QisdaDeviceController.java
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package com.myproject.webapp.controller.webService;
import com.myproject.bean.CodeBean;
import com.myproject.bean.qisda.*;
import com.myproject.bean.update.AlarmInfo;
import com.myproject.bean.update.Barcode;
import com.myproject.bean.update.DataLog;
import com.myproject.bean.update.Storage;
import com.myproject.bean.update.qisda.OutInfo;
import com.myproject.bean.update.qisda.OutItem;
import com.myproject.dao.mongo.IAlarmInfoDao;
import com.myproject.dao.mongo.IDataLogDao;
import com.myproject.dao.mongo.IStoragePosDao;
import com.myproject.dao.mongo.qisda.IOutInfoDao;
import com.myproject.dao.mongo.qisda.IOutItemDao;
import com.myproject.exception.ValidateException;
import com.myproject.manager.IBarcodeManager;
import com.myproject.manager.IComponentManager;
import com.myproject.util.QisdaApi;
import com.myproject.util.StorageConstants;
import com.myproject.webapp.controller.qisda.util.OutInfoCache;
import com.myproject.webapp.controller.storage.BaseController;
import org.apache.logging.log4j.LogManager;
import org.apache.logging.log4j.Logger;
import org.apache.logging.log4j.util.Strings;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Controller;
import org.springframework.web.bind.annotation.RequestMapping;
import org.springframework.web.bind.annotation.ResponseBody;
import javax.servlet.http.HttpServletRequest;
import java.util.*;
import java.util.concurrent.ConcurrentHashMap;
@Controller
@RequestMapping("/rest/api/qisda/device")
public class QisdaDeviceController extends BaseController {
@Autowired
protected ITaskService taskService;
@Autowired
protected IComponentManager componentManager;
@Autowired
private IBarcodeManager barcodeManager;
@Autowired
private DataCache dataCache;
@Autowired
private IDataLogDao dataLogDao;
@Autowired
private OutInfoCache outInfoCache;
@Autowired
private IAlarmInfoDao alarmInfoDao;
protected final static Logger log = LogManager.getLogger(QisdaDeviceController.class);
/**
* 第一台机器人缓存位置信息(流水线扫码后获取尺寸时更新)
*/
private DataLog firstRobotTask = null;
private DataLog firstScanTask = null;
/**
* 第二台机器人缓存位置信息(流水线扫码后获取尺寸时更新)
*/
private DataLog secondRobotTask = null;
private DataLog secondScanTask = null;
/**
* 流水线根据条码及机器人工位获取尺寸信息,同时为料盘锁定架位
*/
@RequestMapping(value = "/getSize")
@ResponseBody
public ResultBean getSize(HttpServletRequest request) {
try{
String robotIndex = request.getParameter("robotIndex");
String barcodeStr = request.getParameter("barcode");
log.info("料盘到达机器人["+robotIndex+"]扫码位置,开始获取["+ barcodeStr +"]的尺寸信息");
if(robotIndex == null){
return ResultBean.newErrorResult(-2, "参数错误:无robotIndex参数");
}
if(!robotIndex.equals("1") && !robotIndex.equals("2")){
return ResultBean.newErrorResult(-2, "参数错误:robotIndex参数只能为1或2");
}
//清空扫码缓存信息
updateScanTask(robotIndex, null);
//Barcode barcode = dataCache.resolveOneValideBarcode(barcodeStr);
Collection<CodeBean> codeBeans = dataCache.resolveCodeStr(barcodeStr);
Barcode barcode = null;
for (CodeBean codeBean : codeBeans) {
if(codeBean.isValid()){
if(barcode != null){
String msg = "找到多个有效条码";
throw new ValidateException(msg);
}else{
barcode = codeBean.getBarcode();
}
}
}
if(barcode == null){
String msg = "未找到有效条码";
throw new ValidateException(msg);
}
DataLog task = taskService.getFinishedTask(barcode.getBarcode());
if(task == null){
String msg = "未找到待分配位置的条码["+barcode.getBarcode()+"]尺寸信息";
return ResultBean.newErrorResult(103, msg);
}else{
if(task.isFinished()){
String msg = "条码["+barcode.getBarcode()+"]的任务已完成,不返回尺寸信息";
return ResultBean.newErrorResult(104, msg);
}else if(task.isStopSendToQisda()){
//被取消的出库任务,不可再放上料架
String msg = "条码["+barcode.getBarcode()+"]的任务已被取消,不返回尺寸信息";
return ResultBean.newErrorResult(107, msg);
}else {
String hSerial = task.getAppendInfo().gethSerial();
String executingHSerial = QisdaCache.getCurrentOrderHSerial();
if(!executingHSerial.equals(hSerial)){
String msg = "料盘["+barcode.getBarcode()+"]任务的需求单号与当前正在执行的需求单号不一致,不返回尺寸信息";
return ResultBean.newErrorResult(106, msg);
}
boolean firstRobtoSame = isSameTask(barcode,firstRobotTask);
boolean secondRobtoSame = isSameTask(barcode,secondRobotTask);
if (firstRobtoSame || secondRobtoSame){
String msg = "机器人正在将料盘["+barcode.getBarcode()+"]的放上料架,不返回尺寸信息";
return ResultBean.newErrorResult(107, msg);
}
}
}
updateScanTask(robotIndex, task);
log.info("返回机器人["+robotIndex+"]barcode=["+task.getBarcode()+"]的尺寸:" + task.getW());
return ResultBean.newOkResult(task.getW() + "");
}catch(ValidateException e){
log.warn("流水线获取尺寸信息出错:"+e.getMessage());
return ResultBean.newErrorResult(105,"流水线获取尺寸信息错误:" + e.getMessage());
}catch(Exception e){
log.error("流水线获取尺寸信息出错",e);
return ResultBean.newErrorResult(-1,"流水线获取尺寸信息内部错误:" + e.getMessage());
}
}
/**
* 更新相机扫码任务
* @param robotIndex
* @param task
*/
private void updateScanTask(String robotIndex, DataLog task){
if(robotIndex != null){
if(robotIndex.equals("1")){
//1号位机器人
firstScanTask = task;
}else if(robotIndex.equals("2")){
secondScanTask = task;
}
}
}
/**
* 判断条码是否与扫码和机器人工位的条码一致
* @return
*/
private boolean isSameTask(Barcode barcode, DataLog robotTask){
if(barcode != null && robotTask != null){
return barcode.getBarcode().equals(robotTask.getBarcode());
}
return false;
}
/**
* 相机扫码获取完尺寸后,料盘到达机器人取料位置
*/
@RequestMapping(value = "/arriveRobotLocation")
@ResponseBody
public Object arriveRobot(HttpServletRequest request){
String robotIndex = request.getParameter("robotIndex");
String barcode = request.getParameter("barcode");
//更新位置任务,清空扫码任务
log.info("料盘["+barcode+"]到达机器人["+robotIndex+"]取料位置,更新位置任务,清空扫码任务");
if(robotIndex != null){
try{
if(robotIndex.equals("1")){
//1号位机器人
firstRobotTask = firstScanTask;
log.info("将扫码任务["+firstRobotTask.getBarcode()+"]设置到机器人["+robotIndex+"]取料任务");
}else if(robotIndex.equals("2")){
secondRobotTask = secondScanTask;
log.info("将扫码任务["+secondRobotTask.getBarcode()+"]设置到机器人["+robotIndex+"]取料任务");
}
updateScanTask(robotIndex, null);
}catch(Exception e){
log.error("料盘到达机器人出错:",e);
return "Error:" + e.getMessage();
}
}
return "OK";
}
/**
* 3号机器人获取摆放位置信息
*/
@RequestMapping(value = "/getPackageLocation")
@ResponseBody
public Object getPackageLocation(HttpServletRequest request) {
try{
String bigRfid = request.getParameter("bigRfid");
//包装料RFID
String packageRfid = request.getParameter("packageRfid");
String hSerial = QisdaCache.getCurrentOrderHSerial();
if(hSerial.isEmpty()){
return ResultBean.newErrorResult(-2, "未找到大料架["+bigRfid+"]");
}
List<DataLog> allTasks = taskService.getAllTasks();
for (DataLog task : allTasks) {
//如果还有小料任务未完成,说明换了需求单了,放行大料架
if(task.isCheckOutTask() && task.isSmallReel() && !task.isPackageReel() && !task.isLessSendReel()){
AppendInfo appendInfo = task.getAppendInfo();
if(appendInfo.isFirstReelAction() || appendInfo.isTailAction()){
return ResultBean.newErrorResult(-3, "还有小料任务,需求单已更换,大料架["+bigRfid+"]放行");
}
}
}
log.info("收到机器人[3]获取包装料摆放位置信息请求:[packageRfid=" + packageRfid + "]bigRfid=" + bigRfid + "当前工单料需求:["+hSerial+"]");
ShelfInfo packageShelf = InquiryShelfBean.findPackageShelf(hSerial, packageRfid);
ShelfInfo bigShelf = InquiryShelfBean.findSameShelf(hSerial,bigRfid);
//未找到,说明是未绑定过的新料架,找相同类型的进行绑定
//未找到已经有实际RFID的料架,查找库位最多的料架
if(bigShelf == null){
log.info("未找到实际绑定的["+bigRfid+"]料架,开始查找序号最小的C型料架");
ShelfInfo maxLocShelf = InquiryShelfBean.findMaxUsedShelf(hSerial, StorageConstants.SHEFL_TYPE.C);
if(maxLocShelf != null){
bigShelf = maxLocShelf;
}else{
log.info(hSerial + "已没有C型料架");
}
}
if(bigShelf != null){
//剩余包装料任务
int packageTask = 0;
for (DataLog task : allTasks) {
if(!task.isFinished() && !task.isCancel() && task.isCheckOutTask()){
if(task.isPackageReel()){
if(!task.isCutReel()){
packageTask = packageTask + 1;
}
}
}
}
String barcode = "";
int packageLoc = -1;
int reelInPackage = 0;
if(packageShelf == null){
log.info("机器人[3]获取包装料摆放位置信息,未找到包装料架["+packageRfid+"]的信息");
}else{
//查找包装料架上的物料
Map<Integer, ShelfLoc> packageLocMap = packageShelf.getLocMap();
for (ShelfLoc shelfLoc : packageLocMap.values()) {
if(!shelfLoc.isEmpty()){
reelInPackage = reelInPackage + 1;
if(barcode.isEmpty()){
barcode = shelfLoc.getBarcode();
packageLoc = shelfLoc.getLoc();
}
}
}
}
AppendInfo taskAppendInfo = null;
if(!barcode.isEmpty()){
//包装料架上有料,且大料架有空位,从大料架上查找空位
DataLog task = taskService.getFinishedTask(barcode);
if(task == null){
String msg = "机器人[3]获取包装料摆放位置信息,未找到条码["+barcode+"]的任务";
log.error(msg);
return ResultBean.newErrorResult(103, msg);
}
taskAppendInfo = task.getAppendInfo();
}
//当前大料架上空位数
int emptyInBig = 0;
int bigLoc = -1;
Map<Integer, ShelfLoc> bigShelfLocMap = bigShelf.getLocMap();
for (ShelfLoc shelfLoc : bigShelfLocMap.values()) {
//这里不能使用包装料的数量(补料盘的料架没有固定位置,不是包装料类型)
if(shelfLoc.isEmpty()){
emptyInBig = emptyInBig + 1;
if(taskAppendInfo != null){
//找到了包装料架上物料的任务才能查找位置
if(bigLoc <= 0){
if(taskAppendInfo.isFirstReelAction()){
//首套料,需要固定位置
if(shelfLoc.isInThisLoc(barcode)){
bigLoc = shelfLoc.getLoc();
}
}else{
//尾料,不需要固定位置,返回机器人架位的同时,锁定此位置
bigShelf.lockForPackage(shelfLoc,barcode);
InquiryShelfBean.updateShelfInfo(bigShelf);
bigLoc = shelfLoc.getLoc();
}
}
}
}
}
if(packageTask == 0){
//log.info("已无包装料任务,更改料架可放包装料数量"+ emptyInBig + "为0");
//emptyInBig = 0;
}
Map<String,Object> resultMap = new HashMap<>();
resultMap.put("barcode", barcode);
//大料架上可放包装料数量
resultMap.put("emptyInBig", emptyInBig);
//包装料架上剩余的包装料数量(包含当前获取的物料)
resultMap.put("reelInPackage", reelInPackage);
resultMap.put("packageTask", packageTask);
resultMap.put("packageRfid", packageRfid);
resultMap.put("packageLoc", packageLoc);
resultMap.put("bigRfid", bigShelf.tempRfid());
resultMap.put("realBigRfid",bigShelf.getRealRfid());
resultMap.put("bigLoc", bigLoc);
log.info("机器人[3]获取包装料摆放位置信息返回:"+resultMap);
return ResultBean.newOkResult(resultMap);
}else{
return ResultBean.newErrorResult(-2, "未找到大料架["+bigRfid+"]");
}
}catch(Exception e){
log.error("包装料摆放位置信息获取出错",e);
return ResultBean.newErrorResult(-1,"包装料摆放位置信息获取出错:" + e.getMessage());
}
}
/**
* 1号2号机器人根据工位获取摆放位置信息
*/
@RequestMapping(value = "/getLocation")
@ResponseBody
public Object getLocation(HttpServletRequest request) {
try{
String robotIndex = request.getParameter("robotIndex");
String rfid = request.getParameter("rfid");
log.info("收到机器人["+robotIndex+"]获取摆放位置信息请求:rfid=" + rfid);
if(robotIndex == null){
return ResultBean.newErrorResult(-2, "参数错误:无robotIndex参数");
}
if(!robotIndex.equals("1") && !robotIndex.equals("2")){
return ResultBean.newErrorResult(-2, "参数错误:robotIndex参数只能为1或2");
}
if(rfid == null){
return ResultBean.newErrorResult(-2, "参数错误:无rfid参数");
}
DataLog task = null;
if(robotIndex != null){
if(robotIndex.equals("1")){
//1号位机器人
task = firstRobotTask;
}else if(robotIndex.equals("2")){
task = secondRobotTask;
}
}
if(task == null){
String msg = "机器人["+robotIndex+"]无缓存位置信息";
log.info(msg);
return ResultBean.newErrorResult(201, msg);
}
AppendInfo appendInfo = task.getAppendInfo();
ShelfLoc shelfLoc = null;
if(appendInfo.isFirstReelAction()){
//首盘料已经固定好库位了
shelfLoc = InquiryShelfBean.getLimitLoc(task);
}else{
shelfLoc = InquiryShelfBean.lockShelfLoc(task, rfid, robotIndex);
}
if(shelfLoc == null){
String msg = "机器人["+robotIndex+"]获取料架["+rfid+"]位置信息失败";
log.info(msg);
return ResultBean.newErrorResult(202, msg);
}
String rfidToSave = shelfLoc.getRealRfid();
if(rfidToSave == null || rfidToSave.isEmpty()){
//料架上放的第一盘料,没绑定,使用tempRfid
rfidToSave = shelfLoc.getTempRfid();
}
appendInfo.setRfid(rfidToSave);
appendInfo.setRfidLoc(shelfLoc.getLoc());
task.setAppendInfo(appendInfo);
task.setStatus(StorageConstants.OP_STATUS.INROBOT.name());
task.setLocInfo(robotIndex);
task = dataLogDao.save(task);
taskService.updateFinishedTask(task);
String hSerial = appendInfo.gethSerial();
List<String> usedRfidList = InquiryShelfBean.getUsedRfidList(hSerial);
Map<String,Object> resultMap = new HashMap<>();
resultMap.put("barcode", task.getBarcode());
resultMap.put("w", task.getW()+ "");
resultMap.put("h", task.getH() +"");
resultMap.put("realRfid", shelfLoc.getRealRfid());
resultMap.put("rfid", shelfLoc.getTempRfid());
//已经使用过的RFID列表
resultMap.put("usedRfidList",String.join(",",usedRfidList));
resultMap.put("rfidLoc", shelfLoc.getLoc() + "");
log.info("机器人["+robotIndex+"]位置信息返回:[realRfid="+shelfLoc.getRealRfid()+",rfid=[" + shelfLoc.getTempRfid() + "]["+shelfLoc.getLoc()+"] barcode=["+task.getBarcode()+"]尺寸"+task.getW()+"x"+task.getH());
return ResultBean.newOkResult(resultMap);
}catch(Exception e){
log.error("{ \"code\":0,\"msg\":\"ok\",\"data\":{ \"bigLoc\":-1,\"packageLoc\":-1,\"packageTask\":3,\"packageRfid\":\"\",\"realBigRfid\":\"C24\",\"emptyInBig\":3,\"barcode\":\"\",\"bigRfid\":\"2106-1C\",\"reelInPackage\":0}",e);
return ResultBean.newErrorResult(-1,"获取摆放位置信息出错:" + e.getMessage());
}
}
/**
* 查找已经完成的任务,如果不存在从数据库中查找,如果任务是未完成状态,执行出库完成指令,同时通知Qisda
*/
private DataLog findFinishedTask(String barcode){
if(Strings.isBlank(barcode)){
return null;
}
DataLog task = taskService.getFinishedTask(barcode);
if(task == null){
log.info("未从缓存中找到条码["+barcode+"]的任务信息,从数据库中查询");
task = dataLogDao.findLatestOutTask(barcode);
}
if(task == null){
log.error("料盘["+barcode+"]的任务不存在");
return null;
}
if(task.isExecuting() || task.isCancel()){
log.error("料盘["+barcode+"]的任务未完成,补发出库通知到Qisda");
try {
taskService.checkoutFinished(task);
task = taskService.getFinishedTask(barcode);
} catch (ValidateException e) {
log.error("补发通知出错",e);
}
}else if(task.isFinished()){
log.error("料盘["+barcode+"]的任务已完成");
return null;
}
return task;
}
/**
* 查找包装料架的剩余任务数
*/
@RequestMapping(value = "/packageShelfTask")
@ResponseBody
public ResultBean packageShelfTask(HttpServletRequest request) {
String rfid = request.getParameter("rfid");
if(rfid == null){
rfid = "";
}
//InquiryShelfBean.findSameShelf()
ShelfInfo shelfInfo = InquiryShelfBean.findSameShelf(InquiryShelfBean.URGENT_SHELF_MAP_KEY,rfid);
if(shelfInfo == null){
shelfInfo = InquiryShelfBean.findSameShelf(InquiryShelfBean.CUT_SHELF_MAP_KEY,rfid);
}
String tempRfid = "";
if(shelfInfo != null){
tempRfid = shelfInfo.tempRfid();
}
Map<String,Object> resultMap = new HashMap<>();
resultMap.put("tempRfid", tempRfid);
return ResultBean.newOkResult(resultMap);
}
/**
* 查找料架的TempRfid,用于流水线重启时决定当前料串是否可用
*/
@RequestMapping(value = "/findTempRfid")
@ResponseBody
public ResultBean findTempRfid(HttpServletRequest request) {
String rfid = request.getParameter("rfid");
if(rfid == null){
rfid = "";
}
ShelfInfo shelfInfo = InquiryShelfBean.findSameShelf(InquiryShelfBean.URGENT_SHELF_MAP_KEY,rfid);
if(shelfInfo == null){
shelfInfo = InquiryShelfBean.findSameShelf(InquiryShelfBean.CUT_SHELF_MAP_KEY,rfid);
}
String tempRfid = "";
if(shelfInfo != null){
tempRfid = shelfInfo.tempRfid();
}
Map<String,Object> resultMap = new HashMap<>();
resultMap.put("tempRfid", tempRfid);
return ResultBean.newOkResult(resultMap);
}
/**
* 分盘料/紧急料放上料串或料架流出时调用
*/
@RequestMapping(value = "/clearRfid")
@ResponseBody
public ResultBean clearRfid(HttpServletRequest request) {
String rfid = request.getParameter("rfid");
if(rfid == null){
rfid = "";
}
boolean clearResult = InquiryShelfBean.clearShelf(InquiryShelfBean.URGENT_SHELF_MAP_KEY,rfid);
if(!clearResult){
log.info("从分盘料料架中查找["+rfid+"]准备清除");
clearResult = InquiryShelfBean.clearShelf(InquiryShelfBean.CUT_SHELF_MAP_KEY,rfid);
}
log.info("清除料架["+rfid+"]完成:" + clearResult);
return ResultBean.newOkResult(clearResult);
}
/**
* 取消入库任务
*/
@RequestMapping(value = "/cancelPutInTask")
@ResponseBody
public ResultBean cancelPutInTask(HttpServletRequest request) {
String codeStr = request.getParameter("barcode");
try{
Collection<DataLog> queueTasks = taskService.getQueueTasks();
for (DataLog queueTask : queueTasks) {
if(queueTask.isPutInTask() && codeStr.contains(queueTask.getBarcode())){
//只能取消入库任务
boolean cancelResult = taskService.cancelTask(queueTask.getId());
log.info("客户端取消["+codeStr+"]的入库任务结果:" + cancelResult);
return ResultBean.newOkResult(cancelResult);
}
}
}catch (Exception e){
return ResultBean.newErrorResult(2002, "客户端取消任务["+codeStr+"]失败:" + e.getMessage());
}
return ResultBean.newErrorResult(2003, "客户端取消任务["+codeStr+"]失败");
}
/**
* 分盘料/紧急料放上料串或料架时调用
*/
@RequestMapping(value = "/afterPutCut")
@ResponseBody
public ResultBean afterPutCut(HttpServletRequest request) {
String cid = request.getParameter("cid");
if(cid == null){
cid = "";
}
String barcode = request.getParameter("barcode");
String rfid = request.getParameter("rfid");
String rfidLoc = request.getParameter("rfidLoc");
log.debug("收到["+cid+"]紧急/分盘料[" + barcode + "]放入"+rfid+"[" + rfidLoc + "]指令");
DataLog task = findFinishedTask(barcode);
if(task != null){
ShelfLoc shelfLoc = InquiryShelfBean.putInCutReel(task,rfid, Integer.valueOf(rfidLoc));
if(shelfLoc != null){
log.info("["+cid+"]紧急/分盘料[" + barcode + "]放入"+rfid+"[" + rfidLoc + "]成功");
task.setStatus(StorageConstants.OP_STATUS.FINISHED.name());
rfidLoc = shelfLoc.getLoc() + "";
}else{
if(task.isLessSendReel()){
task.setStatus(StorageConstants.OP_STATUS.FINISHED.toString());
}else{
log.info(""+cid+"紧急/分盘料[" + barcode + "]放入"+rfid+"[" + rfidLoc + "]失败");
task.setStatus(StorageConstants.OP_STATUS.FINISHED.toString());
}
}
AppendInfo appendInfo = task.getAppendInfo();
//完成任务数量+1
outInfoCache.incTaskFinishNum(appendInfo.gethSerial(), 0, 0);
appendInfo.setRfid(rfid);
int loc = task.resolveRfidLoc(rfidLoc);
appendInfo.setRfidLoc(loc);
task.setAppendInfo(appendInfo);
task = dataLogDao.save(task);
taskService.updateFinishedTask(task);
}
int cutPackageTask = 0;
int urgentPackageTask = 0;
int cutTask = 0;
int urgentTask = 0;
//总的分盘和紧急料数量
int totalCutTask = 0;
int totalUrgentTask = 0;
List<DataLog> allTasks = taskService.getAllTasks();
for (DataLog unFinishedTask : allTasks) {
if(!unFinishedTask.isFinished() && !unFinishedTask.isCancel() && unFinishedTask.isCheckOutTask()){
if(unFinishedTask.isCutReel()){
totalCutTask = totalCutTask + 1;
if(unFinishedTask.isPackageReel()){
if(unFinishedTask.getCid().equals(cid)){
//当前包装料仓的分盘任务
cutPackageTask = cutPackageTask + 1;
}
}else{
cutTask = cutTask + 1;
}
}else if(unFinishedTask.isUrgentReel() || unFinishedTask.isLessSendReel()){
totalUrgentTask = totalUrgentTask + 1;
if(unFinishedTask.isPackageReel()) {
if (unFinishedTask.getCid().equals(cid)) {
urgentPackageTask = urgentPackageTask + 1;
}
}else{
urgentTask = urgentTask + 1;
}
}
// if(unFinishedTask.isPackageReel()){
// if(unFinishedTask.getCid().equals(cid)){
// if(unFinishedTask.isCutReel()){
// cutPackageTask = cutPackageTask + 1;
// totalCutTask = totalCutTask + 1;
// }else if(unFinishedTask.isUrgentReel()){
// urgentPackageTask = urgentPackageTask + 1;
// totalUrgentTask = totalUrgentTask + 1;
// }
// }
// }else if(unFinishedTask.isCutReel()){
// cutTask = cutTask + 1;
// totalCutTask = totalCutTask + 1;
// }else if(unFinishedTask.isUrgentReel()){
// urgentTask = urgentTask + 1;
// totalUrgentTask = totalUrgentTask + 1;
// }
}
}
Map<String,Object> resultMap = new HashMap<>();
resultMap.put("cutPackageTask", cutPackageTask + "");
resultMap.put("urgentPackageTask",urgentPackageTask + "");
resultMap.put("cutTask", cutTask + "");
resultMap.put("urgentTask", urgentTask + "");
if(totalCutTask == 0){
//log.info("已无分盘料任务,清空分盘料使用料架/料串");
InquiryShelfBean.clearShelf(InquiryShelfBean.CUT_SHELF_MAP_KEY);
}
if(totalUrgentTask == 0){
//log.info("已无紧急料任务,清空紧急料使用料架/料串");
InquiryShelfBean.clearShelf(InquiryShelfBean.URGENT_SHELF_MAP_KEY);
}
return ResultBean.newOkResult(resultMap);
}
/**
* 更新位置信息
*/
@RequestMapping(value = "/updateLocInfo")
@ResponseBody
public ResultBean updateLocInfo(HttpServletRequest request) {
String barcode = request.getParameter("barcode");
String statusStr = request.getParameter("status");
String locInfo = request.getParameter("locInfo");
log.debug("收到料盘["+barcode+"]更新位置指令["+statusStr+"]=" + locInfo);
DataLog task = findFinishedTask(barcode);
if(task == null){
return ResultBean.newErrorResult(301, "任务不存在");
}
if(task.isFinished()){
return ResultBean.newErrorResult(302, "任务已完成");
}
if(task.isCancel()){
return ResultBean.newErrorResult(303, "更新状态时"+task.getBarcode()+"的出库任务["+task.getId()+"]已被取消");
}
statusStr = statusStr.toUpperCase();
log.info("更新料盘["+barcode+"]的任务状态["+task.getStatus()+"=" + task.getLocInfo() + "]为["+statusStr+"="+locInfo+"]");
task.setStatus(statusStr);
task.setLocInfo(locInfo);
task = dataLogDao.save(task);
taskService.updateFinishedTask(task);
//包装料
if(task.isPackageReel()){
String[] infos = locInfo.split("@");
String rfid = infos[0];
String rfidLoc = infos[1];
InquiryShelfBean.putInShelf(task,rfid, Integer.valueOf(rfidLoc));
//剩余任务数
String taskCid = task.getCid();
Collection<DataLog> waitTasks = taskService.getQueueTasks();
int taskCount = 0;
//同一个料仓的出库任务(等待中和正在执行的)
for (DataLog waitTask : waitTasks) {
String waitCid = waitTask.getCid();
if(waitTask.isCheckOutTask() && waitCid != null && waitCid.equals(taskCid)){
taskCount = taskCount + 1;
}
}
Map<String,Object> resultMap = new HashMap<>();
resultMap.put("taskCount",taskCount+"");
return ResultBean.newOkResult(resultMap);
}
return ResultBean.newOkResult("");
}
/**
* 料盘放入料架时,更新信息
* @param cacheTask 条码任务
* @param rfid 料架RFID
* @param rfidLoc 料架位置
*/
private synchronized boolean reelPutInFinished(DataLog cacheTask, String rfid, String rfidLoc){
if(cacheTask != null){
AppendInfo appendInfo = cacheTask.getAppendInfo();
boolean putResult = InquiryShelfBean.putInShelf(cacheTask,rfid, Integer.valueOf(rfidLoc));
//紧急料和分盘料放入失败不影响
boolean isCutTask = cacheTask.isUrgentReel() || cacheTask.isCutReel() || cacheTask.isLessSendReel();
if(!isCutTask && !putResult){
//记录日志
String errorMsg = "料盘["+cacheTask.getBarcode()+"]放入位置"+rfid+"["+rfidLoc+"]失败,原分配位置"+cacheTask.getTempRfid()+"["+appendInfo.getRfidLoc()+"],不更改状态,不进行发料";
log.error(errorMsg);
AlarmInfo alarmInfo = new AlarmInfo();
alarmInfo.setBoxId("0");
alarmInfo.setStorageName(cacheTask.getStorageName());
alarmInfo.setInOutStatus("1");
alarmInfo.setAlarmType("放料失败");
Date date = new Date();
alarmInfo.setStartTime(date);
alarmInfo.setEndTime(date);
alarmInfo.setAlarmMsg(errorMsg);
alarmInfoDao.save(alarmInfo);
return putResult;
}else{
log.info("料盘["+cacheTask.getBarcode()+"]放入位置"+rfid+"["+rfidLoc+"]成功");
cacheTask.setStatus(StorageConstants.OP_STATUS.FINISHED.name());
appendInfo.setRfid(rfid);
int loc = cacheTask.resolveRfidLoc(rfidLoc);
appendInfo.setRfidLoc(loc);
cacheTask.setAppendInfo(appendInfo);
cacheTask = dataLogDao.save(cacheTask);
taskService.updateFinishedTask(cacheTask);
String hSerial = appendInfo.gethSerial();
if(Strings.isNotBlank(hSerial)){
int slotSeq = appendInfo.getSlotIndex();
int sendQty = cacheTask.getNum();
//发料完成,更新发料数量
OutInfo outInfo = outInfoCache.incTaskFinishNum(hSerial,slotSeq, sendQty);
if(outInfo != null){
if(cacheTask.isUrgentReel() || cacheTask.isCutReel()){
log.info("分盘料和紧急料不需要通知Qisda");
}else if(cacheTask.isLessSendReel()){
log.info("缺料补发料需要通知Qisda");
Barcode barcodeObj = barcodeManager.findByBarcode(cacheTask.getBarcode());
String latest = outInfo.getShelfLatest();
//放到线程中
QisdaApi.VMIMateriaRecAss(cacheTask, barcodeObj,latest);
} else{
Barcode barcodeObj = barcodeManager.findByBarcode(cacheTask.getBarcode());
String latest = outInfo.getShelfLatest();
QisdaApi.VMIMateriaRecAss(cacheTask, barcodeObj,latest);
}
}
}
}
return putResult;
}
return false;
}
/**
* 包装线机器人从A包装料架放到C大料架上barcode
*/
@RequestMapping(value = "/putPackageFinished")
@ResponseBody
public Object putPackageFinished(HttpServletRequest request) {
//A料架肯定要存在
String packageRfid = request.getParameter("packageRfid");
String bigRfid = request.getParameter("bigRfid");
String packageLoc = request.getParameter("packageLoc");
String bigLoc = request.getParameter("bigLoc");
String barcode = request.getParameter("barcode");
String msg = "机器人[3]将包装料盘["+barcode+"]从"+packageRfid+"["+packageLoc+"]放入料架=>"+bigRfid+"["+bigLoc+"]";
log.info(msg);
if(Strings.isNotBlank(barcode)) {
DataLog cacheTask = taskService.getFinishedTask(barcode);
if (cacheTask == null) {
return ResultBean.newErrorResult(501,msg+"失败, 料盘[" + barcode + "]的任务不存在");
} else {
boolean putInResult = reelPutInFinished(cacheTask,bigRfid, bigLoc);
if(putInResult){
//清理包装料架的位置
ShelfInfo packageShelf = InquiryShelfBean.findPackageShelf(cacheTask.getAppendInfo().gethSerial(), packageRfid);
if(packageShelf != null){
log.info(msg + "成功,清空包装料架信息");
Map<Integer, ShelfLoc> packageLocMap = packageShelf.getLocMap();
for (ShelfLoc shelfLoc : packageLocMap.values()) {
if(shelfLoc.isInThisLoc(barcode)){
shelfLoc.setEmpty(true);
packageLocMap.put(shelfLoc.getLoc(), shelfLoc);
packageShelf.setLocMap(packageLocMap);
InquiryShelfBean.updateShelfInfo(packageShelf);
return ResultBean.newOkResult(null);
}
}
}else{
return ResultBean.newErrorResult(502,msg + "失败,未找到包装料架["+packageRfid+"]的缓存信息");
}
}
}
}
String errorMsg = "包装线机器人放置料盘["+barcode+"]从"+packageRfid+"["+packageLoc+"]=>"+bigRfid+"["+bigLoc+"]失败";
return ResultBean.newErrorResult(501,errorMsg);
}
/**
* 放置到料架动作完成,返回当前料架还可放置的数量,用任务总数
*/
@RequestMapping(value = "/putShelfFinished")
@ResponseBody
public Object putShelfFinished(HttpServletRequest request) {
String robotIndex = request.getParameter("robotIndex");
String rfid = request.getParameter("rfid");
String rfidLoc = request.getParameter("rfidLoc");
String barcode = request.getParameter("barcode");
try{
DataLog cacheTask = null;
if(Strings.isNotBlank(barcode)) {
cacheTask = taskService.getFinishedTask(barcode);
if (cacheTask == null) {
log.error("料盘[" + barcode + "]的任务不存在");
} else {
if(Strings.isNotBlank(robotIndex)){
if(robotIndex.equals("1") && firstRobotTask != null){
if(firstRobotTask.getBarcode().equals(barcode)){
log.info("机器人["+robotIndex+"]将料盘["+barcode+"]放入料架["+rfid+"]["+rfidLoc+"]完成,任务一致,清空机器人任务");
//1号位机器人
firstRobotTask = null;
}else{
log.info("机器人["+robotIndex+"]将料盘["+barcode+"]放入料架["+rfid+"]["+rfidLoc+"]完成,与当前任务["+firstRobotTask.getBarcode()+"]不一致,不清空");
}
}else if(robotIndex.equals("2") && secondRobotTask != null){
if(secondRobotTask.getBarcode().equals(barcode)){
//1号位机器人
log.info("机器人["+robotIndex+"]将料盘["+barcode+"]放入料架["+rfid+"]["+rfidLoc+"]完成,任务一致,清空机器人任务");
secondRobotTask = null;
}else{
log.info("机器人["+robotIndex+"]将料盘["+barcode+"]放入料架["+rfid+"]["+rfidLoc+"]完成,与当前任务["+secondRobotTask.getBarcode()+"]不一致,不清空");
}
}
}
reelPutInFinished(cacheTask,rfid, rfidLoc);
}
}
int packageTask = 0;
int cutPackageTask = 0;
int cutTask = 0;
int smallTask = 0;
int bigTask = 0;
Collection<DataLog> queueTasks = taskService.getQueueTasks();
List<DataLog> allTasks = taskService.getFinishedTasks();
if(!queueTasks.isEmpty()){
allTasks.addAll(queueTasks);
}
for (DataLog task : allTasks) {
if(!task.isFinished() && !task.isCancel() && task.isCheckOutTask()){
if(task.isPackageReel()){
if(task.isCutReel() || task.isUrgentReel() || task.isLessSendReel()){
cutPackageTask = cutPackageTask + 1;
}else{
packageTask = packageTask + 1;
}
}else if(task.isCutReel() || task.isUrgentReel() || task.isLessSendReel()){
cutTask = cutTask + 1;
}else if(task.isSmallReel()){
smallTask = smallTask + 1;
}else{
bigTask = bigTask + 1;
}
}
}
//当前料架还可放入的料盘数
int smallEmpty = 0;
int bigEmpty = 0;
int packageEmpty = 0;
String hSerial = QisdaCache.getCurrentOrderHSerial();
if(cacheTask != null){
hSerial = cacheTask.getAppendInfo().gethSerial();
}
ShelfInfo shelfInfo = InquiryShelfBean.findSameShelf(hSerial,rfid);
if(shelfInfo != null){
Map<Integer, ShelfLoc> locMap = shelfInfo.getLocMap();
for (ShelfLoc shelfLoc : locMap.values()) {
if(shelfLoc.isEmpty()){
if(shelfLoc.isSmallLoc()){
smallEmpty = smallEmpty + 1;
}else if(shelfLoc.isBigLoc()){
bigEmpty = bigEmpty + 1;
}else if(shelfLoc.isPackageLoc()){
//包装料架
if(StorageConstants.SHEFL_TYPE.isAShelf(shelfInfo.getShelfType())){
packageEmpty = packageEmpty + 1;
}else{
//大料架,并且不是首套料
bigEmpty = bigEmpty + 1;
}
}
}
}
}else{
//没找到料架,小料空位和大料空位都返回100
smallEmpty = 100;
bigEmpty = 100;
packageEmpty = 100;
}
List<String> usedRfidList = InquiryShelfBean.getUsedRfidList(hSerial);
//剩余的任务数
Map<String,Object> resultMap = new HashMap<>();
if(cacheTask == null){
resultMap.put("barcode","");
}else{
resultMap.put("barcode",cacheTask.getBarcode());
}
resultMap.put("rfid", rfid);
//已经使用过的RFID列表
resultMap.put("usedRfidList",String.join(",",usedRfidList));
resultMap.put("smallEmpty", smallEmpty + "");
resultMap.put("bigEmpty", bigEmpty + "");
resultMap.put("packageEmpty", packageEmpty + "");
resultMap.put("cutPackageTask", cutPackageTask + "");
resultMap.put("packageTask", packageTask + "");
resultMap.put("cutTask", cutTask + "");
resultMap.put("smallTask", smallTask + "");
resultMap.put("bigTask", bigTask + "");
int totalOrderTaskCount = packageTask + smallTask + bigTask;
if(totalOrderTaskCount > 0){
log.info("当前任务数:" + resultMap);
}else{
// if(!hSerial.isEmpty()){
// if(!usedRfidList.isEmpty()){
// log.info("工单总任务数为0,且工单有料架已经绑定,清空当前的工单序号["+hSerial+"]");
// outInfoCache.setCurrentOrderHSerial(null);
// }
// }
}
return ResultBean.newOkResult(resultMap);
}catch(Exception e){
log.error("机器人放料完成信息出错robotIndex="+robotIndex+";rfid="+rfid+";rfidLoc="+rfidLoc+";barcode="+barcode,e);
}
return "";
}
/**
* 获取当前料架中锁定库位的料盘信息
*/
@RequestMapping(value = "/getShelfLockInfo")
@ResponseBody
public ResultBean getShelfLockInfo(HttpServletRequest request){
String rfid = request.getParameter("rfid");
List<ReelLockPosInfo> shelfLockInfoList = QisdaCache.getShelfLockPosInfo(rfid);
ReelLockPosInfo shelfLockInfo = new ReelLockPosInfo();
shelfLockInfo.setBarcode("S20052301213");
shelfLockInfo.setCid("packing-20");
shelfLockInfo.setRfidLoc("3");
shelfLockInfo.setRfid("A12");
shelfLockInfo.setLockPosId("1231");
shelfLockInfo.setLockPos("4D2001AA0006");
shelfLockInfoList.add(shelfLockInfo);
return ResultBean.newOkResult(shelfLockInfoList);
}
/**
* 包装料仓空闲仓位数量
*/
@RequestMapping(value = "/emptyStoragePosCount")
@ResponseBody
public Object emptyStoragePosCount(HttpServletRequest request) {
Map<String,Object> resultMap = new HashMap<>();
try {
Map<String, Storage> allStorage = dataCache.getAllStorage();
for (Storage storage : allStorage.values()) {
if(storage.isPackage()){
//包装料仓
resultMap.put(storage.getCid(), storage.getEmptySlots()+"");
}
}
}catch (Exception e){
log.error("获取包装料仓空闲仓位出错",e);
}
return ResultBean.newOkResult(resultMap);
}
}