QisdaApiController.java
66.3 KB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
994
995
996
997
998
999
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
1065
1066
1067
1068
1069
1070
1071
1072
1073
1074
1075
1076
1077
1078
1079
1080
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1091
1092
1093
1094
1095
1096
1097
1098
1099
1100
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
1139
1140
1141
1142
1143
1144
1145
1146
1147
1148
1149
1150
1151
1152
1153
1154
1155
1156
1157
1158
1159
1160
1161
1162
1163
1164
1165
1166
1167
1168
1169
1170
1171
1172
1173
1174
1175
1176
1177
1178
1179
1180
1181
1182
1183
1184
1185
1186
1187
1188
1189
1190
1191
1192
1193
1194
1195
1196
1197
1198
1199
1200
1201
1202
1203
1204
1205
1206
1207
1208
1209
1210
1211
1212
1213
1214
1215
1216
1217
1218
1219
1220
1221
1222
1223
1224
1225
1226
1227
1228
1229
1230
1231
1232
1233
1234
1235
1236
1237
1238
1239
1240
1241
1242
1243
1244
1245
1246
1247
1248
1249
1250
1251
1252
1253
1254
1255
1256
1257
1258
1259
1260
1261
1262
1263
1264
1265
1266
1267
1268
1269
1270
1271
1272
1273
1274
1275
1276
1277
1278
1279
1280
1281
1282
1283
1284
1285
1286
1287
1288
1289
1290
1291
1292
1293
1294
1295
1296
1297
1298
1299
1300
1301
1302
1303
1304
1305
1306
1307
1308
1309
1310
1311
1312
1313
1314
1315
1316
1317
1318
1319
1320
1321
1322
1323
1324
1325
1326
1327
1328
1329
1330
1331
1332
1333
1334
1335
1336
1337
1338
1339
1340
1341
1342
1343
1344
1345
1346
1347
1348
1349
1350
1351
1352
1353
1354
1355
1356
1357
1358
1359
1360
1361
1362
1363
1364
1365
1366
1367
1368
1369
1370
1371
1372
1373
1374
1375
1376
1377
1378
1379
1380
1381
1382
1383
1384
1385
1386
1387
1388
1389
1390
1391
1392
1393
1394
1395
1396
1397
1398
1399
1400
1401
1402
1403
1404
1405
1406
1407
1408
1409
1410
1411
1412
1413
1414
1415
1416
1417
1418
1419
1420
1421
1422
1423
1424
1425
1426
1427
1428
1429
1430
1431
1432
1433
1434
1435
1436
1437
1438
1439
1440
1441
1442
1443
1444
1445
1446
1447
1448
1449
1450
1451
1452
1453
1454
1455
1456
1457
1458
1459
1460
1461
1462
1463
1464
1465
1466
1467
package com.myproject.webapp.controller.webService;
import com.google.common.base.Strings;
import com.google.common.collect.Lists;
import com.myproject.bean.qisda.*;
import com.myproject.bean.update.*;
import com.myproject.bean.update.qisda.DNInfo;
import com.myproject.bean.update.qisda.DNItem;
import com.myproject.bean.update.qisda.OutInfo;
import com.myproject.bean.update.qisda.OutItem;
import com.myproject.dao.mongo.IBarcodeDao;
import com.myproject.dao.mongo.IDataLogDao;
import com.myproject.dao.mongo.IStoragePosDao;
import com.myproject.dao.mongo.qisda.IOutInfoDao;
import com.myproject.dao.mongo.qisda.IOutItemDao;
import com.myproject.exception.ApiException;
import com.myproject.exception.ValidateException;
import com.myproject.manager.IComponentManager;
import com.myproject.util.*;
import com.myproject.webapp.controller.qisda.util.OutInfoCache;
import com.myproject.webapp.controller.storage.BaseController;
import org.apache.logging.log4j.LogManager;
import org.apache.logging.log4j.Logger;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Controller;
import org.springframework.web.bind.annotation.RequestMapping;
import org.springframework.web.bind.annotation.RequestMethod;
import org.springframework.web.bind.annotation.ResponseBody;
import javax.servlet.http.HttpServletRequest;
import java.io.IOException;
import java.util.*;
import java.util.stream.Collectors;
@Controller
@RequestMapping("/rest/api/qisda")
public class QisdaApiController extends BaseController {
@Autowired
protected ITaskService taskService;
@Autowired
protected IComponentManager componentManager;
@Autowired
private IStoragePosDao storagePosDao;
@Autowired
private IOutItemDao outItemDao;
@Autowired
private IOutInfoDao outInfoDao;
@Autowired
private IBarcodeDao barcodeDao;
@Autowired
private DataCache dataCache;
@Autowired
private IDataLogDao dataLogDao;
@Autowired
private OutInfoCache outInfoCache;
protected final static Logger log = LogManager.getLogger(QisdaApiController.class);
private static String USER_NAME = "SMD-BOX";
/**
* 基础数据同步
*/
@RequestMapping(value = "/availableInventory")
@ResponseBody
public Object availableInventory(HttpServletRequest request) {
try{
String paramInfo = request.getParameter("paramInfo");
if(Strings.isNullOrEmpty(paramInfo)){
//从body里面再获取一次
Map<String, String> bodyParamMap = getParamMapFromBody(request);
paramInfo = bodyParamMap.get("paramInfo");
}
log.info("收到获取库存数量接口paramInfo="+paramInfo);
if(Strings.isNullOrEmpty(paramInfo)){
Map<String,String> resultMap = new HashMap<>();
resultMap.put("errorcode","参数错误,参数paramInfo为空");
return resultMap;
}
List<AvailableInventoryBean> results = new ArrayList<>();
if(!Strings.isNullOrEmpty(paramInfo)){
List<AvailableInventoryBean> items = JsonUtil.toList(paramInfo, AvailableInventoryBean.class);
Map<String, Integer> availableMap = storagePosDao.availableInventory();
for (AvailableInventoryBean item : items) {
String key = item.toMapKey();
Integer availableQty = availableMap.get(key);
if(availableQty != null && availableQty > 0){
//只有那些有可用库存的才返回,没有可用库存的不需要添加到返回结果中
item.setQty(availableQty);
results.add(item);
}
}
}
if(results.isEmpty()){
Map<String,String> resultMap = new HashMap<>();
resultMap.put("msg","没有数据");
return resultMap;
}
return results;
}catch(Exception e){
Map<String,String> resultMap = new HashMap<>();
log.error("获取可用数量接口出错",e);
resultMap.put("errorcode","系统错误," + e.getMessage());
return resultMap;
}
}
@RequestMapping("/executeOut")
@ResponseBody
public String executeOut(HttpServletRequest request){
String hSerial = request.getParameter("hSerial");
String maxReelStr = request.getParameter("max");
int maxReelNum = -1;
if(maxReelStr != null){
maxReelNum = Integer.valueOf(maxReelStr);
}
return checkOutOutItems(hSerial,maxReelNum);
}
/**
* 判断条码是否可以入库
*/
public static Barcode CISInCheck(DNInfo dnInfo, Barcode barcode) throws ValidateException{
//纯入库
if(barcode.getAppendInfo().isCISIn()){
return VMILocationInCheck(barcode);
}else{
VMIMateriaReceiveJudge(dnInfo, barcode);
}
return null;
}
/**
* 入库完成通知
* @param barcode
* @param task
*/
public static void PutInFinished(Barcode barcode, DataLog task){
//纯入库
if(barcode.getAppendInfo().isCISIn()){
VMILocationIn(barcode.getBarcode(),task.getPosName());
}else{
//DN单收料或Facility收料
VMIMateriaReceive(barcode, task);
}
}
/**
* 出库
*/
@RequestMapping(value = "/out",method = RequestMethod.POST)
@ResponseBody
public Object out(HttpServletRequest request) {
List<String> failedReelIdList = new ArrayList<>();
try {
String paramInfo = request.getParameter("paramInfo");
if(Strings.isNullOrEmpty(paramInfo)){
//从body里面再获取一次
Map<String, String> bodyParamMap = getParamMapFromBody(request);
paramInfo = bodyParamMap.get("paramInfo");
}
log.info("收到需求单请求:"+paramInfo);
if(paramInfo == null){
return ResultBean.newErrorResult(-1,"参数为空");
}
List<RequestOutItemBean> items = JsonUtil.toList(paramInfo, RequestOutItemBean.class);
//key为需求单号
Map<String, OutInfo> outInfoMap = new HashMap<>();
log.info("需求单请求解析成功,开始处理");
for (RequestOutItemBean itemBean : items) {
OutItem outItem = new OutItem(itemBean);
String hSerial = outItem.gethSerial();
OutInfo outInfo = outInfoMap.get(hSerial);
if(outInfo == null){
outInfo = outInfoDao.findByHSerial(hSerial);
if(outInfo == null){
log.info("创建出库需求单["+hSerial+"]");
outInfo = new OutInfo(outItem);
outInfo = outInfoDao.save(outInfo);
}
}
String reelID = outItem.getReelID();
if(reelID != null && !reelID.isEmpty()){
//指定出某盘料或单独出库,如果已经绑定,不允许出,如果未绑定直接进行绑定
StoragePos pos = storagePosDao.findByBarcode(reelID);
if(pos != null){
Barcode barcode = pos.getBarcode();
AppendInfo appendInfo = barcode.getAppendInfo();
int bindSlot = Integer.valueOf(appendInfo.getBindSlot());
if(bindSlot > 0 || barcode.hasCutInfo()){
//已经真实绑定过
log.error("料盘["+reelID+"]已经真实绑定过,不允许出库");
failedReelIdList.add(reelID);
}else{
//未真实绑定过,可以出库,绑定
appendInfo.sethSerial(outItem.gethSerial());
appendInfo.setRefno(outItem.getRefno());
appendInfo.setSo("HSerial:" + outItem.gethSerial());
appendInfo.setSoseq("HSerial:" + outItem.getSoseq());
appendInfo.setSlotStr(outItem.getSlotStr());
appendInfo.setBindSlot("1");
appendInfo.setSlotIndex(1);
barcode.setAppendInfo(appendInfo);
pos.setBarcode(barcode);
storagePosDao.save(pos);
outItem.setRealLockQty(barcode.getAmount());
outItem = outItemDao.save(outItem);
outInfo.updateItem(outItem);
outInfoMap.put(hSerial, outInfo);
}
}else{
//未找到指定料盘
log.error("料盘["+reelID+"]未找到,可能已经出库,不允许出库");
failedReelIdList.add(reelID);
}
}else{
//不是指定料
outItem = outItemDao.save(outItem);
outInfo.updateItem(outItem);
outInfoMap.put(hSerial, outInfo);
}
}
bindOutInfoList(outInfoMap.values());
log.info("需求单请求处理完成");
} catch (Exception e) {
log.error("需求单请求处理出错", e);
return ResultBean.newErrorResult(1001,"内部错误:" + e.getMessage());
}
if(!failedReelIdList.isEmpty()){
String data = String.join(";",failedReelIdList);
return ResultBean.newOkResult(data);
}
return ResultBean.newOkResult("");
}
private void bindOutInfoList(Collection<OutInfo> outInfoList){
for (OutInfo outInfo : outInfoList) {
if(outInfo.isReelCutAction() || outInfo.isFirstReelAction()){
//首盘和分盘进行缺料反馈
log.info("需求单["+outInfo+"]开始进行绑定");
for (OutItem outItem : outInfo.getOutItems()) {
if(outItem.isReelCutAction()){//分盘
firstBindCutReel(outItem);
preBindReel(outItem);
}else if(outItem.isFirstReelAction()){//首盘
firstBindCutReel(outItem);
secondBindCutReel(outItem);
realBindReel(outItem);
bindSamePnFromOtherSlotForFirstAction(outItem,new ArrayList<String>());
}else{//补料盘,急料,指定料,单独出库
}
}
}else{
log.info("需求单["+outInfo+"]不需要进行绑定");
}
}
for (OutInfo outInfo : outInfoList) {
if(outInfo.isReelCutAction()){
//首盘和分盘进行缺料反馈
log.info("分盘需求单["+outInfo+"]开始进行二次分盘绑定");
for (OutItem outItem : outInfo.getOutItems()) {
if(outItem.isReelCutAction()){//分盘
secondBindCutReel(outItem);
}
}
}
}
for (OutInfo outInfo : outInfoList) {
//新的需求单,更新缓存
outInfoCache.addOutInfo(outInfo);
if(outInfo.isReelCutAction() || outInfo.isFirstReelAction()){
//首盘和分盘进行缺料反馈
List<OutItem> outItemList = outItemDao.findByHSerial(outInfo.gethSerial());
boolean lessBind = true;
VMILocationOutFeedback(outItemList, lessBind);
}else{
log.info("需求单["+outInfo+"]不需要进行缺料反馈");
}
}
}
/**
* 检查首盘料中不同Slot上相同的PN, 如果缺料,出首盘时要保证每一个Slot上都有料
*/
private void bindSamePnFromOtherSlotForFirstAction(OutItem outItem, Collection<String> excludeBarcodeList){
if(outItem.getRealLockQty() == 0){
//绑定数量为0,说明缺料,查找是否有绑定的本工单的其他Slot相同PN的料
List<StoragePos> posList = storagePosDao.findBindByPn(outItem.getSoseq(), outItem.getPn());
if(posList != null && !posList.isEmpty()){
//站位的绑定的料盘数量,大于2盘才可以抢
Map<String,Integer> slotReelCountMap = new HashMap<>();
for (StoragePos storagePos : posList) {
//其他工位绑定至少两盘才可以抢
Barcode barcode = storagePos.getBarcode();
String bindSlot = barcode.getAppendInfo().getBindSlot();
if(bindSlot != null){
Integer reelCount = slotReelCountMap.get(bindSlot);
if(reelCount == null){
reelCount = 0;
}
reelCount = reelCount + 1;
slotReelCountMap.put(bindSlot, reelCount);
}
}
List<String> canRobSlotList = new ArrayList<>();
for (StoragePos storagePos : posList) {
//其他工位绑定至少两盘才可以抢
Barcode barcode = storagePos.getBarcode();
String bindSlot = barcode.getAppendInfo().getBindSlot();
if(bindSlot != null){
Integer reelCount = slotReelCountMap.get(bindSlot);
if(reelCount >= 2){
canRobSlotList.add(bindSlot);
}
}
}
//抢最大的一盘
StoragePos robPos = null;
for (StoragePos storagePos : posList) {
//其他工位绑定至少两盘才可以抢
Barcode barcode = storagePos.getBarcode();
String bindSlot = barcode.getAppendInfo().getBindSlot();
if(bindSlot != null && canRobSlotList.contains(bindSlot)){
if(!excludeBarcodeList.contains(barcode.getBarcode())){
//这盘料可以抢
if(robPos == null || robPos.getBarcode().getAmount() < barcode.getAmount()){
robPos = storagePos;
}
}
}
}
if(robPos != null){
Barcode barcode = robPos.getBarcode();
AppendInfo appendInfo = barcode.getAppendInfo();
String hSerial = outItem.gethSerial();
int reelQty = barcode.getAmount();
String oldSlot = appendInfo.getBindSlot();
log.info("首盘需求单["+hSerial+"]站位["+outItem.getSlotlocation()+"]缺料,从站位["+oldSlot+"]绑定料盘中抢夺料盘"+barcode.getBarcode()+"["+reelQty+"]进行绑定");
OutItem oldItem = outItemDao.findItem(hSerial,Integer.valueOf(oldSlot));
oldItem.setRealLockQty(oldItem.getRealLockQty() - reelQty);
outItemDao.save(oldItem);
appendInfo.setBindSlot(outItem.getSlotlocation() + "");
barcode.setAppendInfo(appendInfo);
barcodeDao.save(barcode);
robPos.setBarcode(barcode);
storagePosDao.save(robPos);
outItem.setRealLockQty(outItem.getRealLockQty() + reelQty);
outItemDao.save(outItem);
outInfoCache.updateOutItem(oldItem.getId());
outInfoCache.updateOutItem(outItem.getId());
}
}
}
}
/**
* 移远料号转换
*/
public static String PartNoMapping(String vdPartNum) throws ApiException{
String url = "http://10.85.17.233/ESMTCommonInterface/CommonService.asmx/PartNoMapping";
Map<String,Object> paramMap = new HashMap<String,Object>();
paramMap.put("vdPartNum",vdPartNum);
log.info("从Qisda获取料号转换:vdPartNum=" + vdPartNum);
String result = HttpHelper.postParam(url,paramMap);
log.info("从Qisda获取料号转换:(PartNoMapping)返回:" + result);
Map<String, Object> resultMap = JsonUtil.toMap(result);
String msg = resultMap.get("msg").toString();
if(msg.startsWith("0")){
String errorMsg = "从Qisda获取料号["+vdPartNum+"]转换出错:" + msg;
log.info(errorMsg);
throw new ApiException(errorMsg);
}
return msg;
}
/**
*
* 缺料反馈接口 (出完工单时调用),绑定首盘不管是否缺料都调用,其他类型的只在所有出库完成时调用一次
*
* 只有首盘会反馈多次缺料信息,若首盘反馈第一次缺料后,料自动匹配齐了,第二次反馈时料号传N/A
*
* @param outItemList
* @param lessBind 是否是绑定缺料反馈
*/
public static void VMILocationOutFeedback(List<OutItem> outItemList, boolean lessBind){
String url = "http://10.85.17.233/ESMTCommonInterface/CommonService.asmx/VMILocationOutFeedback";
List<Map<String,Object>> materialInfoList = new ArrayList<>();
for (OutItem outItem : outItemList) {
Map<String,Object> materialInfoMap = new HashMap<String,Object>();
materialInfoMap.put("so",outItem.getSo());//DN单号或者是厂别
materialInfoMap.put("partNum",outItem.getPn());//料号
int lossqty = outItem.outLessQty();
if(lessBind){
//绑定缺料反馈
lossqty = outItem.preBindLessQty();
}
materialInfoMap.put("lossqty",lossqty + "");//缺料数量
materialInfoMap.put("slot",outItem.getSlotStr());//料站
materialInfoMap.put("serial",outItem.gethSerial());//需求单号
materialInfoList.add(materialInfoMap);
}
if(materialInfoList.isEmpty()){
log.info("需求单不缺料,不进行缺料反馈");
}else{
String lackOfMaterial = JsonUtil.toJsonStr(materialInfoList);
Map<String,Object> paramMap = new HashMap<String,Object>();
paramMap.put("lackOfMaterial",lackOfMaterial);
log.info("缺料反馈接口(VMILocationOutFeedback)参数lackOfMaterial="+lackOfMaterial);
try {
String result = HttpHelper.postParam(url,paramMap);
log.info("收到缺料反馈接口(VMILocationOutFeedback)返回:" + result);
} catch (ApiException e) {
log.error("缺料反馈接口(VMILocationOutFeedback)接口出错",e);
}
}
}
/**
* 获取DN单详情
* @param dnNo
* @param isCheck
* @return
* @throws ApiException
*/
public static List<DNItem> GetDNDetails(String dnNo, boolean isCheck) throws ApiException {
String url = "http://10.85.17.43:8080/WMSWeb.asmx/GetDNDetailsJson";
Map<String,Object> paramMap = new HashMap<String,Object>();
//paramMap.put("DHNO","DNMISW1911197845");
paramMap.put("DHNO",dnNo);
String isCheckStr = "N";
if(isCheck){
isCheckStr = "Y";
}
paramMap.put("ISCheck",isCheckStr);
paramMap.put("isBack","Y");
String errorMsg = "";
Map<String,DNItem> itemMap = new HashMap<>();
try {
String returnResult = HttpHelper.postParam(url,paramMap);
log.info("获取DN单详情结果:" + returnResult);
String resultStr = XmlUtil.getNodeBody("string", returnResult);
if(resultStr.startsWith("[")){
List<Map<String,Object>> items = JsonUtil.toObj(resultStr, List.class);
for (Map<String,Object> map : items) {
DNItem item = new DNItem();
String no = map.get("DLNO").toString();
item.setDnNo(no);
String dnDateStr = map.get("DLCRDTE").toString()+ " " + map.get("DLCRTIME").toString();
item.setDnDateStr(dnDateStr);
int dnQty = Float.valueOf(map.get("WACTQTY").toString()).intValue();
item.setDnQty(dnQty);
String facility = map.get("WPORD").toString();
item.setFacility(facility);
String company = map.get("DSN").toString();
item.setCompany(company);
String pn = map.get("WPROD").toString();
item.setPn(pn);
DNItem dnItem = itemMap.get(pn);
if(dnItem != null){
int totalDNQty = dnItem.getDnQty() + item.getDnQty();
log.info("PN["+pn+"]有重复,合并数量[" + dnItem.getDnQty() +" + " + item.getDnQty() + " = " + totalDNQty);
dnItem.setDnQty(totalDNQty);
}else{
dnItem = item;
}
itemMap.put(pn, dnItem);
}
}else{
//返回错训误了
errorMsg = resultStr;
}
} catch (Exception e) {
errorMsg = e.getMessage();
log.error("获取DN单详情接口出错",e);
}
if(!Strings.isNullOrEmpty(errorMsg)){
throw new ApiException(errorMsg);
}
List<DNItem> dnItems = Lists.newArrayList();
if(!itemMap.isEmpty()){
dnItems.addAll(itemMap.values());
}
return dnItems;
}
//-------------------------Private Method----------------------------------------
/**
* 尝试真实绑定
* @param pos 包含料盘的库位
* @param outItem 出库需求项
* @return 如果库位为null,返回null;否则返回更新后的出库需求项
*/
private OutItem tryRealBind(StoragePos pos, OutItem outItem){
if(pos == null){
log.info("\t真实绑定"+outItem.getSlotlocation() + "的pn=["+outItem.getPn()+"]facility = "+outItem.getFacility()+"时无库存,跳出绑定");
return null;
}else{
Barcode barcode = pos.getBarcode();
int dbQty = barcode.getAmount();
int realLockQty = outItem.getRealLockQty();
int newRealLockQty = realLockQty + dbQty;
log.info("\t真实绑定["+pos.getBarcode().getBarcode()+"]到So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]refno=["+outItem.getRefno()+"]的["+outItem.getSlotlocation()+"] 绑定数量:" + outItem.getRealLockQty() +"/" + outItem.getQty());
AppendInfo appendInfo = barcode.getAppendInfo();
appendInfo.sethSerial(outItem.gethSerial());
appendInfo.setRefno(outItem.getRefno());
appendInfo.setSo(outItem.getSo());
appendInfo.setSoseq(outItem.getSoseq());
appendInfo.setSlotStr(outItem.getSlotStr());
appendInfo.setBindSlot(outItem.getSlotlocation()+"");
appendInfo.setSlotIndex(outItem.getSlotlocation());
barcode.setAppendInfo(appendInfo);
pos.setBarcode(barcode);
storagePosDao.save(pos);
outItem.setRealLockQty(newRealLockQty);
outItem = outItemDao.save(outItem);
return outItem;
}
}
private OutItem updateRealLockQty(OutItem outItem){
//查找真实绑定
List<StoragePos> bindPosList = storagePosDao.findBindList(outItem.getSo(), outItem.getSlotlocation());
int realBindQty = 0;
for (StoragePos bindPos : bindPosList) {
realBindQty = realBindQty + bindPos.getBarcode().getAmount();
}
outItem.setRealLockQty(realBindQty);
int lockQty = outItem.getLockQty();
if(lockQty < realBindQty){
lockQty = realBindQty;
outItem.setLockQty(lockQty);
}
outItem = outItemDao.save(outItem);
log.info("更新["+outItem.getSlotlocation()+"]"+outItem.getPn()+"真实绑定数量为["+realBindQty+"/"+outItem.getQty()+"]");
return outItem;
}
/**
* 真实绑定非分盘料
*/
private void realBindReel(OutItem outItem){
if(!outItem.isCutMaterial()){
//先从预绑定料盘中进行绑定,如果还有缺料的,从未使用的物料中查找,如果还缺料,从预绑定的物料中查找
updateRealLockQty(outItem);
log.info("绑定非分盘料:So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]+refno=["+outItem.getRefno()+"]的slotLoction"+outItem.getSlotlocation()+"]pn=["+outItem.getPn()+"]当前绑定数量["+outItem.getRealLockQty()+"/"+outItem.getQty()+"]当前出库/发料数量["+outItem.getOutQty()+"/"+outItem.getSendQty()+"]");
List<StoragePos> preBindPosList = storagePosDao.findPreBindList(outItem.getSo(), outItem.getSlotlocation());
for (StoragePos pos : preBindPosList) {
outItem = tryRealBind(pos, outItem);
}
//所需数量=需求单数量-已发料数量-真实绑定数量
int needNum = outItem.getQty() - outItem.getSendQty() - outItem.getRealLockQty();
log.info("将预绑定转为真实绑定结束,所需数量("+needNum+")=需求单数量("+outItem.getQty()+")-已发料数量("+ outItem.getSendQty()+")-真实绑定数量"+ outItem.getRealLockQty() +")");
if(needNum >= 0){
log.info("预绑定数量不足,查找未绑定料盘进行真实绑定结束,当前数量:"+outItem.getSendQty()+"+"+ outItem.getRealLockQty() +"/" + outItem.getQty());
while(needNum >= 0){
StoragePos pos = storagePosDao.findNoBindMinQty(outItem.getPn(), outItem.getFacility());
OutItem resultOutItem = tryRealBind(pos, outItem);
if(resultOutItem == null){
break;
}
outItem = resultOutItem;
if(outItem.getRealLockQty() > outItem.getQty()){
//已经满足需求了,直接跳出
break;
}
}
}
needNum = outItem.getQty() - outItem.getSendQty() - outItem.getRealLockQty();
if(needNum >= 0 ){
log.info("未绑定料盘数量不足,开始抢其他工单的预绑定物料进行真实绑定,当前数量:"+outItem.getSendQty()+"+"+ outItem.getRealLockQty() +"/" + outItem.getQty());
//抢其他工单的预绑定
while(needNum >= 0){
StoragePos pos = storagePosDao.findOtherPreBindMinQty(outItem.getPn(), outItem.getFacility());
OutItem resultOutItem = tryRealBind(pos, outItem);
if(resultOutItem == null){
break;
}
outItem = resultOutItem;
if(outItem.getRealLockQty() + outItem.getSendQty() > outItem.getQty()){
//已经满足需求了,直接跳出
break;
}
}
}
//首盘,如果此站位一盘也没有,查找是否有同工单不同站位的PN,如果有,抢一盘过来
log.info("So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]+refno=["+outItem.getRefno()+"]的slot"+outItem.getSlotlocation()+"]pn=["+outItem.getPn()+"]真实绑定结束,当前数量:"+outItem.getSendQty()+"+"+ outItem.getRealLockQty() +"/" + outItem.getQty());
}
}
/**
* 预绑定非分盘料
*/
private void preBindReel(OutItem outItem){
if(!outItem.isCutMaterial()){
log.info("预绑定非分盘料:So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]+refno=["+outItem.getRefno()+"]的slot"+outItem.getSlotlocation()+"]pn=["+outItem.getPn()+"]当前预绑定数量["+outItem.getLockQty()+"/"+outItem.getQty()+"]");
while (true){
StoragePos pos = storagePosDao.findNoBindMinQty(outItem.getPn(), outItem.getFacility());
if(pos == null){
log.info("\t预绑定"+outItem.getSlotlocation() + "的pn=["+outItem.getPn()+"]facility = "+outItem.getFacility()+"时无库存,跳出预绑定");
break;
}else{
int dbQty = pos.getBarcode().getAmount();
int lockQty = outItem.getLockQty();
int newLockQty = lockQty + dbQty;
log.info("\t预绑定["+pos.getBarcode().getBarcode()+"]到So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]refno=["+outItem.getRefno()+"]的["+outItem.getSlotlocation()+"] 数量:" + newLockQty +"/" + outItem.getQty());
Barcode barcode = pos.getBarcode();
AppendInfo appendInfo = barcode.getAppendInfo();
appendInfo.sethSerial(outItem.gethSerial());
appendInfo.setRefno(outItem.getRefno());
appendInfo.setSo(outItem.getSo());
appendInfo.setSoseq(outItem.getSoseq());
appendInfo.setPreBindSlot(outItem.getSlotlocation()+"");
barcode.setAppendInfo(appendInfo);
pos.setBarcode(barcode);
storagePosDao.save(pos);
outItem.setLockQty(newLockQty);
outItem = outItemDao.save(outItem);
if(newLockQty > outItem.getQty()){
//已经满足需求了,直接跳出
break;
}
}
}
}
}
/**
* 分盘需求第一次绑定: 第一轮挑料:
1.料卷数量等于需求
2.料卷数量,从小到大去挑选,加总数量小于等于需求
*/
private void firstBindCutReel(OutItem outItem){
if(outItem.isCutMaterial()){
updateRealLockQty(outItem);
log.info("第一轮绑定分盘料:So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]的slot"+outItem.getSlotlocation()+"]pn=["+outItem.getPn()+"]当前绑定数量["+outItem.getLockQty()+"/"+outItem.getQty()+"]");
//剩余需求数量
int needNum = outItem.getQty() - outItem.getLockQty();
while(needNum > 0){
//分盘料
StoragePos pos = storagePosDao.findNoBindNoCutMinQty(outItem.getPn(), outItem.getFacility());
if(pos == null){
log.info("\t第一轮绑定分盘料"+outItem.getSlotlocation() + "的pn=["+outItem.getPn()+"]facility = "+outItem.getFacility()+"时无库存,跳出绑定");
break;
}else{
Barcode barcode = pos.getBarcode();
int totalLockQty = outItem.getLockQty() + barcode.getAmount();
if(totalLockQty > outItem.getQty()){
log.info("加总数量["+totalLockQty+"]大于需求数量["+outItem.getQty()+"]跳出第一轮绑定");
break;
}
if(!barcode.hasCutInfo()){
log.info("\t第一轮绑定分盘料["+barcode.getBarcode()+"]绑定到So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]refno=["+outItem.getRefno()+"]的["+outItem.getSlotlocation()+"] 数量:" + totalLockQty +"/" + outItem.getQty());
//没有分盘信息,可以直接绑定
AppendInfo appendInfo = barcode.getAppendInfo();
appendInfo.sethSerial(outItem.gethSerial());
appendInfo.setRefno(outItem.getRefno());
appendInfo.setSo(outItem.getSo());
appendInfo.setSoseq(outItem.getSoseq());
appendInfo.setSlotStr(outItem.getSlotStr());
appendInfo.setBindSlot(outItem.getSlotlocation() + "");
appendInfo.setSlotIndex(outItem.getSlotlocation());
barcode.setAppendInfo(appendInfo);
int realLockQty = outItem.getRealLockQty() + barcode.getAmount();
outItem.setRealLockQty(realLockQty);
barcode = barcodeDao.save(barcode);
pos.setBarcode(barcode);
storagePosDao.save(pos);
outItem.setLockQty(totalLockQty);
outItemDao.save(outItem);
needNum = outItem.getQty() - totalLockQty;
}else{
log.error("这句不应该出现,第一轮绑定分盘料时查到分盘信息的物料,分盘料["+barcode.getBarcode()+"]分盘信息:" + barcode.getAppendInfo().getCutMap());
break;
}
}
}
}
}
/**
* 1.料卷数量等于余量(需分盘的数量)的总数量
2.By SO逐一挑选,料卷数量,从小到大去挑选
* @param outItem
*/
private void secondBindCutReel(OutItem outItem){
if(outItem.isCutMaterial()){
log.info("第二轮绑定分盘料:So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]+refno=["+outItem.getRefno()+"]的slot"+outItem.getSlotlocation()+"]pn=["+outItem.getPn()+"]当前预绑定数量["+outItem.getLockQty()+"/"+outItem.getQty()+"]");
//剩余需求数量
int needNum = outItem.getQty() - outItem.getLockQty();
while(needNum > 0){
//分盘料
StoragePos pos = storagePosDao.findNoBindMinQty(outItem.getPn(), outItem.getFacility());
if(pos == null){
log.info("\t第二轮分盘料绑定"+outItem.getSlotlocation() + "的pn=["+outItem.getPn()+"]facility = "+outItem.getFacility()+"时无库存,跳出绑定");
break;
}else{
Barcode barcode = pos.getBarcode();
int lockQty = outItem.getLockQty();
int remainQty = outItem.getQty() - lockQty;
//还有未绑定的需求
int reelRemainNum = barcode.cutCount(outItem.getSoseq(), outItem.getSo(), outItem.getSlotlocation(), outItem.getSlotStr(), outItem.gethSerial(), remainQty);
if(reelRemainNum > 0){
//母盘还有剩余,说明该需求slot已经满足
lockQty = outItem.getQty();
}else {
//母盘正好用完或全部用完也达不到需求量,此母盘绑定slot后,继续寻找其他盘进行绑定
lockQty = lockQty + barcode.getAmount();
}
log.info("\t分盘料["+barcode.getBarcode()+"]绑定到Soseq=["+outItem.getSoseq()+"]So=["+outItem.getSo()+"]hSerial=["+outItem.gethSerial()+"]refno=["+outItem.getRefno()+"]的["+outItem.getSlotlocation()+"] 数量:" + lockQty +"/" + outItem.getQty());
if(!barcode.hasCutInfo()){
//没有分盘信息,可以直接绑定
AppendInfo appendInfo = barcode.getAppendInfo();
appendInfo.sethSerial(outItem.gethSerial());
appendInfo.setRefno(outItem.getRefno());
appendInfo.setSo(outItem.getSo());
appendInfo.setSoseq(outItem.getSoseq());
appendInfo.setSlotStr(outItem.getSlotStr());
appendInfo.setBindSlot(outItem.getSlotlocation() + "");
appendInfo.setSlotIndex(outItem.getSlotlocation());
barcode.setAppendInfo(appendInfo);
int realLockQty = outItem.getRealLockQty() + barcode.getAmount();
outItem.setRealLockQty(realLockQty);
}else{
AppendInfo appendInfo = barcode.getAppendInfo();
appendInfo.setSo(outItem.getSo());
appendInfo.setSoseq(outItem.getSoseq());
barcode.setAppendInfo(appendInfo);
log.info("分盘料["+barcode.getBarcode()+"]分盘信息:" + barcode.getAppendInfo().getCutMap());
}
barcode = barcodeDao.save(barcode);
pos.setBarcode(barcode);
storagePosDao.save(pos);
outItem.setLockQty(lockQty);
outItemDao.save(outItem);
needNum = outItem.getQty() - lockQty;
}
}
}
}
/**
* 6. CIS收料判定接口(绑过料串的条码扫码入库时判断)
*/
private static void VMIMateriaReceiveJudge(DNInfo dnInfo,Barcode barcode) throws ValidateException{
String url = "http://10.85.17.233/ESMTCommonInterface/CommonService.asmx/VMIMateriaReceiveJudge";
Map<String,Object> materialInfoMap = new HashMap<String,Object>();
String dnOrFacility = dnInfo.getDnNo();
if(dnInfo.isFacilityIn()){
dnOrFacility = dnInfo.getFacility();
}
materialInfoMap.put("dnOrFacility",dnOrFacility);//DN单号或者是厂别
materialInfoMap.put("reelID",barcode.getBarcode());//料卷ID
materialInfoMap.put("partNum",barcode.getPartNumber());//料号
materialInfoMap.put("qty",barcode.getAmount());//数量
materialInfoMap.put("lifeCycle",barcode.getLifeCycle());//生命周期
String productCode = DateUtil.toDateString(barcode.getProduceDate(),"yyyyMMdd");
materialInfoMap.put("productCode",productCode);//生产日期
materialInfoMap.put("lot", barcode.getBatch());//生产批次(批次号)
materialInfoMap.put("vendor",barcode.getProvider());//供应商
materialInfoMap.put("location","");//location
materialInfoMap.put("qrCodeInfo",barcode.getFullCodeStr());//完整的二维码信息
String materialInfo = JsonUtil.toJsonStr(materialInfoMap);
Map<String,Object> paramMap = new HashMap<String,Object>();
paramMap.put("materialInfo",materialInfo);
log.info("DN单Facility收料判断参数:materialInfo=" + materialInfo);
try {
String result = HttpHelper.postParam(url,paramMap);
log.info("DN单Facility收料判定接口返回:" + result);
String resultStr = XmlUtil.getNodeBody("string", result);
//0+提示信息/1/-1 0为NG,1为OK,-1为系统内部异常
if(resultStr.startsWith("1")){
log.info(barcode.getBarcode() + " ["+dnOrFacility+"]收料判定: OK");
}else{
log.info(barcode.getBarcode() + " ["+dnOrFacility+"]收料判定: NG" + resultStr);
if(resultStr.startsWith("0")){
throw new ValidateException(" ["+dnOrFacility+"]收料判定NG:" + resultStr);
}else{
throw new ValidateException(" ["+dnOrFacility+"]收料判定NG:" + resultStr);
}
}
} catch (ApiException e) {
log.error(" ["+dnOrFacility+"]收料判定接口",e);
throw new ValidateException(" ["+dnOrFacility+"]收料接口处理异常:" + e.getMessage());
}
}
/**
* 3. CIS入库判定接口 (没绑过料串的条码调用此接口)
*/
public static Barcode VMILocationInCheck(Barcode barcode) throws ValidateException{
String url = "http://10.85.17.233/ESMTCommonInterface/CommonService.asmx/VMILocationInCheck";
String reelid = barcode.getBarcode();
Map<String,Object> paramMap = new HashMap<String,Object>();
paramMap.put("reelid",reelid);
log.info("纯入库判断参数:reelid=" + reelid);
try {
//0+提示信息/1+工单 0:为NG ;1:为OK 工单号码则表示该料卷被绑定在此工单上;-1为内部异常
String result = HttpHelper.postParam(url,paramMap);
//String result = "<?xml version=\"1.0\" encoding=\"utf-8\"?><string xmlns=\"http://tempuri.org/\">{\"state\":\"1\",\"msg\":\"入库判定OK\",\"info\":{\"so\":\"2388518\",\"facility\":\"ST\",\"company\":\"BACHS\",\"qty\":\"1\",\"soseq\":\"2092475\",\"slot\":\"5-4\"}}</string>";
log.info("收到纯入库判定接口返回:" + result);
String resultStr = XmlUtil.getNodeBody("string", result);
//0+提示信息/1/-1 0为NG,1为OK,-1为系统内部异常
Map<String, Object> resultMap = JsonUtil.toMap(resultStr);
String state = resultMap.get("state").toString();
if(state.equals("1")){
log.info(reelid + " CIS入库判定: OK");
AppendInfo appendInfo = barcode.getAppendInfo();
Object infoObj = resultMap.get("info");
if(infoObj != null){
log.info("写入条码工单数量信息,并清空分盘数据");
Map infoMap = (Map)infoObj;
String so = infoMap.get("so").toString();
//有工单信息,需要绑定工单
String soseq = infoMap.get("soseq").toString();
String facility = infoMap.get("facility").toString();
String company = infoMap.get("company").toString();
String qty = infoMap.get("qty").toString();
String slot = infoMap.get("slot").toString();
Object slotlocation = infoMap.get("slotserial");
if(so.equals("0")){
so = null;
slot = null;
}
appendInfo.setCutMap(null);
appendInfo.setSo(so);
appendInfo.setSoseq(soseq);
appendInfo.setSlotStr(slot);
if(slotlocation == null || slotlocation.equals("0")){
appendInfo.setBindSlot(null);
appendInfo.setPreBindSlot(null);
appendInfo.setSlotIndex(-1);
}else{
String location = slotlocation.toString();
log.info(reelid + "数量:"+ qty + "绑定工单"+ so + "["+location+"]");
appendInfo.setBindSlot(location);
appendInfo.setPreBindSlot(location);
try{
int slotIndex = Integer.valueOf(location);
appendInfo.setSlotIndex(slotIndex);
//TODO:需要重新绑定
}catch (Exception e){
}
}
appendInfo.setFacility(facility);
appendInfo.setCompany(company);
int amount = Integer.valueOf(qty);
barcode.setAmount(amount);
barcode.setInitialAmount(amount);
//绑定工单
// appendInfo.sethSerial(outItem.gethSerial());
// appendInfo.setRefno(outItem.getRefno());
// appendInfo.setSlotIndex(outItem.getSlotlocation());
// barcode.setAppendInfo(appendInfo);
// int realLockQty = outItem.getRealLockQty() + barcode.getAmount();
// outItem.setRealLockQty(realLockQty);
barcode.setAppendInfo(appendInfo);
}
}else{
log.info(reelid + " 纯入库判定: NG" + resultStr);
String ngMsg = resultMap.get("msg").toString();
throw new ValidateException("纯入库判定NG:["+state+"]" + ngMsg);
}
} catch (Exception e) {
log.error("纯入库判定接口出错"+e.getMessage());
throw new ValidateException("纯入库判定接口处理异常:" + e.getMessage());
}
return barcode;
}
/**
* 纯入库操作完成时通知Qisda
*/
private static void VMILocationIn(String reelID, String location){
String url = "http://10.85.17.233/ESMTCommonInterface/CommonService.asmx/VMILocationIn";
Map<String,Object> paramMap = new HashMap<String,Object>();
paramMap.put("reelID",reelID);
paramMap.put("location",location);
paramMap.put("userName",USER_NAME);
log.info("纯入库操作完成时通知Qisda接口(VMILocationIn):reelID=" + reelID + "&location="+location);
try {
String result = HttpHelper.postParam(url,paramMap);
log.info("纯入库操作完成时通知Qisda接口(VMILocationIn)返回:" + result);
} catch (ApiException e) {
log.error("纯入库操作完成时通知Qisda接口(VMILocationIn)出错",e);
}
}
/**
* CIS收料入库接口
*/
private static void VMIMateriaReceive(Barcode barcode,DataLog task){
String url = "http://10.85.17.233/ESMTCommonInterface/CommonService.asmx/VMIMateriaReceive";
Map<String,Object> materialInfoMap = new HashMap<String,Object>();
materialInfoMap.put("dnOrFacility",barcode.getAppendInfo().getDnOrFacility());//DN单号或者是厂别
materialInfoMap.put("reelID",barcode.getBarcode());//料卷ID
materialInfoMap.put("partNum",barcode.getPartNumber());//料号
materialInfoMap.put("qty",barcode.getAmount() + "");//数量
materialInfoMap.put("lifeCycle",barcode.getLifeCycle());//生命周期
String productCode = DateUtil.toDateString(barcode.getProduceDate(),"yyyyMMdd");
materialInfoMap.put("productCode",productCode);//生产日期
materialInfoMap.put("lot", barcode.getBatch());//生产批次(批次号)
materialInfoMap.put("vendor",barcode.getProvider());//供应商
materialInfoMap.put("location",task.getPosName());//location
materialInfoMap.put("qrCodeInfo",barcode.getFullCodeStr());//完整的二维码信息
materialInfoMap.put("reelType","0");//料卷类型
String materialInfo = JsonUtil.toJsonStr(materialInfoMap);
//materialInfo = "{\"dnOrFacility\":\"DNMIST1901002587\",\"reelID\":\"R000002014042300013\",\"reelType\":\"0\",\"partNum\":\"6H.15010.204\",\"qty\":\"3\",\"lifeCycle\":\"240\",\"productCode\":\"20191102\",\"lot\":\"L00000000IA9617JL1D81\",\"vendor\":\"82012\",\"location\":\"1-1\",\"qrCodeInfo\":\"L00000000IA9617JL1D81;E20190101 0730;B8C.00501.010503562019010103000;R000002014042300013\"}";
Map<String,Object> paramMap = new HashMap<String,Object>();
paramMap.put("materialInfo",materialInfo);
paramMap.put("userName",USER_NAME);
log.info("DN单收料或Facility收料通知Qisda接口(VMIMateriaReceive)返回:" + materialInfo);
try {
String result = HttpHelper.postParam(url,paramMap);
log.info("DN单收料或Facility收料接口返回:" + result);
} catch (ApiException e) {
log.error("DN单收料或Facility收料接口出错",e);
}
}
/**
* 出库接口 (出仓完成时调用)
* @param task 任务信息
* @param latest 本次工单第几盘料(F 第一次,L 最后一次, M 中间)
*/
public static void OutFinished(DataLog task, Barcode barcode, String latest){
AppendInfo appendInfo = task.getAppendInfo();
if(appendInfo.isFirstReelAction() || appendInfo.isTailAction()){
log.info("工单料任务,出库时发送空的FML状态");
latest = "";
}
Map<String, Object> materialInfoMap = getOutMaterialInfoMap(task, latest);
List<Map<String, Object>> cutItems = barcode.getCutItems();
if(cutItems != null){
//有分盘信息,需要发送多次
for (Map<String, Object> cutItem : cutItems) {
Object hSerial = cutItem.get("hSerial");
materialInfoMap.put("hSerial",hSerial);
Object so = cutItem.get("so");
materialInfoMap.put("so",so);
Object qty = cutItem.get("qty");
materialInfoMap.put("qty",qty + "");
Object flag = cutItem.get("flag");
materialInfoMap.put("flag", flag);//子盘或母盘(L:子盘,M:母盘,其他'')
Object slot = cutItem.get("slot");
materialInfoMap.put("slot", slot);
Object slotlocation = cutItem.get("slotlocation");
materialInfoMap.put("slotserial", slotlocation + "");
log.info("发送分盘料信息:" + cutItem);
VMILocationOut(materialInfoMap);
}
}else{
VMILocationOut(materialInfoMap);
}
}
/**
* 出仓完成时的参数
* @param task
* @param latest
* @return
*/
private static Map<String,Object> getOutMaterialInfoMap(DataLog task, String latest){
Map<String,Object> materialInfoMap = new HashMap<String,Object>();
AppendInfo appendInfo = task.getAppendInfo();
materialInfoMap.put("hSerial",appendInfo.gethSerial());
materialInfoMap.put("so",appendInfo.getSo());
materialInfoMap.put("qty",task.getNum() + "");
materialInfoMap.put("flag", "");//子盘或母盘(L:子盘,M:母盘,其他'')
materialInfoMap.put("slot", appendInfo.getSlotStr());
materialInfoMap.put("slotserial", appendInfo.getSlotIndex());
materialInfoMap.put("action",appendInfo.getAction());
materialInfoMap.put("partNum",task.getPartNumber());
materialInfoMap.put("cloudLocation",task.getStorageName());//云料仓的库位
materialInfoMap.put("vehicleID","");//料车编号
materialInfoMap.put("vehicleLocation","");//料车架位号
materialInfoMap.put("facility",appendInfo.getFacility());
materialInfoMap.put("latest",latest);//本次工单第几盘料(F 第一次,L 最后一次, M 中间)
materialInfoMap.put("reelID",task.getBarcode());
materialInfoMap.put("location",task.getPosName());//料架库位
String odte = DateUtil.toDateString(task.getUpdateDate(), "yyyyMMdd");
String otme = DateUtil.toDateString(task.getUpdateDate(), "HHmmss");
materialInfoMap.put("odte",odte);//出库日期
materialInfoMap.put("otme",otme);//出库时间
return materialInfoMap;
}
private static void VMILocationOut(Map<String, Object> materialInfoMap){
String url = "http://10.85.17.233/ESMTCommonInterface/CommonService.asmx/VMILocationOut";
String materialInfo = JsonUtil.toJsonStr(materialInfoMap);
Map<String,Object> paramMap = new HashMap<String,Object>();
paramMap.put("materialInfo",materialInfo);
paramMap.put("userName",USER_NAME);
log.info("出仓完成时通知Qisda:materialInfo=" + materialInfo);
try {
String result = HttpHelper.postParam(url,paramMap);
log.info("出仓完成时通知Qisda(VMILocationOut)返回:" + result);
} catch (ApiException e) {
log.error("出仓完成时通知Qisda(VMILocationOut)接口出错",e);
}
}
/**
* 物料放上小车时调用
* @param task 任务信息
* @param barcode 条码信息
* @param latest 本次工单第几盘料(F 第一次,L 最后一次, M 中间)
*/
public static void VMIMateriaRecAss(DataLog task, Barcode barcode, String latest){
String url = "http://10.85.17.233/ESMTCommonInterface/CommonService.asmx/VMIMateriaRecAss";
Map<String,Object> materialInfoMap = new HashMap<String,Object>();
AppendInfo appendInfo = task.getAppendInfo();
materialInfoMap.put("action",appendInfo.getAction());
materialInfoMap.put("facility",appendInfo.getFacility());
materialInfoMap.put("so",appendInfo.getSo());
materialInfoMap.put("partNum",task.getPartNumber());
materialInfoMap.put("reelID",task.getBarcode());
materialInfoMap.put("slot", appendInfo.getSlotStr());
materialInfoMap.put("slotserial", appendInfo.getSlotIndex());
materialInfoMap.put("qty",task.getNum() +"");
materialInfoMap.put("latest",latest);//本次工单第几盘料(F 第一次,L 最后一次, M 中间, E是错误)
materialInfoMap.put("cloudLocation",task.getPosName());//云料仓的库位
materialInfoMap.put("location","");//料架库位
materialInfoMap.put("vehicleID",appendInfo.getRfid());//料车编号
if(latest.equals("E")){
//错误状态不发料车编号
materialInfoMap.put("vehicleID","");//料车编号
}
materialInfoMap.put("vehicleLocation",appendInfo.getRfidLoc());//料车架位号
materialInfoMap.put("lot", barcode.getBatch());//生产批次(批次号)
String productCode = DateUtil.toDateString(barcode.getProduceDate(),"yyyyMMdd");
materialInfoMap.put("productCode",productCode);//生产日期
materialInfoMap.put("vendorCode",barcode.getProvider());//供应商
materialInfoMap.put("hSerial",appendInfo.gethSerial());
materialInfoMap.put("flag", "");//子盘或母盘(L:子盘,M:母盘,其他'')
String idte = DateUtil.toDateString(task.getUpdateDate(), "yyyyMMdd");
String idme = DateUtil.toDateString(task.getUpdateDate(), "HHmmss");
materialInfoMap.put("idte",idte);//发料日期
materialInfoMap.put("itme",idme);//发料时间
materialInfoMap.put("soseq",appendInfo.getSoseq());//工单序号
String materialInfo = JsonUtil.toJsonStr(materialInfoMap);
Map<String,Object> paramMap = new HashMap<String,Object>();
paramMap.put("materialInfo",materialInfo);
paramMap.put("userName",USER_NAME);
log.info("物料放上小车时通知Qisda:materialInfo=" + materialInfo);
try {
String result = HttpHelper.postParam(url,paramMap);
log.info("物料放上小车时通知Qisda(VMIMateriaRecAss)返回:" + result);
} catch (ApiException e) {
log.error("物料放上小车时通知Qisda(VMIMateriaRecAss)接口出错",e);
}
}
private List<DataLog> checkOutUrgent(OutItem outItem){
List<DataLog> tasks = new ArrayList<>();
//紧急料,直接出库
String reelID = outItem.getReelID();
if(reelID != null){
//指定出某盘料或单独出库
StoragePos pos = storagePosDao.findByBarcode(reelID);
if(pos != null){
DataLog task = newTask(outItem, pos);
task = InquiryShelfBean.addUnlimitLoc(task, outItem);
task = dataLogDao.save(task);
tasks.add(task);
}
}else{
//紧急料,未绑定数量=需求单数量-已出库数量-已绑数量
int needNum = outItem.getQty() - outItem.getOutQty() - outItem.getRealLockQty();
if(needNum >= 0){
log.info("紧急料,查找未绑定料盘进行出库,未绑数量为"+needNum+"=(需求单"+ outItem.getQty() + ") - (已出" + outItem.getOutQty() + ")-已绑(" + outItem.getRealLockQty()+")");
while(needNum >= 0){
StoragePos pos = storagePosDao.findNoBindMinQty(outItem.getPn(), outItem.getFacility());
if(pos != null){
//找到了,进行出库
DataLog task = newTask(outItem, pos);
task = InquiryShelfBean.addUnlimitLoc(task, outItem);
task = dataLogDao.save(task);
tasks.add(task);
outItem.setRealLockQty(outItem.getRealLockQty() + task.getNum());
needNum = outItem.getQty() - outItem.getRealLockQty();
}else{
//未找到未绑定的物料了
break;
}
}
}
}
return tasks;
}
private List<DataLog> checkOutCut(OutItem outItem){
List<DataLog> tasks = new ArrayList<>();
if(outItem.isCutMaterial()){
//分盘料
secondBindCutReel(outItem);
//出分盘料
List<StoragePos> cutPosList = storagePosDao.findCutList(outItem.getSo(), outItem.getSlotlocation(),outItem.getSoseq());
for (StoragePos pos : cutPosList) {
DataLog task = newTask(outItem, pos);
task = InquiryShelfBean.addUnlimitLoc(task, outItem);
task = dataLogDao.save(task);
tasks.add(task);
}
}
return tasks;
}
private List<DataLog> checkOutTail(OutItem outItem){
List<DataLog> tasks = new ArrayList<>();
if(outItem.getSendQty() > outItem.getQty()){
//出经发完料
return tasks;
}
//再绑定一遍
firstBindCutReel(outItem);
secondBindCutReel(outItem);
realBindReel(outItem);
List<StoragePos> bindPosList = storagePosDao.findBindList(outItem.getSo(), outItem.getSlotlocation());
//没有顺序
int sendQty = outItem.getSendQty();
for (StoragePos pos : bindPosList) {
Barcode posBarcode = pos.getBarcode();
DataLog task = newTask(outItem, pos);
task = InquiryShelfBean.addUnlimitLoc(task, outItem);
task = dataLogDao.save(task);
tasks.add(task);
sendQty = sendQty + posBarcode.getAmount();
if(sendQty > outItem.getQty()){
break;
}
}
return tasks;
}
private List<DataLog> checkOutFirst(OutItem outItem,List<String> outReelIdList){
List<DataLog> tasks = new ArrayList<>();
//再绑定一遍
firstBindCutReel(outItem);
secondBindCutReel(outItem);
realBindReel(outItem);
if(outItem.getSendQty() > 0){
//出经发完料
return tasks;
}
bindSamePnFromOtherSlotForFirstAction(outItem,outReelIdList);
//taskService
List<StoragePos> bindPosList = storagePosDao.findBindList(outItem.getSo(), outItem.getSlotlocation());
//首盘料,出到双层线上,按站位顺序,只出最大的一盘
StoragePos maxQtyPos = null;
for (StoragePos pos : bindPosList) {
//不是需要分盘但未分盘的料
Barcode posBarcode = pos.getBarcode();
if(!posBarcode.hasCutInfo()){
if(maxQtyPos == null){
maxQtyPos = pos;
}
if(posBarcode.getAmount() > maxQtyPos.getBarcode().getAmount()){
maxQtyPos = pos;
}
}
}
if(maxQtyPos != null){
//加入料架
log.info(outItem.toString() + "找到最大数量料盘["+maxQtyPos.getBarcode().getBarcode()+"],准备出库");
DataLog task = newTask(outItem, maxQtyPos);
task = InquiryShelfBean.addLimitLoc(task, outItem);
task = dataLogDao.save(task);
tasks.add(task);
}else{
//缺料,查看是否有本工单,同PN的,如果有抢一个过来
//缺料,料架留空
Component c = componentManager.findByPartNumber(outItem.getPn());
if(c != null){
String shelfType = StorageConstants.SHEFL_TYPE.D;
if(c.getPlateSize() > 7 || c.getHeight() > 12){
shelfType = StorageConstants.SHEFL_TYPE.C;
}
log.info(outItem.getSlotlocation() + "["+outItem.getPn()+"]缺料,保留"+shelfType+"类型架位");
InquiryShelfBean.addEmptyLoc(outItem, shelfType);
}else{
log.error("未找到物料["+outItem.getPn()+"]的尺寸信息,保留C类型架位");
InquiryShelfBean.addEmptyLoc(outItem, StorageConstants.SHEFL_TYPE.C);
}
}
return tasks;
}
private String checkOutOutItems(String hSerial, int maxReelNum){
log.info("执行需求单["+hSerial+"]出库");
OutInfo outInfo = outInfoDao.findByHSerial(hSerial);
if(outInfo == null){
return "未找到需求单["+hSerial+"]";
}
//如果有其他任务在执行,不允许出库
Collection<DataLog> queueTasks = taskService.getQueueTasks();
List<DataLog> allTasks = taskService.getFinishedTasks();
if(!queueTasks.isEmpty()){
allTasks.addAll(queueTasks);
}
for (DataLog dataLog : allTasks) {
if(dataLog.isCheckOutTask()){
//首盘和补料
if(!outInfo.isReelCutAction() && !outInfo.isUrgentAction()){
//InquiryShelfBean.hSerialShelfMap.clear();
return "全部任务完成后才可执行";
}else{
//分盘和紧急料
String taskHSerial = dataLog.getAppendInfo().gethSerial();
if(taskHSerial.equals(hSerial)){
return "当前需求单还有未完成的任务";
}
}
}
}
//如果是工单需求单,设置当前正在执行的工单需求单
if(outInfo.isFirstReelAction() || outInfo.isTailAction()){
String oldHSerial = outInfoCache.getCurrentOrderHSerial();
log.info("设置当前正在执行的工单料需求为:" + outInfo.gethSerial()+"清理之前["+oldHSerial+"]出库使用的料架");
InquiryShelfBean.clearShelf(oldHSerial);
outInfoCache.setCurrentOrderHSerial(outInfo.gethSerial());
}
List<DataLog> tasks = new ArrayList<>();
List<String> outReelIdList = new ArrayList<>();
List<OutItem> itemList = outItemDao.findByHSerial(hSerial);
for (OutItem outItem : itemList) {
outItem = updateRealLockQty(outItem);
List<DataLog> itemTasks = null;
if(outItem.isUrgentAction()){
itemTasks = checkOutUrgent(outItem);
}else if(outItem.isReelCutAction()){
//分盘需求单
itemTasks = checkOutCut(outItem);
}else if(outItem.isFirstReelAction()){
//首盘料需求单
itemTasks = checkOutFirst(outItem,outReelIdList);
}else{
//尾料需求单
itemTasks = checkOutTail(outItem);
}
if(itemTasks != null && !itemTasks.isEmpty()){
for (DataLog itemTask : itemTasks) {
tasks.add(itemTask);
outReelIdList.add(itemTask.getBarcode());
}
}
outInfoCache.updateOutItem(outItem.getId());
if(maxReelNum != -1){
if(tasks.size() >= maxReelNum){
log.info("限制料盘数为:"+maxReelNum);
break;
}
}
}
int outReelNum = tasks.size();
if(outReelNum > 0){
log.info("需求单"+outInfo.gethSerial()+"已出("+outInfo.getOutReelNum()+")/已发("+outInfo.getTaskFinishNum()+") 本次出库料盘数量:" + outReelNum);
outInfo.setOutReelNum(0);
outInfo.setTaskFinishNum(0);
outInfo.setTaskNum(outReelNum);
outInfo = outInfoDao.save(outInfo);
//先出小料盘,再出大料盘
for (DataLog task : tasks) {
if(task.isSmallReel()){
taskService.addTaskToExecute(task);
}
}
for (DataLog task : tasks) {
if(!task.isSmallReel()){
taskService.addTaskToExecute(task);
}
}
}
if(outInfo.isReelCutAction() || outInfo.isFirstReelAction()){
if(outReelNum == 0){
List<OutItem> outItemList = outItemDao.findByHSerial(outInfo.gethSerial());
boolean lessBind = false;
VMILocationOutFeedback(outItemList, lessBind);
}
}
return "需求单任务分配完成,共["+outReelNum+"]盘任务";
}
private DataLog newTask(OutItem outItem, StoragePos pos){
DataLog task = new DataLog();
task.setType(StorageConstants.OP.CHECKOUT);
task.setStatus(StorageConstants.OP_STATUS.WAIT.name());
Barcode barcode = pos.getBarcode();
if(barcode != null){
task.setPartNumber(barcode.getPartNumber());
task.setBarcode(barcode.getBarcode());
task.setNum(barcode.getInitialAmount());
task.setW(barcode.getPlateSize());
task.setH(barcode.getHeight());
task.setSourceName(outItem.getSourceName());
AppendInfo appendInfo = barcode.getAppendInfo();
appendInfo.setSo(outItem.getSo());
appendInfo.setSoseq(outItem.getSoseq());
appendInfo.setRefno(outItem.getRefno());
appendInfo.sethSerial(outItem.gethSerial());
appendInfo.setSlotStr(outItem.getSlotStr());
appendInfo.setSlotIndex(outItem.getSlotlocation());
appendInfo.setAction(outItem.getAction());
appendInfo.setOutItemId(outItem.getId());
task.setAppendInfo(appendInfo);
if(barcode.hasCutInfo()){
task.setCutReel(true);
}
}
if(outItem.isUrgentAction()){
task.setUrgentReel(true);
}
Storage storage = dataCache.getStorageById(pos.getStorageId());
if(storage.isPackage()){
//包装料仓
task.setPackageReel(true);
}
task.setCid(storage.getCid());
task.setStorageId(storage.getId());
task.setStorageName(storage.getName());
task.setPosId(pos.getId());
task.setPosName(pos.getPosName());
return task;
}
private Map<String, String> getParamMapFromBody(HttpServletRequest request){
Map<String,String> paramMap = new HashMap<>();
try {
String params = request.getReader().lines().collect(Collectors.joining(System.lineSeparator()));
String[] paramArr = params.split("&");
for (String paramInfo : paramArr) {
String[] arr = paramInfo.split("=");
if(arr.length == 2){
paramMap.put(arr[0],arr[1]);
}else{
log.error("参数错误:" + paramInfo);
}
}
} catch (IOException e) {
log.info("解析body参数出错",e);
}
return paramMap;
}
}