PackingStoreBean.cs
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using Asa;
using log4net;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.Linq;
using System.Net;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Timers;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 流水线自动料仓-流水线类
/// </summary>
public partial class PackingStoreBean : KTK_Store
{
/// <summary>
/// 灯闪烁定时器
/// </summary>
private System.Timers.Timer ledProcessTimer = null;
private System.Timers.Timer serverConnectTimer = new System.Timers.Timer();
public Dictionary<int, AC_BOX_Config> BoxConfigMap { get; set; }
public Dictionary<int, AC_BOX_Bean> BoxMap = new Dictionary<int, AC_BOX_Bean>();
public Store_Config Config { get; set; }
public bool UseBuzzer = ConfigAppSettings.GetIntValue(Setting_Init.UseBuzzer).Equals(1);
public bool AutoShelfInstore = ConfigAppSettings.GetIntValue(Setting_Init.AutoShelfInstore).Equals(1);
List<string> rfidList = new List<string>();
#region 初始化
internal bool canStart = false;
public PackingStoreBean(Store_Config lineConfig, Dictionary<int, AC_BOX_Config> configList)
{
BoxConfigMap = new Dictionary<int, AC_BOX_Config>();
BoxMap = new Dictionary<int, AC_BOX_Bean>();
if (lineConfig.IOSingle_TimerOut <= 0)
{
lineConfig.IOSingle_TimerOut = 5000;
}
Init();
InitTimer();
baseConfig = lineConfig;
this.Config = lineConfig;
this.DeviceID = lineConfig.DeviceID;
MoveInfo = new StoreMoveInfo(DeviceID);
Name = (" Store_" + Config.CID + " ").ToUpper();
List<string> ioList = new List<string>();
AddDeviceName(ioList, Config.DIODeviceNameList);
foreach (AC_BOX_Config config in configList.Values)
{
AC_BOX_Bean equip = new AC_BOX_Bean(config);
//增加站号名称
AgvClient.NodeList.Add(config.AgvNodeName);
AddDeviceName(ioList, config.DIODeviceNameList);
BoxMap.Add(config.DeviceID, equip);
BoxConfigMap.Add(config.DeviceID, config);
rfidList.Add(config.RFID_IP);
}
IOManager.Init();
//先初始化设备
//初始化摄像机配置
CodeManager.LoadConfig();
Task.Factory.StartNew(delegate
{
// RFIDManager.RfidReader.Open(rfidList.ToArray());
IOManager.instance.ConnectionIOList(ioList);
addLastDI(IO_Type.Airpressure_Check, IOValue(IO_Type.Airpressure_Check));
addLastDI(IO_Type.SuddenStop_BTN, IOValue(IO_Type.SuddenStop_BTN));
addLastDI(IO_Type.Reset_BTN, IOValue(IO_Type.Reset_BTN));
IOMove(IO_Type.Alarm_HddLed, IO_VALUE.LOW);
IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.LOW);
IOMove(IO_Type.RunSign_HddLed, IO_VALUE.LOW);
mainTimer.Enabled = true;
canStart = true;
serverConnectTimer.Enabled = true;
//连接AGV调度
AgvClient.Init();
});
}
private void AddDeviceName(List<string> targetList, List<string> list)
{
foreach (string str in list)
{
if (!targetList.Contains(str))
{
targetList.Add(str);
}
}
}
public void InitTimer()
{
ledProcessTimer = new System.Timers.Timer();
ledProcessTimer.Interval = 1000;
ledProcessTimer.Elapsed += LedProcess;
ledProcessTimer.AutoReset = true;
ledProcessTimer.Enabled = false;
serverConnectTimer = new System.Timers.Timer();
serverConnectTimer.Interval = 1000;
serverConnectTimer.AutoReset = true;
serverConnectTimer.Enabled = false;
serverConnectTimer.Elapsed += server_connect_timer_Tick;
}
private void IoCheckTimerProcess(object sender, ElapsedEventArgs e)
{
}
#endregion
public override bool StartRun(bool isDebug = false)
{
if (!canStart)
{
SetWarnMsg("启动失败:设备未初始化完成");
return false;
}
if (BoxConfigMap == null)
{
SetWarnMsg("启动失败:未加载到料仓配置");
return false;
}
if (IOValue(IO_Type.SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
SetWarnMsg("启动失败:急停未开");
}
else if (IOValue(IO_Type.Airpressure_Check).Equals(IO_VALUE.LOW))
{
SetWarnMsg("启动失败:没有气压信号");
}
else
{
LogUtil.info(Name + "开始启动,连接agv调度,连接rfid,启动时间:" + StartTime.ToString());
storeRunStatus = StoreRunStatus.HomeMoving;
StartTime = DateTime.Now;
//AgvClient.SetCancelState(false);
RFIDManager.Open(rfidList.ToArray());
mainTimer.Enabled = false;
isInSuddenDown = false;
isNoAirCheck = false;
alarmType = StoreAlarmType.None;
WarnMsg = "";
foreach (AC_BOX_Bean box in this.BoxMap.Values)
{
box.StartRun();
}
serverConnectTimer.Enabled = true;
ledProcessTimer.Enabled = true;
mainTimer.Enabled = true;
return true;
}
return false;
}
public override void Reset(bool isNeedClearAuto = true)
{
mainTimer.Enabled = false;
//停止运动
MoveInfo.EndMove();
storeRunStatus = StoreRunStatus.Reset;
mainTimer.Enabled = false;
isInSuddenDown = false;
isNoAirCheck = false;
alarmType = StoreAlarmType.None;
WarnMsg = "";
foreach (AC_BOX_Bean equip in BoxMap.Values)
{
if (!equip.alarmType.Equals(StoreAlarmType.None))
{
LogUtil.info(Name + "收到复位信号," + equip.Name + " 需要复位");
equip.Reset();
}
else
{
LogUtil.info(Name + "收到复位信号," + equip.Name + " 正常无报警,不需要复位");
}
}
mainTimer.Enabled = true;
}
public override void StopRun()
{
mainTimer.Enabled = false;
ledProcessTimer.Enabled = false;
AgvClient.SetCancelState(true);
//停止运行时,把阻挡气缸上升
StopMove();
foreach (AC_BOX_Bean equip in BoxMap.Values)
{
equip.StopRun();
}
storeRunStatus = StoreRunStatus.Wait;
// RFIDManager.Close();
TimeSpan span = DateTime.Now - StartTime;
LogUtil.info( Name + ",停止运行,关闭rfid,总运行时间:" + span.ToString());
}
#region 灯光处理
private void LedProcess(object sender, ElapsedEventArgs e)
{
try
{
DateTime time = DateTime.Now;
bool isNeedAlarmLed = false;
bool isInOut = false;
StoreRunStatus runs = StoreRunStatus.Wait;
foreach (AC_BOX_Bean box in BoxMap.Values)
{
if (!box.alarmType.Equals(StoreAlarmType.None))
{
isNeedAlarmLed = true;
}
if (box.MoveInfo.MoveType.Equals(StoreMoveType.InStore) || box.MoveInfo.MoveType.Equals(StoreMoveType.OutStore))
{
isInOut = true;
}
if (box.storeRunStatus > runs)
{
runs = box.storeRunStatus;
}
}
//黄灯
if (runs.Equals(StoreRunStatus.HomeMoving) || runs.Equals(StoreRunStatus.Reset))
{
//开机执行中时黄灯闪烁
if (IsDoValue(IO_Type.RunSign_HddLed, IO_VALUE.HIGH))
{
IOMove(IO_Type.RunSign_HddLed, IO_VALUE.LOW);
}
else
{
IOMove(IO_Type.RunSign_HddLed, IO_VALUE.HIGH);
}
}
else
{
if (IsDoValue(IO_Type.RunSign_HddLed, IO_VALUE.HIGH))
{
IOMove(IO_Type.RunSign_HddLed, IO_VALUE.LOW);
}
}
if (alarmType.Equals(StoreAlarmType.None).Equals(false) || isNoAirCheck || isInSuddenDown )
{
isNeedAlarmLed = true;
}
//忙碌中,判断是否有移栽在出入库执行,绿灯闪烁
if (isInOut)
{
if (IsDoValue(IO_Type.AutoRun_HddLed, IO_VALUE.LOW))
{
IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.HIGH);
}
else
{
IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.LOW);
}
}
else if (IsDoValue(IO_Type.AutoRun_HddLed, IO_VALUE.HIGH))
{
IOMove(IO_Type.AutoRun_HddLed, IO_VALUE.LOW);
}
//报警中 ,红灯闪烁
if (isNeedAlarmLed)
{
if (IsDoValue(IO_Type.Alarm_HddLed, IO_VALUE.LOW))
{
IOMove(IO_Type.Alarm_HddLed, IO_VALUE.HIGH);
}
else
{
IOMove(IO_Type.Alarm_HddLed, IO_VALUE.LOW);
}
}
else if (IsDoValue(IO_Type.Alarm_HddLed, IO_VALUE.HIGH))
{
IOMove(IO_Type.Alarm_HddLed, IO_VALUE.LOW);
}
}
catch (Exception ex)
{
LogUtil.error(Name + "灯处理定时器出错:" + ex.ToString());
}
Thread.Sleep(5);
}
private bool IsDoValue(string ioType, IO_VALUE ioValue)
{
return IOValue(ioType).Equals(ioValue);
}
#endregion
private IO_VALUE lastAutoRun = IO_VALUE.LOW;
protected override void timersTimer_Elapsed(object sender, ElapsedEventArgs e)
{
if (storeRunStatus.Equals(StoreRunStatus.Wait))
{
//取新的Io状态
IO_VALUE autoSingle = IOValue(IO_Type.Reset_BTN);
if (ConfigAppSettings.GetIntValue(Setting_Init.App_AutoRun).Equals(1))
{
if (autoSingle.Equals(IO_VALUE.HIGH) && lastAutoRun.Equals(IO_VALUE.LOW))
{
//没有启动时收到复位按钮,相当于启动按钮
LogInfo("没有启动时收到复位按钮,相当于启动按钮,开始调用启动方法!");
bool result = StartRun();
if (result.Equals(false))
{
LogUtil.error(Name + "料仓启动失败,继续等待下次启动!");
mainTimer.Enabled = true;
}
}
lastAutoRun = autoSingle;
return;
}
lastAutoRun = autoSingle;
}
//判断急停
else
{
BusyMoveProcess();
}
}
public override void StopMove()
{
foreach (AC_BOX_Bean equip in this.BoxMap.Values)
{
// if (!equip.IsDebug)
{
equip.StopMove();
}
}
MoveInfo.EndMove();
}
protected override void ResetProcess()
{
bool isOk = true;
//判断是否所有的已经返回完成
foreach (AC_BOX_Bean box in this.BoxMap.Values)
{
if ((box.storeRunStatus.Equals(StoreRunStatus.HomeMoving) || box.storeRunStatus.Equals(StoreRunStatus.Reset)) )
//if ((box.storeRunStatus.Equals(StoreRunStatus.HomeMoving) || box.storeRunStatus.Equals(StoreRunStatus.Reset)) && box.IsDebug.Equals(false))
{
if (box.alarmType.Equals(StoreAlarmType.None))
{
isOk = false;
break;
}
else
{
WarnMsg = box.Name + "在复位过程中报警,需要重新复位";
}
}
}
if (isOk)
{
//所有原点重置完成
storeRunStatus = StoreRunStatus.Runing;
AgvClient.SetCancelState(AgvClient.CurrCancelState);
LogUtil.info(Name + "所有设备重置完成");
}
}
private void SetWarnMsg(string msg)
{
if (String.IsNullOrEmpty(WarnMsg).Equals(false))
{
if (WarnMsg.Equals(msg))
{
if (msg.StartsWith(Name))
{
LogUtil.error(msg, 105);
}
else
{
LogUtil.error(Name + msg, 105);
}
}
else
{
if (msg.StartsWith(Name))
{
LogUtil.error(msg);
}
else
{
LogUtil.error(Name + msg);
}
}
}
WarnMsg = msg;
}
internal bool AGVProcess(string name, string rfid, ClientAction action)
{
foreach (AC_BOX_Bean box in this.BoxMap.Values)
{
if (box.Config.AgvNodeName.Equals(name))
{
return box.ProcessAGVAction(name,rfid, action);
}
}
return false;
}
public override void Alarm(StoreAlarmType alarmType, string alarmDetial, string alarmMsg, StoreMoveType storeMoveType)
{
}
#region 出库
public override bool StartOutStoreMove(InOutParam param)
{
return true;
}
protected override void OutStoreProcess()
{
}
#endregion
#region 入库
public override void StartInStoreMove(InOutParam param)
{
}
protected override void InStoreProcess()
{
}
#endregion
#region 与服务器通信
private bool isInProcess = false;
private DateTime lastConTime = DateTime.Now;
public void server_connect_timer_Tick(object sender, EventArgs e)
{
if (isInProcess)
{
TimeSpan span = DateTime.Now - lastConTime;
if (span.TotalSeconds < 10)
{
return;
}
else
{
LogUtil.error($"{Name}server_connect_timer_Tick 已耗时{span.TotalSeconds}秒,重新处理");
}
}
isInProcess = true;
lastConTime = DateTime.Now;
try
{
foreach (AC_BOX_Bean box in BoxMap.Values)
{
if (box.storeRunStatus.Equals(StoreRunStatus.Wait))
{
continue;
}
if ((!box.IsDebug) && StoreManager.IsConnectServer)
{
try
{
box.SendLineStatus();
}
catch (Exception ex)
{
LogUtil.error(Name + "定时给服务器发送消息出错:" + ex.ToString());
}
}
box.humBean.HumidityProcess(box);
}
}
catch (Exception ex)
{
LogUtil.error(Name + "server_connect_timer_Tick出错:" + ex.ToString());
}
finally
{
isInProcess = false;
}
}
#endregion
}
}