PackingStoreBean.cs
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using Asa;
using log4net;
using log4net.Repository.Hierarchy;
using log4net.Util;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.Linq;
using System.Net;
using System.Security.Cryptography.X509Certificates;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Timers;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 流水线自动料仓-流水线类
/// </summary>
public partial class PackingStoreBean : KTK_Store
{
/// <summary>
/// 灯闪烁定时器
/// </summary>
private System.Timers.Timer ledProcessTimer = null;
private System.Timers.Timer serverConnectTimer = new System.Timers.Timer();
public Dictionary<int, AC_BOX_Config> BoxConfigMap { get; set; }
public Dictionary<int, AC_BOX_Bean> BoxMap = new Dictionary<int, AC_BOX_Bean>();
public Store_Config Config { get; set; }
public bool UseBuzzer = Setting_Init.UseBuzzer;
/// <summary>
/// 入口有料架自动入库
/// </summary>
public bool AutoShelfInstore = Setting_Init.AutoShelfInstore;
List<string> rfidList = new List<string>();
#region 初始化
internal bool canStart = false;
public PackingStoreBean(Store_Config lineConfig, Dictionary<int, AC_BOX_Config> configList)
{
BoxConfigMap = new Dictionary<int, AC_BOX_Config>();
BoxMap = new Dictionary<int, AC_BOX_Bean>();
if (lineConfig.IOSingle_TimerOut <= 0)
{
lineConfig.IOSingle_TimerOut = 5000;
}
Init();
InitTimer();
baseConfig = lineConfig;
this.Config = lineConfig;
this.DeviceID = lineConfig.DeviceID;
MoveInfo = new DeviceMoveInfo(DeviceID);
Name = (" Store_" + Config.CID + " ").ToUpper();
List<string> ioList = new List<string>();
AddDeviceName(ioList, Config.DIODeviceNameList);
foreach (AC_BOX_Config config in configList.Values)
{
AC_BOX_Bean equip = new AC_BOX_Bean(config);
//增加站号名称
AgvClient.NodeList.Add(config.AgvNodeName);
AddDeviceName(ioList, config.DIODeviceNameList);
BoxMap.Add(config.DeviceID, equip);
BoxConfigMap.Add(config.DeviceID, config);
rfidList.Add(config.RFID_IP);
}
IOManager.Init();
//先初始化设备
RFIDManager.Open(rfidList.ToArray());
//初始化摄像机配置
CodeManager.LoadConfig();
Task.Factory.StartNew(delegate
{
// RFIDManager.RfidReader.Open(rfidList.ToArray());
IOManager.instance.ConnectionIOList(ioList);
addLastDI(IO_Type.Airpressure_Check, IOValue(IO_Type.Airpressure_Check));
addLastDI(IO_Type.SuddenStop_BTN, IOValue(IO_Type.SuddenStop_BTN));
addLastDI(IO_Type.Reset_BTN, IOValue(IO_Type.Reset_BTN));
IOMove(IO_Type.Alarm_HddLed, IO_VALUE.LOW);
IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.LOW);
IOMove(IO_Type.RunSign_HddLed, IO_VALUE.LOW);
mainTimer.Enabled = true;
canStart = true;
serverConnectTimer.Enabled = true;
//连接AGV调度
AgvClient.Init();
});
}
private void AddDeviceName(List<string> targetList, List<string> list)
{
foreach (string str in list)
{
if (!targetList.Contains(str))
{
targetList.Add(str);
}
}
}
public void InitTimer()
{
ledProcessTimer = new System.Timers.Timer();
ledProcessTimer.Interval = 1000;
ledProcessTimer.Elapsed += LedProcess;
ledProcessTimer.AutoReset = true;
ledProcessTimer.Enabled = false;
serverConnectTimer = new System.Timers.Timer();
serverConnectTimer.Interval = 1000;
serverConnectTimer.AutoReset = true;
serverConnectTimer.Enabled = false;
serverConnectTimer.Elapsed += server_connect_timer_Tick;
}
private void IoCheckTimerProcess(object sender, ElapsedEventArgs e)
{
}
#endregion
public override bool StartRun(bool isDebug = false)
{
if (!canStart)
{
SetWarnMsg("启动失败:设备未初始化完成");
return false;
}
if (BoxConfigMap == null)
{
SetWarnMsg("启动失败:未加载到料仓配置");
return false;
}
if (IOValue(IO_Type.SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
SetWarnMsg("启动失败:急停未开");
}
else if (IOValue(IO_Type.Airpressure_Check).Equals(IO_VALUE.LOW))
{
SetWarnMsg("启动失败:没有气压信号");
}
else
{
LogUtil.info(Name + "开始启动,连接agv调度,连接rfid,启动时间:" + StartTime.ToString());
storeRunStatus = StoreRunStatus.HomeMoving;
StartTime = DateTime.Now;
//AgvClient.SetCancelState(false);
mainTimer.Enabled = false;
isInSuddenDown = false;
isNoAirCheck = false;
alarmType = StoreAlarmType.None;
WarnMsg = "";
foreach (AC_BOX_Bean box in this.BoxMap.Values)
{
box.StartRun();
}
serverConnectTimer.Enabled = true;
ledProcessTimer.Enabled = true;
mainTimer.Enabled = true;
return true;
}
return false;
}
public override void Reset(bool isNeedClearAuto = true)
{
mainTimer.Enabled = false;
//停止运动
MoveInfo.EndMove();
storeRunStatus = StoreRunStatus.Reset;
mainTimer.Enabled = false;
isInSuddenDown = false;
isNoAirCheck = false;
alarmType = StoreAlarmType.None;
WarnMsg = "";
foreach (AC_BOX_Bean equip in BoxMap.Values)
{
if (!equip.alarmType.Equals(StoreAlarmType.None))
{
LogUtil.info(Name + "收到复位信号," + equip.Name + " 需要复位");
equip.Reset();
}
else
{
LogUtil.info(Name + "收到复位信号," + equip.Name + " 正常无报警,不需要复位");
}
}
mainTimer.Enabled = true;
}
public override void StopRun()
{
mainTimer.Enabled = false;
ledProcessTimer.Enabled = false;
AgvClient.SetCancelState(AgvClient.CurrCancelState);
//停止运行时,把阻挡气缸上升
StopMove();
foreach (AC_BOX_Bean equip in BoxMap.Values)
{
equip.StopRun();
}
storeRunStatus = StoreRunStatus.Wait;
// RFIDManager.Close();
TimeSpan span = DateTime.Now - StartTime;
LogUtil.info(Name + ",停止运行,关闭rfid,总运行时间:" + span.ToString());
}
#region 灯光处理
//private void LedProcess(object sender, ElapsedEventArgs e)
//{
// try
// {
// DateTime time = DateTime.Now;
// bool isNeedAlarmLed = false;
// bool isInOut = false;
// StoreRunStatus runs = StoreRunStatus.Wait;
// foreach (AC_BOX_Bean box in BoxMap.Values)
// {
// if (!box.alarmType.Equals(StoreAlarmType.None))
// {
// isNeedAlarmLed = true;
// }
// if (box.MoveInfo.MoveType.Equals(StoreMoveType.InStore) || box.MoveInfo.MoveType.Equals(StoreMoveType.OutStore))
// {
// isInOut = true;
// }
// if (box.storeRunStatus > runs)
// {
// runs = box.storeRunStatus;
// }
// }
// //黄灯
// if (runs.Equals(StoreRunStatus.HomeMoving) || runs.Equals(StoreRunStatus.Reset))
// {
// //开机执行中时黄灯闪烁
// if (IsDoValue(IO_Type.RunSign_HddLed, IO_VALUE.HIGH))
// {
// IOMove(IO_Type.RunSign_HddLed, IO_VALUE.LOW);
// }
// else
// {
// IOMove(IO_Type.RunSign_HddLed, IO_VALUE.HIGH);
// }
// }
// else if (isInOut)
// {
// IOMove(IO_Type.RunSign_HddLed, IO_VALUE.HIGH);
// }
// else
// {
// if (IsDoValue(IO_Type.RunSign_HddLed, IO_VALUE.HIGH))
// {
// IOMove(IO_Type.RunSign_HddLed, IO_VALUE.LOW);
// }
// }
// if (alarmType.Equals(StoreAlarmType.None).Equals(false) || isNoAirCheck || isInSuddenDown)
// {
// isNeedAlarmLed = true;
// }
// //忙碌中,判断是否有移栽在出入库执行 绿灯灭
// if (isInOut)
// {
// IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.LOW);
// }
// else
// {
// IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.HIGH);
// }
// //报警中 ,红灯闪烁
// if (isNeedAlarmLed)
// {
// if (IsDoValue(IO_Type.Alarm_HddLed, IO_VALUE.LOW))
// {
// IOMove(IO_Type.Alarm_HddLed, IO_VALUE.HIGH);
// }
// else
// {
// IOMove(IO_Type.Alarm_HddLed, IO_VALUE.LOW);
// }
// }
// else if (IsDoValue(IO_Type.Alarm_HddLed, IO_VALUE.HIGH))
// {
// IOMove(IO_Type.Alarm_HddLed, IO_VALUE.LOW);
// }
// }
// catch (Exception ex)
// {
// LogUtil.error(Name + "灯处理定时器出错:" + ex.ToString());
// }
// Thread.Sleep(5);
//}
bool TempOrHumidityIsAlarm = false;
DateTime TempAlarmTime = DateTime.Now;
bool isPro = false;
private void LedProcess(object sender, ElapsedEventArgs e)
{
if (isPro)
{
return;
}
isInPro = true;
try
{
// 机器状态 顶灯显示
// 绿 黄 红
//机器复位中 闪 灭 灭
//机器待机中 亮 灭 灭
//机器出入库中 闪 闪 灭
//温湿度超限报警中 亮 闪 灭
//温湿度超限报警中超过30分钟 亮 闪 闪
//机器未启动 灭 灭 灭
//机器设备故障(非温湿度)报警 亮 灭 闪
//报警时只需要亮红灯
DateTime time = DateTime.Now;
bool isTemp30M = false;
if (TempOrHumidityIsAlarm)
{
TimeSpan span = DateTime.Now - TempAlarmTime;
if (span.Minutes > 30)
{
isTemp30M = true;
}
}
bool isInOut = false;
bool isNeedAlarmLed = false;
StoreRunStatus runs = storeRunStatus;
foreach (AC_BOX_Bean box in BoxMap.Values)
{
if (!box.alarmType.Equals(StoreAlarmType.None))
{
isNeedAlarmLed = true;
}
if (box.MoveInfo.MoveType.Equals(StoreMoveType.InStore) || box.MoveInfo.MoveType.Equals(StoreMoveType.OutStore))
{
isInOut = true;
}
if (box.storeRunStatus > runs)
{
runs = box.storeRunStatus;
}
if (isNeedAlarmLed || isInOut)
break;
}
//报警灯
if (!alarmType.Equals(StoreAlarmType.None) || isTemp30M)
{
isNeedAlarmLed = true;
}
if (isNeedAlarmLed && IOValue(IO_Type.Alarm_HddLed).Equals(IO_VALUE.LOW))
{
IOMove(IO_Type.Alarm_HddLed, IO_VALUE.HIGH);
}
else
{
if (IOValue(IO_Type.Alarm_HddLed).Equals(IO_VALUE.HIGH))
{
IOMove(IO_Type.Alarm_HddLed, IO_VALUE.LOW);
}
}
//报警时绿灯和黄灯灭
if (isNeedAlarmLed)
{
if (IOValue(IO_Type.AutoRun_HddLed).Equals(IO_VALUE.HIGH))
{
IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.LOW);
}
if (IOValue(IO_Type.RunSign_HddLed).Equals(IO_VALUE.HIGH))
{
IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.LOW);
}
return;
}
//绿灯闪
if ((isInOut || runs.Equals(StoreRunStatus.HomeMoving) || runs.Equals(StoreRunStatus.Reset))
&& IOValue(IO_Type.AutoRun_HddLed).Equals(IO_VALUE.HIGH))
{
IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.LOW);
}
else
{
//绿灯亮
IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.HIGH);
}
//黄灯
if (isInOut || TempOrHumidityIsAlarm || isTemp30M)
{
if (IOValue(IO_Type.RunSign_HddLed).Equals(IO_VALUE.HIGH))
{
IOMove(IO_Type.RunSign_HddLed, IO_VALUE.LOW);
}
else
{
IOMove(IO_Type.RunSign_HddLed, IO_VALUE.HIGH);
}
}
else
{
if (IOValue(IO_Type.RunSign_HddLed).Equals(IO_VALUE.HIGH))
{
IOMove(IO_Type.RunSign_HddLed, IO_VALUE.LOW);
}
}
}
catch (Exception ex)
{
Common.LogUtil.error(Name + "灯处理定时器出错:", ex);
}
finally
{
isInPro = false;
}
}
private bool IsDoValue(string ioType, IO_VALUE ioValue)
{
return IOValue(ioType).Equals(ioValue);
}
#endregion
private IO_VALUE lastAutoRun = IO_VALUE.LOW;
protected override void timersTimer_Elapsed(object sender, ElapsedEventArgs e)
{
if (storeRunStatus.Equals(StoreRunStatus.Wait))
{
//取新的Io状态
IO_VALUE autoSingle = IOValue(IO_Type.Reset_BTN);
if (Setting_Init.App_AutoRun)
{
if (autoSingle.Equals(IO_VALUE.HIGH) && lastAutoRun.Equals(IO_VALUE.LOW))
{
//没有启动时收到复位按钮,相当于启动按钮
LogInfo("没有启动时收到复位按钮,相当于启动按钮,开始调用启动方法!");
bool result = StartRun();
if (result.Equals(false))
{
LogUtil.error(Name + "料仓启动失败,继续等待下次启动!");
mainTimer.Enabled = true;
}
}
lastAutoRun = autoSingle;
return;
}
lastAutoRun = autoSingle;
}
//判断急停
else
{
BusyMoveProcess();
}
}
public override void StopMove()
{
foreach (AC_BOX_Bean equip in this.BoxMap.Values)
{
// if (!equip.IsDebug)
{
equip.StopMove();
}
}
MoveInfo.EndMove();
}
protected override void ResetProcess()
{
bool isOk = true;
//判断是否所有的已经返回完成
foreach (AC_BOX_Bean box in this.BoxMap.Values)
{
if ((box.storeRunStatus.Equals(StoreRunStatus.HomeMoving) || box.storeRunStatus.Equals(StoreRunStatus.Reset)))
//if ((box.storeRunStatus.Equals(StoreRunStatus.HomeMoving) || box.storeRunStatus.Equals(StoreRunStatus.Reset)) && box.IsDebug.Equals(false))
{
if (box.alarmType.Equals(StoreAlarmType.None))
{
isOk = false;
break;
}
else
{
WarnMsg = box.Name + "在复位过程中报警,需要重新复位";
}
}
}
if (isOk)
{
//所有原点重置完成
storeRunStatus = StoreRunStatus.Runing;
AgvClient.SetCancelState(AgvClient.CurrCancelState);
LogUtil.info(Name + "所有设备重置完成");
}
}
private void SetWarnMsg(string msg)
{
if (String.IsNullOrEmpty(WarnMsg).Equals(false))
{
if (WarnMsg.Equals(msg))
{
if (msg.StartsWith(Name))
{
LogUtil.error(msg, 105);
}
else
{
LogUtil.error(Name + msg, 105);
}
}
else
{
if (msg.StartsWith(Name))
{
LogUtil.error(msg);
}
else
{
LogUtil.error(Name + msg);
}
}
}
WarnMsg = msg;
}
internal bool AGVProcess(string name, string rfid, ClientAction action)
{
foreach (AC_BOX_Bean box in this.BoxMap.Values)
{
if (box.Config.AgvNodeName.Equals(name))
{
return box.ProcessAGVAction(name, rfid, action);
}
}
return false;
}
public override void Alarm(StoreAlarmType alarmType, string alarmDetial, string alarmMsg, StoreMoveType storeMoveType)
{
}
#region 出库
public override bool StartOutStoreMove(InOutParam param)
{
return true;
}
protected override void OutStoreProcess()
{
}
#endregion
#region 入库
public override void StartInStoreMove(InOutParam param)
{
}
protected override void InStoreProcess()
{
}
#endregion
#region 与服务器通信
private bool isInProcess = false;
private DateTime lastConTime = DateTime.Now;
public void server_connect_timer_Tick(object sender, EventArgs e)
{
if (isInProcess)
{
TimeSpan span = DateTime.Now - lastConTime;
if (span.TotalSeconds < 10)
{
return;
}
else
{
LogUtil.error($"{Name}server_connect_timer_Tick 已耗时{span.TotalSeconds}秒,重新处理");
}
}
isInProcess = true;
lastConTime = DateTime.Now;
try
{
foreach (AC_BOX_Bean box in BoxMap.Values)
{
if (box.storeRunStatus.Equals(StoreRunStatus.Wait))
{
continue;
}
if ((!box.IsDebug) && StoreManager.IsConnectServer)
{
try
{
box.SendLineStatus();
}
catch (Exception ex)
{
LogUtil.error(Name + "定时给服务器发送消息出错:" + ex.ToString());
}
}
box.humBean.HumidityProcess(box);
}
}
catch (Exception ex)
{
LogUtil.error(Name + "server_connect_timer_Tick出错:" + ex.ToString());
}
finally
{
isInProcess = false;
}
}
protected override void InOuTestProcess()
{
throw new NotImplementedException();
}
#endregion
}
}