QisdaBindService.java
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package com.myproject.webapp.controller.webService;
import com.myproject.bean.qisda.AppendInfo;
import com.myproject.bean.update.Barcode;
import com.myproject.bean.update.StoragePos;
import com.myproject.bean.update.qisda.OutInfo;
import com.myproject.bean.update.qisda.OutItem;
import com.myproject.dao.mongo.IBarcodeDao;
import com.myproject.dao.mongo.IStoragePosDao;
import com.myproject.dao.mongo.qisda.IOutInfoDao;
import com.myproject.dao.mongo.qisda.IOutItemDao;
import com.myproject.webapp.controller.qisda.util.OutInfoCache;
import com.myproject.webapp.controller.qisda.util.SoseqCache;
import org.apache.logging.log4j.LogManager;
import org.apache.logging.log4j.Logger;
import org.apache.logging.log4j.util.Strings;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Repository;
import java.util.*;
/**
* Created by sunke on 2020/4/26.
*/
@Repository
public class QisdaBindService {
protected final transient Logger log = LogManager.getLogger(getClass());
@Autowired
private IOutItemDao outItemDao;
@Autowired
private IStoragePosDao storagePosDao;
@Autowired
private IBarcodeDao barcodeDao;
@Autowired
private SoseqCache soseqCache;
@Autowired
private OutInfoCache outInfoCache;
/**
* 真实绑定工单(只对分盘需求单进行绑定)
*/
public void realBindOutInfo(OutInfo outInfo){
//只对分盘需求单进行绑定(分盘料,未关闭,未绑定OK,未发料完成)
if(!outInfo.isClosed() && !outInfo.isRealBindOk() && !outInfo.isSendEnd()){
log.info("需求单["+outInfo+"]开始进行真实绑定");
for (OutItem outItem : outInfo.getOutItems()) {
firstBindCutReel(outItem);
secondBindCutReel(outItem, null);
realBindNoCutReel(outItem);
bindSamePnFromOtherSlotForFirstAction(outItem,new ArrayList<String>());
}
soseqCache.checkRealBindStatus(outInfo.getSoseq());
}
}
/**
* 预绑定分盘料
*/
public synchronized void preBindCutOutInfoList(Collection<OutInfo> outInfoList){
List<String> soList = new ArrayList<>();
for (OutInfo outInfo : outInfoList) {
if(outInfo.isReelCutAction()){
soList.add(outInfo.getSo());
//分盘需求单进行预绑定
log.info("需求单["+outInfo+"]开始进行预绑定");
for (OutItem outItem : outInfo.getOutItems()) {
firstBindCutReel(outItem);
preBindReel(outItem);
}
}else{
log.info("需求单["+outInfo+"]不需要进行预绑定");
}
}
for (OutInfo outInfo : outInfoList) {
if(outInfo.isReelCutAction()){
//首盘和分盘进行缺料反馈
log.info("分盘需求单["+outInfo+"]开始进行二次分盘绑定");
for (OutItem outItem : outInfo.getOutItems()) {
if(outItem.isReelCutAction()){//分盘
secondBindCutReel(outItem, soList);
}
}
}
}
}
/******************************** 以下是 Private 方法*******************************************/
/**
* 预绑定非分盘料,此方法只会在收到分盘需求单只执行一次
*/
private void preBindReel(OutItem outItem){
if(!outItem.isCutMaterial()){
log.info("预绑定非分盘料:So=["+outItem.getSo()+"]hSerial=["+outItem.getSourceName()+"]pn=["+outItem.getPn()+"]当前预绑定数量["+outItem.getLockQty()+"/"+outItem.getQty()+"]");
while (true){
StoragePos pos = storagePosDao.findNoBindMinQty(outItem.getPn(), outItem.getFacility());
if(pos == null){
log.info("\t预绑定"+outItem.getSlotlocation() + "的pn=["+outItem.getPn()+"]facility = "+outItem.getFacility()+"时无库存,跳出预绑定");
break;
}else{
int dbQty = pos.getBarcode().getAmount();
int lockQty = outItem.getLockQty();
int newLockQty = lockQty + dbQty;
log.info("\t预绑定["+pos.getBarcode().getBarcode()+"]到hSerial=["+outItem.getSourceName()+"] 数量:" + newLockQty +"/" + outItem.getQty());
Barcode barcode = pos.getBarcode();
// AppendInfo appendInfo = barcode.getAppendInfo();
// appendInfo.sethSerial(outItem.gethSerial());
// appendInfo.setRefno(outItem.getRefno());
// appendInfo.setSo(outItem.getSo());
// appendInfo.setSoseq(outItem.getSoseq());
// appendInfo.setPreBindSlot(outItem.getSlotlocation()+"");
// barcode.setAppendInfo(appendInfo);
barcode.preBindItem(outItem);
pos.setBarcode(barcode);
storagePosDao.save(pos);
outItem.setLockQty(newLockQty);
outItemDao.updateLockQty(outItem.getId(),newLockQty, 0);
//多出数量
int surplusQty = newLockQty - outItem.getQty();
if(surplusQty >= 0){
//已经满足需求了,剔除同日期的小料盘后直接跳出
//已经预绑定的所有料盘中与最大盘日期相同,且与超出数量最接近的料盘剔除掉
StoragePos needToUnBindPos = storagePosDao.findSurplusPreBindReel(outItem.getSoseq(), outItem.getSlotlocation(), surplusQty, barcode.getProduceDateStr());
if(needToUnBindPos != null){
int unbindAmount = needToUnBindPos.getBarcode().getAmount();
log.info(outItem.getSourceName() + "找到与最大料盘["+barcode.getBarcode()+"]相同日期["+barcode.getProduceDateStr()+"]与超绑数量["+surplusQty+"]接近的料盘["+needToUnBindPos.getBarcode().getBarcode()+"]数量为["+unbindAmount+"]解除预绑定");
storagePosDao.unbindReel(needToUnBindPos);
newLockQty = newLockQty - unbindAmount;
outItem.setLockQty(newLockQty);
outItemDao.updateLockQty(outItem.getId(),newLockQty, 0);
}
break;
}
}
}
}
}
/**
* 此方法只会在收到分盘需求单只执行一次
* 分盘需求第一次绑定: 第一轮挑料：
1.料卷数量等于需求
2.料卷数量，从小到大去挑选，加总数量小于等于需求
*/
private void firstBindCutReel(OutItem outItem){
if(outItem.isCutMaterial()){
log.info("第一轮绑定分盘料:So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]的slot"+outItem.getSlotlocation()+"]pn=["+outItem.getPn()+"]当前绑定数量["+outItem.getLockQty()+"/"+outItem.getQty()+"]");
//剩余需求数量
int needNum = outItem.getQty() - outItem.getLockQty();
while(needNum > 0){
//分盘料
StoragePos pos = storagePosDao.findNoBindNoCutMinQty(outItem.getPn(), outItem.getFacility());
if(pos == null){
log.info("\t第一轮绑定分盘料"+outItem.getSlotlocation() + "的pn=["+outItem.getPn()+"]facility = "+outItem.getFacility()+"时无库存,跳出绑定");
break;
}else{
Barcode barcode = pos.getBarcode();
int totalLockQty = outItem.getLockQty() + barcode.getAmount();
if(totalLockQty > outItem.getQty()){
log.info("加总数量["+totalLockQty+"]大于需求数量["+outItem.getQty()+"]跳出第一轮绑定");
break;
}
if(!barcode.hasCutInfo()){
log.info("\t第一轮绑定分盘料["+barcode.getBarcode()+"]绑定到So=["+outItem.getSo()+"]hSerial=["+outItem.getSourceName()+"] 数量:" + totalLockQty +"/" + outItem.getQty());
//没有分盘信息,可以直接绑定
// AppendInfo appendInfo = barcode.getAppendInfo();
// appendInfo.sethSerial(outItem.gethSerial());
// appendInfo.setRefno(outItem.getRefno());
// appendInfo.setSo(outItem.getSo());
// appendInfo.setSoseq(outItem.getSoseq());
// appendInfo.setSlotStr(outItem.getSlotStr());
// appendInfo.setBindSlot(outItem.getSlotlocation() + "");
// appendInfo.setSlotIndex(outItem.getSlotlocation());
// barcode.setAppendInfo(appendInfo);
barcode.realBindItem(outItem);
pos.setBarcode(barcode);
storagePosDao.save(pos);
int realLockQty = outItem.getRealLockQty() + barcode.getAmount();
outItem.setRealLockQty(realLockQty);
outItem.setLockQty(totalLockQty);
outItemDao.updateLockQty(outItem.getId(),totalLockQty,realLockQty);
soseqCache.udpateTotalPreLockQty(outItem, totalLockQty);
soseqCache.updateTotalRealLockQty(outItem, realLockQty);
needNum = outItem.getQty() - totalLockQty;
}else{
log.error("这句不应该出现,第一轮绑定分盘料时查到分盘信息的物料,分盘料["+barcode.getBarcode()+"]分盘信息:" + barcode.getAppendInfo().getCutMap());
break;
}
}
}
}
}
/**
* 此方法只会在收到分盘需求单只执行一次
* 1.料卷数量等于余量（需分盘的数量）的总数量
2.By SO逐一挑选，料卷数量，从小到大去挑选
* @param outItem
*/
private void secondBindCutReel(OutItem outItem,List<String> shareCutSoList){
if(outItem.isCutMaterial()){
log.info("第二轮绑定分盘料:So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]+refno=["+outItem.getRefno()+"]的slot"+outItem.getSlotlocation()+"]pn=["+outItem.getPn()+"]当前预绑定数量["+outItem.getLockQty()+"/"+outItem.getQty()+"]");
//剩余需求数量
int needNum = outItem.getQty() - outItem.getLockQty();
while(needNum > 0){
//分盘料
StoragePos pos = null;
if(shareCutSoList != null){
//第二轮应该查找未绑定过或者有分盘信息的物料
List<StoragePos> posList = storagePosDao.listPnFacility(outItem.getPn(), outItem.getFacility());
for (StoragePos storagePos : posList) {
Barcode barcode = storagePos.getBarcode();
boolean hasCutInfo = barcode.hasCutInfo();
if(barcode.getAmount() > 0 && hasCutInfo){
//优先查找同批需求单中有分盘的物料
AppendInfo appendInfo = storagePos.getBarcode().getAppendInfo();
String bindSo = appendInfo.getSo();
if(bindSo != null && shareCutSoList.contains(bindSo)){
//同批需求单已经有绑定
pos = storagePos;
break;
}
}
}
}
if(pos == null){
//未找到已经绑定过有分盘信息的物料
pos = storagePosDao.findNoBindMinQty(outItem.getPn(), outItem.getFacility());
}
if(pos == null){
log.info("\t第二轮分盘料绑定"+outItem.getSlotlocation() + "的pn=["+outItem.getPn()+"]facility = "+outItem.getFacility()+"时无库存,跳出绑定");
break;
}else{
Barcode barcode = pos.getBarcode();
int lockQty = outItem.getLockQty();
//还有未绑定的需求
int reelRemainNum = barcode.cutCount(outItem);
if(reelRemainNum > 0){
//母盘还有剩余,说明该需求slot已经满足
lockQty = outItem.getQty();
}else {
//母盘正好用完或全部用完也达不到需求量,此母盘绑定slot后,继续寻找其他盘进行绑定
//reelRemainNum为0表示正好用完满足需求, reelRemainNum为负值时,表示需求还未满足
lockQty = outItem.getQty() + reelRemainNum;
}
log.info("\t分盘料["+barcode.getBarcode()+"]绑定到So=["+outItem.getSo()+"]hSerial=["+outItem.getSourceName()+"]数量:" + lockQty +"/" + outItem.getQty());
if(!barcode.hasCutInfo()){
//没有分盘信息,可以直接绑定
barcode.realBindItem(outItem);
int realLockQty = outItem.getRealLockQty() + barcode.getAmount();
outItem.setRealLockQty(realLockQty);
}else{
AppendInfo appendInfo = barcode.getAppendInfo();
appendInfo.setSlotIndex(outItem.getSlotlocation());
appendInfo.setSo(outItem.getSo());
appendInfo.setSoseq(outItem.getSoseq());
barcode.setAppendInfo(appendInfo);
log.info("分盘料["+barcode.getBarcode()+"]分盘信息:" + barcode.getAppendInfo().getCutMap());
}
barcode = barcodeDao.save(barcode);
pos.setBarcode(barcode);
storagePosDao.save(pos);
outItem.setLockQty(lockQty);
outItemDao.updateLockQty(outItem.getId(),outItem.getLockQty(), outItem.getRealLockQty());
soseqCache.udpateTotalPreLockQty(outItem, outItem.getLockQty());
soseqCache.updateTotalRealLockQty(outItem, outItem.getRealLockQty());
needNum = outItem.getQty() - lockQty;
}
}
}
}
/**
* 真实绑定非分盘料,此方法只会在首盘需求单状态变为即将执行时(状态为NEW且到达建议出库时间或者必须出库时间或人工提前执行)执行一次
*/
private void realBindNoCutReel(OutItem outItem){
if(!outItem.isCutMaterial()){
//updateRealLockQty(outItem);
//先从预绑定料盘中进行绑定,如果还有缺料的,从未使用的物料中查找,如果还缺料,从预绑定的物料中查找
log.info("绑定非分盘料:So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]+refno=["+outItem.getRefno()+"]的slotLoction"+outItem.getSlotlocation()+"]pn=["+outItem.getPn()+"]当前绑定数量["+outItem.getRealLockQty()+"/"+outItem.getQty()+"]当前出库/发料数量["+outItem.getOutQty()+"/"+outItem.getSendQty()+"]");
List<StoragePos> preBindPosList = storagePosDao.findPreBindList(outItem.getSoseq(), outItem.getSlotlocation());
for (StoragePos pos : preBindPosList) {
outItem = tryRealBindPos(pos, outItem);
}
//所需数量=需求单数量-已发料数量-真实绑定数量
int needNum = outItem.getQty() - outItem.getSendQty() - outItem.getRealLockQty();
log.info("将预绑定转为真实绑定结束,所需数量("+needNum+")=需求单数量("+outItem.getQty()+")-已发料数量("+ outItem.getSendQty()+")-真实绑定数量"+ outItem.getRealLockQty() +")");
if(needNum >= 0){
log.info("预绑定数量不足,查找未绑定料盘进行真实绑定结束,当前数量:"+outItem.getSendQty()+"+"+ outItem.getRealLockQty() +"/" + outItem.getQty());
while(needNum >= 0){
StoragePos pos = storagePosDao.findNoBindMinQty(outItem.getPn(), outItem.getFacility());
OutItem resultOutItem = tryRealBindPos(pos, outItem);
if(resultOutItem == null){
break;
}
outItem = resultOutItem;
if(outItem.getRealLockQty() > outItem.getQty()){
//已经满足需求了,直接跳出
break;
}
}
}
needNum = outItem.getQty() - outItem.getSendQty() - outItem.getRealLockQty();
if(needNum >= 0 ){
log.info("未绑定料盘数量不足,开始抢其他工单的预绑定物料进行真实绑定,当前数量:"+outItem.getSendQty()+"+"+ outItem.getRealLockQty() +"/" + outItem.getQty());
//抢其他工单的预绑定
while(needNum >= 0){
StoragePos pos = storagePosDao.findOtherPreBindMinQty(outItem.getPn(), outItem.getFacility());
OutItem resultOutItem = tryRealBindPos(pos, outItem);
if(resultOutItem == null){
break;
}
outItem = resultOutItem;
if(outItem.getRealLockQty() + outItem.getSendQty() > outItem.getQty()){
//已经满足需求了,直接跳出
break;
}
}
}
unbindSurplusReel(outItem);
//首盘,如果此站位一盘也没有,查找是否有同工单不同站位的PN,如果有,抢一盘过来
log.info("So=["+outItem.getSo()+"]hSerial=["+outItem.getSourceName()+"]pn=["+outItem.getPn()+"]真实绑定结束,当前数量:"+outItem.getSendQty()+"+"+ outItem.getRealLockQty() +"/" + outItem.getQty());
}
}
/**
* 绑定入库料盘
*/
public Barcode bindPutInReel(Barcode barcode){
boolean isCutReelIn = false;
String bindSoseq = barcode.getAppendInfo().getSoseq();
String bindSlot = barcode.getAppendInfo().getBindSlot();
OutItem cutItem = soseqCache.getCutOutItem(bindSoseq, Integer.valueOf(bindSlot));
if(Strings.isBlank(bindSoseq)){
//未绑定
cutItem = findNeedBindItem(barcode);
}else{
//料盘分盘过后入库(已经预绑定过)
isCutReelIn = true;
}
if(cutItem != null){
OutInfo cutOutInfo = soseqCache.getCutActionInfoFromCache(cutItem.getSoseq());
if(cutOutInfo != null && cutOutInfo.isClosed()){
log.info("工单["+cutOutInfo.getSo()+"]已关闭,不再绑定料盘["+barcode.getBarcode()+"]");
barcode = barcode.removeBindInfo();
}else if(cutItem.realBindLessQty() <= 0){
log.info("工单["+cutOutInfo.getSo() + "的站位["+bindSlot+"]绑定已满足要求(或线外发过分盘料),不再对["+barcode.getBarcode()+"]进行绑定");
barcode = barcode.removeBindInfo();
}else{
//分盘料
if(cutItem.isCutMaterial()){
if(!isCutReelIn){
//不是分完盘入库的,需要先进行预绑定
int preBindQty = cutItem.getLockQty() + barcode.getAmount();
if(preBindQty > cutItem.getQty()){
int reelRemainNum = barcode.cutCount(cutItem);
if(reelRemainNum > 0){
//母盘还有剩余,说明该需求slot已经满足
preBindQty = cutItem.getQty();
}else {
//母盘正好用完或全部用完也达不到需求量,此母盘绑定slot后,需要继续寻找其他盘进行绑定
preBindQty = preBindQty + barcode.getAmount();
}
}
cutItem.setLockQty(preBindQty);
soseqCache.udpateTotalPreLockQty(cutItem,preBindQty);
log.info("\t分盘料"+barcode.getBarcode()+"["+barcode.getPartNumber()+"]绑定到soseq=["+cutItem.getSoseq()+"]so=["+cutItem.getSo()+"]的["+cutItem.getSlotlocation()+"] 数量:" + preBindQty +"/" + cutItem.getQty());
}
if(!barcode.hasCutInfo()){
//没有分盘信息,可以直接绑定
barcode.realBindItem(cutItem);
int realBindQty = cutItem.getRealLockQty() + barcode.getAmount();
cutItem.setRealLockQty(realBindQty);
soseqCache.updateTotalRealLockQty(cutItem,realBindQty);
}else{
AppendInfo appendInfo = barcode.getAppendInfo();
appendInfo.setSlotIndex(cutItem.getSlotlocation());
appendInfo.setSo(cutItem.getSo());
appendInfo.setSoseq(cutItem.getSoseq());
barcode.setAppendInfo(appendInfo);
log.info("分盘料["+barcode.getBarcode()+"]分盘信息:" + barcode.getAppendInfo().getCutMap());
}
}else{
//绑定
barcode.realBindItem(cutItem);
int realBindQty = cutItem.getRealLockQty() + barcode.getAmount();
cutItem.setRealLockQty(realBindQty);
soseqCache.updateTotalRealLockQty(cutItem,realBindQty);
log.info(barcode.getBarcode() + "["+barcode.getPartNumber()+"]入库完成,工单so=["+cutItem.getSo()+"] soseq=["+cutItem.getSoseq()+"]slotSeq=["+cutItem.getSlotlocation()+"]绑定数量增加"+barcode.getAmount()+"="+ realBindQty);
}
unbindSurplusReel(cutItem);
}
}
barcode = barcodeDao.save(barcode);
return barcode;
}
/**
* 剔除多余的绑定,最小的绑定与
*/
public void unbindSurplusReel(OutItem outItem){
//多出数量
int surplusQty = /*outItem.getSendQty() + */outItem.getRealLockQty() - outItem.getQty();
if(surplusQty > 0){
//已经预绑定的所有料盘中与最大盘日期相同,且与超出数量最接近的料盘剔除掉
StoragePos maxBindReelPos = storagePosDao.findMaxQtyBindReel(outItem.getSoseq(), outItem.getSlotlocation());
if(maxBindReelPos != null){
Barcode maxQtyBindReelBarcode = maxBindReelPos.getBarcode();
StoragePos needToUnBindPos = storagePosDao.findSurplusBindReel(outItem.getSoseq(), outItem.getSlotlocation(), surplusQty, maxQtyBindReelBarcode.getProduceDateStr());
if(needToUnBindPos != null){
int unbindAmount = needToUnBindPos.getBarcode().getAmount();
log.info(outItem.getSourceName() + "找到与最大料盘["+maxQtyBindReelBarcode.getBarcode()+"]相同日期["+maxQtyBindReelBarcode.getProduceDateStr()+"]与超绑数量["+surplusQty+"]接近的料盘["+needToUnBindPos.getBarcode().getBarcode()+"]数量为["+unbindAmount+"]解除绑定");
needToUnBindPos = storagePosDao.unbindReel(needToUnBindPos);
int newRealLockQty = outItem.getRealLockQty() - unbindAmount;
outItem.setRealLockQty(newRealLockQty);
//outItem = outItemDao.save(outItem);
soseqCache.updateTotalRealLockQty(outItem, newRealLockQty);
int newPreBindQty = outItem.getLockQty() - unbindAmount;
outItem.setLockQty(newPreBindQty);
soseqCache.udpateTotalPreLockQty(outItem, newPreBindQty);
//绑定该料盘到其他工单
bindPutInReel(needToUnBindPos.getBarcode());
surplusQty = outItem.getSendQty() + outItem.getRealLockQty() - outItem.getQty();
if(surplusQty > 0){
unbindSurplusReel(outItem);
}
}
}
}
}
/**
* 入库完成时,查找需要绑定的需求单
*/
private OutItem findNeedBindItem(Barcode barcode){
List<String> lessSoseqList = new ArrayList<>();
List<OutInfo> cacheOutInfoList = outInfoCache.getCachedOutInfos();
for (OutInfo unEndOutInfo : cacheOutInfoList) {
if(unEndOutInfo.isReelCutAction()){
if(!unEndOutInfo.isClosed() && unEndOutInfo.isRealBindLess()){
String soseq = unEndOutInfo.getSoseq();
if(!lessSoseqList.contains(soseq)){
lessSoseqList.add(soseq);
}
}
}
}
String pn = barcode.getPartNumber();
String facility = barcode.getAppendInfo().getFacility();
List<OutItem> cutItemList = outItemDao.findCutItemList(lessSoseqList, pn, facility);
//优先绑定执行过的工单,如果没有,则绑定优先执行的工单
OutItem needBindItem = null;
int executeOrderIndex = -1;
for (OutItem outItem : cutItemList) {
if(!outItem.isBindOk()){
OutInfo outInfo = soseqCache.getCutActionInfoFromCache(outItem.getSoseq());
if(outInfo != null){
//真实绑定缺料
if(outItem.realBindLessQty() > 0){
int orderIndex = lessSoseqList.indexOf(outItem.getSoseq());
if(needBindItem == null || orderIndex < executeOrderIndex){
needBindItem = outItem;
executeOrderIndex = orderIndex;
}
}
}
}
}
return needBindItem;
}
/**
* 尝试真实绑定库位
* @param pos 包含料盘的库位
* @param outItem 出库需求项
* @return 如果库位为null,返回null;否则返回更新后的出库需求项
*/
private OutItem tryRealBindPos(StoragePos pos, OutItem outItem){
if(pos == null){
log.info("\t真实绑定"+outItem.getSlotlocation() + "的pn=["+outItem.getPn()+"]facility = "+outItem.getFacility()+"时无库存,跳出绑定");
return null;
}else{
Barcode barcode = pos.getBarcode();
AppendInfo oldBindAppendInfo = barcode.getAppendInfo();
String oldBindSoSeq = oldBindAppendInfo.getSoseq();
int dbQty = barcode.getAmount();
if(Strings.isNotBlank(oldBindSoSeq)){
//已经有绑定信息
String oldBindSlotStr = oldBindAppendInfo.getBindSlot();
if(Strings.isNotBlank(oldBindSlotStr)){
int oldBindSlot = Integer.valueOf(oldBindSlotStr);
if(oldBindSlot > 0){
log.error("\t真实绑定"+outItem.getSlotlocation() + "的pn=["+outItem.getPn()+"]facility = "+outItem.getFacility()+"时 "+barcode.getBarcode()+" 已被soseq=["+oldBindSoSeq+"_"+oldBindSlot+"]绑定");
return null;
}
}
String oldPreBindSlot = oldBindAppendInfo.getPreBindSlot();
if(Strings.isNotBlank(oldPreBindSlot)){
int oldSlotSeq = Integer.valueOf(oldPreBindSlot);
log.info("预绑定oldsoseq=["+oldBindSoSeq+"_"+oldPreBindSlot+"]物料["+barcode.getBarcode()+"],更新其预绑定数量");
OutItem oldCutOutItem = soseqCache.getCutOutItem(oldBindSoSeq, oldSlotSeq);
int oldTotalPreBindQty = oldCutOutItem.getLockQty();
oldTotalPreBindQty = oldTotalPreBindQty - dbQty;
soseqCache.udpateTotalPreLockQty(oldCutOutItem, oldTotalPreBindQty);
}
}
int realLockQty = outItem.getRealLockQty();
int newRealLockQty = realLockQty + dbQty;
log.info("\t真实绑定["+barcode.getBarcode()+"]到So=["+outItem.getSo()+"]hSerial=["+outItem.getSourceName()+"] 绑定数量:" + newRealLockQty +"/" + outItem.getQty());
barcode.realBindItem(outItem);
pos.setBarcode(barcode);
storagePosDao.save(pos);
outItem.setRealLockQty(newRealLockQty);
outItemDao.updateLockQty(outItem.getId(), 0, newRealLockQty);
soseqCache.updateTotalRealLockQty(outItem, newRealLockQty);
return outItem;
}
}
// private OutItem updateRealLockQty(OutItem outItem){
// //查找真实绑定
// List<StoragePos> bindPosList = storagePosDao.findBindList(outItem.getSoseq(), outItem.getSlotlocation());
// int realBindQty = 0;
// for (StoragePos bindPos : bindPosList) {
// realBindQty = realBindQty + bindPos.getBarcode().getAmount();
// }
// outItem.setRealLockQty(realBindQty);
// int lockQty = outItem.getLockQty();
// if(lockQty < realBindQty){
// lockQty = realBindQty;
// outItem.setLockQty(lockQty);
// }
// if(outItem.isCutMaterial()){
// //分盘料,需要将已绑定未出库的物料也计算进去
// List<StoragePos> cutReels = storagePosDao.findCutList(outItem.getSo(), outItem.getSlotlocation(), outItem.getSoseq());
//
// for (StoragePos cutReel : cutReels) {
// List<Map<String, Object>> cutItems = cutReel.getBarcode().getCutItems();
// for (Map<String, Object> cutItem : cutItems) {
// String so = cutItem.get("so").toString();
// String soseqStr = cutItem.get("soseq").toString();
// String slotlocation = cutItem.get("slotlocation").toString();
// if(outItem.getSo().equals(so) && outItem.getSoseq().equals(soseqStr) && outItem.getSlotlocation() == Integer.valueOf(slotlocation)){
// log.info("查找到未出库的分盘料信息["+cutItem+"],更新预绑定数量");
// String qty = cutItem.get("qty").toString();
// lockQty = outItem.getLockQty() + Integer.valueOf(qty);
// outItem.setLockQty(lockQty);
// }
// }
// }
// }
// outItem = outItemDao.save(outItem);
// log.info("更新["+outItem.getSlotlocation()+"]"+outItem.getPn()+"真实绑定数量为["+realBindQty+"/"+outItem.getQty()+"]");
// return outItem;
// }
/**
* 检查首盘料中不同Slot上相同的PN, 如果缺料,出首盘时要保证每一个Slot上都有料
*/
private void bindSamePnFromOtherSlotForFirstAction(OutItem outItem, Collection<String> excludeBarcodeList){
if(outItem.getRealLockQty() == 0){
//绑定数量为0,说明缺料,查找是否有绑定的本工单的其他Slot相同PN的料
List<StoragePos> posList = storagePosDao.findBindByPn(outItem.getSoseq(), outItem.getPn());
if(posList != null && !posList.isEmpty()){
//站位的绑定的料盘数量,大于2盘才可以抢
Map<String,Integer> slotReelCountMap = new HashMap<>();
for (StoragePos storagePos : posList) {
//其他工位绑定至少两盘才可以抢
Barcode barcode = storagePos.getBarcode();
String bindSlot = barcode.getAppendInfo().getBindSlot();
if(bindSlot != null){
Integer reelCount = slotReelCountMap.get(bindSlot);
if(reelCount == null){
reelCount = 0;
}
reelCount = reelCount + 1;
slotReelCountMap.put(bindSlot, reelCount);
}
}
List<String> canRobSlotList = new ArrayList<>();
for (StoragePos storagePos : posList) {
//其他工位绑定至少两盘才可以抢
Barcode barcode = storagePos.getBarcode();
String bindSlot = barcode.getAppendInfo().getBindSlot();
if(bindSlot != null){
Integer reelCount = slotReelCountMap.get(bindSlot);
if(reelCount >= 2){
canRobSlotList.add(bindSlot);
}
}
}
//抢最大的一盘
StoragePos robPos = null;
for (StoragePos storagePos : posList) {
//其他工位绑定至少两盘才可以抢
Barcode barcode = storagePos.getBarcode();
String bindSlot = barcode.getAppendInfo().getBindSlot();
if(bindSlot != null && canRobSlotList.contains(bindSlot)){
if(!excludeBarcodeList.contains(barcode.getBarcode())){
//这盘料可以抢
if(robPos == null || robPos.getBarcode().getAmount() < barcode.getAmount()){
robPos = storagePos;
}
}
}
}
if(robPos != null){
Barcode barcode = robPos.getBarcode();
AppendInfo appendInfo = barcode.getAppendInfo();
String hSerial = outItem.gethSerial();
int reelQty = barcode.getAmount();
String oldSlot = appendInfo.getBindSlot();
log.info("首盘需求单["+outItem.getSourceName()+"]缺料,从站位["+oldSlot+"]绑定料盘中抢夺料盘"+barcode.getBarcode()+"["+reelQty+"]进行绑定");
OutItem oldItem = outItemDao.findItem(hSerial,Integer.valueOf(oldSlot));
if(oldItem != null){
//不是预绑定的物料
oldItem.setRealLockQty(oldItem.getRealLockQty() - reelQty);
outItemDao.updateLockQty(oldItem.getId(), 0, oldItem.getRealLockQty());
soseqCache.updateTotalRealLockQty(oldItem, oldItem.getRealLockQty());
}
appendInfo.setBindSlot(outItem.getSlotlocation() + "");
barcode.setAppendInfo(appendInfo);
barcodeDao.save(barcode);
robPos.setBarcode(barcode);
storagePosDao.save(robPos);
outItem.setRealLockQty(outItem.getRealLockQty() + reelQty);
outItemDao.updateLockQty(outItem.getId(), 0, outItem.getRealLockQty());
soseqCache.updateTotalRealLockQty(outItem, outItem.getRealLockQty());
}
}
}
}
}