Substring(0, server.Length - 1);
}
string path = server + addr.Trim() + "?";
foreach (string paramName in paramsMap.Keys)
{
string par = System.Web.HttpUtility.UrlEncode(paramsMap[paramName], System.Text.Encoding.UTF8);
path += paramName + "=" + par + "&";
}
path = path.Substring(0, path.Length - 1);
return path;
}
/// <summary>
/// 3 放入料架(A,B,C,D)后调用,根据返回值决定当前料架是否放满,以及后续是否还有任务
// 地址: /rest/api/qisda/device/putShelfFinished
/// </summary>
private static string Addr_putShelfFinished = "/rest/api/qisda/device/putShelfFinished";
public static string PutShelfFinished(string deviceName, string barcode, string rfid, string rfidPosId, out ShelfData shelfData)
{
string msg = "";
shelfData = null;
try
{
Dictionary<string, string> paramMap = new Dictionary<string, string>();
paramMap.Add("barcode", barcode); // 参数: barcode=料盘的条码
paramMap.Add("rfid", rfid); // rfid = 料架的RFID信息
paramMap.Add("rfidLoc", rfidPosId); // rfidLoc=料架的架位信息
// paramMap.Add("robotIndex", "0"); // robotIndex = 机器人编号(非机器人放置时不传此参数), IP为51的机器人为1, 52的机器人为2, 53的机器人为3
string server = GetAddr(Addr_putShelfFinished, paramMap);
string resultStr = HttpHelper.Post(server, "");
LogUtil.info("PutShelfFinished 【" + server + "】【" + resultStr + "】");
// 返回: {"code": 0, "msg":"ok", "data":{"rfid":"xxx","smallEmpty":0,"bigEmpty":0, "packageEmpty":0,"cutPackageTask":0,"packageTask":10,"cutTask":10, "smallTask":5, "bigTask":5}
ServerData serverResult = JsonHelper.DeserializeJsonToObject<ServerData>(resultStr);
if (serverResult == null)
{
return msg = deviceName + "PutShelfFinished【 " + barcode + "】【" + rfid + "】【" + rfidPosId + "】没有收到服务器反馈";
}
else if (serverResult.code.Equals(0).Equals(false))
{
return msg = deviceName + " PutShelfFinished【 " + barcode + "】【" + rfid + "】【" + rfidPosId + "】 :" + serverResult.msg;
}
//if (String.IsNullOrEmpty(serverResult.data).Equals(false))
//{
// shelfData = JsonHelper.DeserializeJsonToObject<ShelfData>(serverResult.data);
//}
shelfData = serverResult.data;
}
catch (Exception ex)
{
LogUtil.error(deviceName + " PutShelfFinished error : " + ex.ToString());
}
return "";
}
/// <summary>
/// 2 料盘流转位置信息更新
/// 地址: /rest/api/qisda/device/updateLocInfo
/// </summary>
private static string Addr_updateLocInfo = "/rest/api/qisda/device/updateLocInfo";
public static string UpdateTrayLoc(string deviceName, string barcode, string locInfo, out int taskCount)
{
taskCount = 0;
string msg = "";
try
{
if (String.IsNullOrEmpty(barcode))
{
return msg;
}
Dictionary<string, string> paramMap = new Dictionary<string, string>();
paramMap.Add("barcode", barcode);//barcode = 料盘的条码
paramMap.Add("status", "INSHELF"); // status = 状态信息, 移栽 = MOVING, 流水线 = INLINE, 皮带线 = INBELT
paramMap.Add("locInfo", locInfo); // locInfo = 位置信息,移栽时为移栽编号,流水线时为托盘号,皮带线时为皮带线编号,机器人时为机器人编号
string server = GetAddr(Addr_updateLocInfo, paramMap);
string resultStr = HttpHelper.Post(server, "");
LogUtil.info(deviceName + " [" + locInfo + "] UpdateTrayLoc 【" + server + "】【" + resultStr + "】");
// 返回: { "code": 0, "msg":"ok", "data":""}
//[A04@1] UpdateTrayLoc 【http://10.85.160.25/myproject/rest/api/qisda/device/updateLocInfo?barcode=R006982020013134910&status=INSHELF&locInfo=A04%401】【{"code":0,"msg":"ok","data":{"taskCount":"2"}}】
ServerData serverResult = JsonHelper.DeserializeJsonToObject<ServerData>(resultStr);
if (serverResult == null)
{
msg = deviceName + "UpdateTrayLoc【 " + barcode + "】【" + "INSHELF" + "】【" + locInfo + "】没有收到服务器反馈";
}
else if (serverResult.code.Equals(0))
{
if (serverResult.data != null && (String.IsNullOrEmpty(serverResult.data.taskCount).Equals(false)))
{
try
{
taskCount = Convert.ToInt32(serverResult.data.taskCount);
}
catch (Exception ex)
{
}
}
}
else
{
// code: 0为正常,其他为异常, msg: 消息, data: 为空
msg = deviceName + " UpdateTrayLoc【 " + barcode + "】【" + "INSHELF" + "】【" + locInfo + "】 :" + "[" + serverResult.code + "]" + serverResult.msg + ",taskCount=" + taskCount;
}
if (!msg.Equals(""))
{
LogUtil.error(msg);
}
}
catch (Exception ex)
{
LogUtil.error(deviceName + " UpdateTrayLoc error " + ex.ToString());
}
return msg;
}
private static string Addr_clearPutInRfid = "/service/store/qisda/clearPutInRfid";
public static string clearPutInRfid(string deviceName, string rfid)
{
string msg = "";
try
{
if (String.IsNullOrEmpty(rfid))
{
return msg;
}
Dictionary<string, string> paramMap = new Dictionary<string, string>();
paramMap.Add("rfid", rfid);//rfid
string server = GetAddr(Addr_clearPutInRfid, paramMap);
string resultStr = HttpHelper.Post(server, "");
LogUtil.info(deviceName + "clearPutInRfid 【" + server + "】【" + resultStr + "】");
}
catch (Exception ex)
{
LogUtil.error(deviceName + " clearPutInRfid error " + ex.ToString());
}
return msg;
}
public static int GetShelfPosIndex(string shelfId, List<String> shelfPosList)
{
int loc = -1;
if (shelfPosList.Contains(shelfId))
{
loc = shelfPosList.IndexOf(shelfId) + 1;
}
else
{
try
{
loc = int.Parse(shelfId);
}
catch (Exception ex)
{
}
}
return loc;
}
internal static string GetShelfIDByLoc(int rfidLoc, List<string> shelfPosList)
{
string shelfId = "";
//try
//{
// foreach (string id in shelfPosList)
// {
// if (id.Length == 3 && id.Substring(2, 1).Equals(rfidLoc.ToString()))
// {
// shelfId = id;
// break;
// }
// }
//}
//catch (Exception ex)
//{
//}
if (rfidLoc.Equals(-1))
{
shelfId = shelfPosList[0];
}
if (rfidLoc >= 1 && rfidLoc <= 8 && rfidLoc <= shelfPosList.Count)
{
shelfId = shelfPosList[rfidLoc - 1];
}
return shelfId;
}
public static string ProcessCode(int LastWidth, int LastHeight, List<string> LastScanCodes)
{
string message = "";
string spiltStr = "##";
string codeSize = LastWidth + "x" + LastHeight;
foreach (string str in LastScanCodes)
{
if (str.Trim().Equals(""))
{
continue;
}
string code = "=1+0x0-" + codeSize + "=" + str.Trim();
if (!String.IsNullOrEmpty(code))
{
message = message + code + spiltStr;
}
}
return message;
}
}
public class ServerData
{
//{"code":0,"msg":"ok","data":"7"}
//返回: {"code": 0, "msg":"ok", "data":{"rfid":"xxx","smallEmpty":0,"bigEmpty":0, "packageEmpty":0,"cutPackageTask":0,"packageTask":10,"cutTask":10, "smallTask":5, "bigTask":5,"taskCount":"3"}
public int code { get; set; }
public string msg { get; set; }
public ShelfData data { get; set; }
}
public class ShelfData
{
/// <summary>
/// UpdateTrayLoc后,会返回taskCount
/// </summary>
public string taskCount { get; set; }
/// <summary>
/// rfid: 当前料架的RFID
/// </summary>
public string rfid { get; set; }
/// <summary>
/// packageEmpty: 当前料架还可放置的包装料的数量(C料架和A料架有值, 其他料架为0)
/// </summary>
public int packageEmpty { get; set; }
/// <summary>
/// smallEmpty: 当前料架还可放置的小料盘(7x8)的数量(D料架, 其他料架为0)
/// </summary>
public int smallEmpty { get; set; }
/// <summary>
/// bigEmpty:当前料架还可放置的大料盘的数量(C料架, 其他料架为0)
/// </summary>
public int bigEmpty { get; set; }
/// <summary>
/// cutPackageTask:还有多少盘分盘的包装料任务(放到A料架上, 转运到分盘区)
/// </summary>
public int cutPackageTask { get; set; }
/// <summary>
/// packageTask:还有多少盘包装料任务(放到A料架上, 并转运到包装线, 最终到C料架)
/// </summary>
public int packageTask { get; set; }
/// <summary>
/// cutTask: 还有多少盘分盘料任务(放置到料串B上, 转运到分盘区)
/// </summary>
public int cutTask { get; set; }
/// <summary>
/// smallTask: 还有多少盘小料任务(放置到双层线的D料架上)
/// </summary>
public int smallTask { get; set; }
/// <summary>
/// bigTask: 还有多少盘大料任务(放置到C料架上)
/// </summary>
public int bigTask { get; set; }
// rfid: 当前料架的RFID
// packageEmpty: 当前料架还可放置的包装料的数量(C料架和A料架有值, 其他料架为0)
// smallEmpty: 当前料架还可放置的小料盘(7x8)的数量(D料架, 其他料架为0)
// bigEmpty:当前料架还可放置的大料盘的数量(C料架, 其他料架为0)
// cutPackageTask:还有多少盘分盘的包装料任务(放到A料架上, 转运到分盘区)
// packageTask:还有多少盘包装料任务(放到A料架上, 并转运到包装线, 最终到C料架)
// cutTask: 还有多少盘分盘料任务(放置到料串B上, 转运到分盘区)
// smallTask: 还有多少盘小料任务(放置到双层线的D料架上)
// bigTask: 还有多少盘大料任务(放置到C料架上)
}
}