KTK_Store.cs
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using log4net;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.Linq;
using System.Text;
using System.Threading;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 康泰克单台自动料仓
/// </summary>
public abstract class KTK_Store : KTK_DeviceBase
{
public KTK_Store()
{
}
/// <summary>
/// 开始运行的时间
/// </summary>
public DateTime StartTime { get; set; }
public DateTime statusTime = DateTime.Now;
/// <summary>
/// 伺服运行时间列表,key=轴,key=开始时间,value=结束时间
/// </summary>
public Dictionary<int, Dictionary<DateTime, DateTime>> AxisRunTimeMap = new Dictionary<int, Dictionary<DateTime, DateTime>>();
public Dictionary<int, DateTime> AxisLastStartTime = new Dictionary<int, DateTime>();
/// <summary>
/// 最后一次气压检测变为0的时间
/// </summary>
public DateTime lastAirCloseTime = DateTime.Now;
/// <summary>
/// 是否在急停中
/// </summary>
public bool isInSuddenDown = false;
/// <summary>
/// 是否没有检测到气压
/// </summary>
public bool isNoAirCheck = false;
/// <summary>
/// 是否再报警中
/// </summary>
public StoreAlarmType alarmType = StoreAlarmType.None;
public AlarmInfo alarmInfo = new AlarmInfo();
/// <summary>
/// 记录上一次的部分IO状态,主要是急停,气压检测信号,复位信号,用来判断是否io发生改变
/// </summary>
public Dictionary<string, IO_VALUE> DILastValueMap = new Dictionary<string, IO_VALUE>();
public object lastDiListLock = "";
public void addLastDI(string type, IO_VALUE value)
{
try
{
lock (lastDiListLock)
{
if (DILastValueMap.ContainsKey(type))
{
DILastValueMap.Remove(type);
}
DILastValueMap.Add(type, value);
}
}
catch (Exception ex)
{
LOGGER.Error(ex.ToString());
}
}
/// <summary>
/// 获取料仓运行的时间
/// </summary>
/// <returns></returns>
public TimeSpan GetStoreRunTime()
{
if (StartTime != null)
{
return DateTime.Now - StartTime;
}
else
{
return new TimeSpan(0);
}
}
/// <summary>
/// 获取轴已运行时间
/// </summary>
/// <returns></returns>
public TimeSpan GetAxisRunTime(int axisNo)
{
TimeSpan span = new TimeSpan(0);
try
{
if (AxisRunTimeMap.ContainsKey(axisNo))
{
Dictionary<DateTime, DateTime> moveMap = AxisRunTimeMap[axisNo];
if (moveMap != null && moveMap.Count > 0)
{
foreach (DateTime key in moveMap.Keys)
{
span += moveMap[key] - key;
}
}
}
}
catch (Exception ex)
{
LogUtil.error(LOGGER, ex.ToString());
}
return span;
}
protected void AddAxisMoveTime(ConfigMoveAxis axis)
{
int axisNo = axis.GetAxisValue();
if (AxisLastStartTime.ContainsKey(axisNo))
{
AxisLastStartTime.Remove(axisNo);
}
AxisLastStartTime.Add(axisNo, DateTime.Now);
}
/// <summary>
/// 运动处理
/// </summary>
protected bool isInPro = false;
protected virtual void BusyMoveProcess()
{
if (isInPro)
{
return;
}
isInPro = true;
switch (StoreMove.MoveType)
{
case StoreMoveType.InStore:
InStoreProcess();
isInPro = false;
break;
case StoreMoveType.OutStore:
OutStoreProcess();
isInPro = false;
break;
case StoreMoveType.ReturnHome:
ReturnHomeProcess();
isInPro = false;
break;
case StoreMoveType.StoreReset:
ResetProcess();
isInPro = false;
break;
default: break;
}
isInPro = false;
}
protected void SaveAlarmInfo(StoreAlarmType alarmType, string alarmDetial, string alarmMsg, StoreMoveType storeMoveType)
{
alarmMsg = alarmMsg.Replace(StoreName, "");
int inoutStatus = 0;
if (storeMoveType.Equals(StoreMoveType.InStore))
{
inoutStatus = 1;
}
else if (storeMoveType.Equals(StoreMoveType.InStore))
{
inoutStatus = 2;
}
int aType = 0;
switch (alarmType)
{
case StoreAlarmType.AxisMoveError:
aType = 2;
break;
case StoreAlarmType.AxisAlarm:
aType = 2;
break;
case StoreAlarmType.SuddenStop:
aType = 1;
alarmDetial = "1";
break;
case StoreAlarmType.NoAirCheck:
aType = 1;
alarmDetial = "2";
break;
case StoreAlarmType.IoSingleTimeOut:
aType = 3;
break;
case StoreAlarmType.StellAlarm:
aType = 2;
alarmDetial = "5";
break;
default: break;
}
alarmInfo = new AlarmInfo(StoreID, aType, alarmDetial, alarmMsg, inoutStatus);
}
/// <summary>
/// 开始运行
/// </summary>
public abstract bool StartRun();
/// <summary>
/// 停止运行
/// </summary>
public abstract void StopRun();
/// <summary>
/// 报警
/// </summary>
/// <param name="alarmType"></param>
public abstract void Alarm(StoreAlarmType alarmType, string alarmDetial, string alarmMsg, StoreMoveType storeMoveType);
/// <summary>
/// 重置(夹料装置状态不变)
/// </summary>
public abstract void Reset();
/// <summary>
/// 停止所有运动
/// </summary>
public abstract void StopMove();
/// <summary>
/// 重置处理
/// </summary>
protected abstract void ResetProcess();
/// <summary>
/// 原点返回处理
/// </summary>
protected abstract void ReturnHomeProcess();
/// <summary>
/// 松下伺服轴原点返回运动,等待收到反馈后才会返回
/// </summary>
protected void ACAxisHomeMove(ConfigMoveAxis moveAxis)
{
moveAxis.TargetPosition = 0;
LogUtil.debug(LOGGER, "DeviceName=" + moveAxis.DeviceName + ",AxisNo=" + moveAxis.GetAxisValue() + ",speed=" + moveAxis.TargetSpeed + "开始原点返回");
AddAxisMoveTime(moveAxis);
ACServerManager.HomeMove(moveAxis.DeviceName, (short)moveAxis.GetAxisValue(), moveAxis.TargetSpeed);
StoreMove.WaitList.Add(WaitResultInfo.WaitAxis(moveAxis, true));
}
/// <summary>
/// 松下伺服电机运动
/// </summary>
protected void ACAxisMove(ConfigMoveAxis moveAxis, int targetPosition, int targetSpeed, int startSpeed)
{
moveAxis.TargetPosition = targetPosition;
AddAxisMoveTime(moveAxis);
ACServerManager.AbsMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), targetPosition,targetSpeed);
StoreMove.WaitList.Add(WaitResultInfo.WaitAxis(moveAxis, targetPosition, targetSpeed));
}
/// <summary>
/// 判断AC伺服电机轴是否运动完成
/// </summary>
protected bool ACAxisMoveIsEnd(ConfigMoveAxis moveAxis, int targetPosition, int targetSpeed, out string msg)
{
msg = "";
string deviceName = moveAxis.DeviceName;
short axisNo = moveAxis.GetAxisValue();
bool isend =ACServerManager.IsHomeMoveEnd(deviceName, axisNo);
int outCount = ACServerManager.GetActualtPosition(deviceName, axisNo);
int errorCount = Math.Abs(outCount - targetPosition);
if (isend)
{
if (errorCount > moveAxis.CanErrorCountMax)
{
//判断是否需要重新运动
if (StoreMove.CanWhileCount > 0)
{
LogUtil.error(LOGGER, StoreName + " storeMoveStep=" + StoreMove.MoveStep + ", DeviceName=" + deviceName + ",AxisNo=" + axisNo + ",targetPosition=" + targetPosition + ",targetSpeed=" + targetSpeed + ",当前outCount=" + outCount +
",误差值大于最大误差【" + moveAxis.CanErrorCountMax + "】,但是轴已经停止运动,还有【" + StoreMove.CanWhileCount + "】次可以重复运动的次数");
LogUtil.error(LOGGER, StoreName + " storeMoveStep=" + StoreMove.MoveStep + ", DeviceName=" + deviceName + ",AxisNo=" + axisNo + ",targetPosition=" + targetPosition + "开始重新运动");
ACServerManager.AbsMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), targetPosition,targetSpeed);
StoreMove.CanWhileCount--;
}
else
{
msg = StoreName + " storeMoveStep=" + StoreMove.MoveStep + ", DeviceName=" + deviceName + ",AxisNo=" + axisNo + ",targetPosition=" + targetPosition + ",targetSpeed=" + targetSpeed + ",当前outCount=" + outCount + ",误差值大于最大误差【" + moveAxis.CanErrorCountMax + "】,但是轴已经停止运动,需要报警";
LogUtil.error(LOGGER, msg);
return false;
}
}
else
{
return true;
}
}
else if (errorCount < moveAxis.CanErrorCountMin)
{
LogUtil.info(LOGGER, " storeMoveStep=" + StoreMove.MoveStep + ", DeviceName=" + deviceName + ",AxisNo=" + axisNo + ",targetPosition=" + targetPosition + ",当前outCount=" + outCount +
",误差值小于最小误差【" + moveAxis.CanErrorCountMin + "】,默认轴已经停止运动");
return true;
}
return false;
}
protected bool ACHomeMoveIsEnd(ConfigMoveAxis moveAxis)
{
if (ACServerManager.IsHomeMoveEnd(moveAxis.DeviceName, moveAxis.GetAxisValue()) )
{
return true;
}
return false;
}
protected bool AxisCountClear(ConfigMoveAxis moveAxis)
{
return true;
}
}
}