KTK_Store.cs
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using log4net;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.Linq;
using System.Text;
using System.Threading;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 康泰克单台自动料仓
/// </summary>
public abstract class KTK_Store : KTK_DeviceBase
{
public KTK_Store()
{
}
/// <summary>
/// 开始运行的时间
/// </summary>
public DateTime StartTime { get; set; }
public DateTime statusTime = DateTime.Now;
/// <summary>
/// 伺服运行时间列表,key=轴,key=开始时间,value=结束时间
/// </summary>
//public Dictionary<int, Dictionary<DateTime, DateTime>> AxisRunTimeMap = new Dictionary<int, Dictionary<DateTime, DateTime>>();
//public Dictionary<int, DateTime> AxisLastStartTime = new Dictionary<int, DateTime>();
/// <summary>
/// 最后一次气压检测变为0的时间
/// </summary>
public DateTime lastAirCloseTime = DateTime.Now;
/// <summary>
/// 是否在急停中
/// </summary>
public bool isInSuddenDown = false;
/// <summary>
/// 是否没有检测到气压
/// </summary>
public bool isNoAirCheck = false;
protected int NeedCheckSafetyLight = 0;
/// <summary>
/// 是否再报警中
/// </summary>
public StoreAlarmType alarmType = StoreAlarmType.None;
public AlarmInfo alarmInfo = new AlarmInfo();
/// <summary>
/// 记录上一次的部分IO状态,主要是急停,气压检测信号,复位信号,用来判断是否io发生改变
/// </summary>
public Dictionary<string, IO_VALUE> DILastValueMap = new Dictionary<string, IO_VALUE>();
public object lastDiListLock = "";
public void addLastDI(string type, IO_VALUE value)
{
try
{
lock (lastDiListLock)
{
if (DILastValueMap.ContainsKey(type))
{
DILastValueMap.Remove(type);
}
DILastValueMap.Add(type, value);
}
}
catch (Exception ex)
{
LOGGER.Error(ex.ToString());
}
}
/// <summary>
/// 获取料仓运行的时间
/// </summary>
/// <returns></returns>
public TimeSpan GetStoreRunTime()
{
if (StartTime != null)
{
return DateTime.Now - StartTime;
}
else
{
return new TimeSpan(0);
}
}
protected void AddAxisMoveTime(ConfigMoveAxis axis)
{
//int axisNo = axis.GetAxisValue();
//if (AxisLastStartTime.ContainsKey(axisNo))
//{
// AxisLastStartTime.Remove(axisNo);
//}
//AxisLastStartTime.Add(axisNo, DateTime.Now);
}
/// <summary>
/// 运动处理
/// </summary>
protected bool isInPro = false;
protected virtual void BusyMoveProcess()
{
//if (isInPro)
//{
// return;
//}
isInPro = true;
try
{
switch (StoreMove.MoveType)
{
case StoreMoveType.InStore:
InStoreProcess();
isInPro = false;
break;
case StoreMoveType.OutStore:
OutStoreProcess();
isInPro = false;
break;
case StoreMoveType.ReturnHome:
ReturnHomeProcess();
isInPro = false;
break;
case StoreMoveType.StoreReset:
ResetProcess();
isInPro = false;
break;
default: break;
}
}catch(Exception ex)
{
LogUtil.error("BusyMoveProcess出错:"+ex.ToString());
}
isInPro = false;
}
protected void SaveAlarmInfo(StoreAlarmType alarmType, string alarmDetial, string alarmMsg,string alarmMsgEn, StoreMoveType storeMoveType)
{
alarmMsg = alarmMsg.Replace(StoreName, "");
int inoutStatus = 0;
if (storeMoveType.Equals(StoreMoveType.InStore))
{
inoutStatus = 1;
}
else if (storeMoveType.Equals(StoreMoveType.InStore))
{
inoutStatus = 2;
}
int aType = 0;
switch (alarmType)
{
case StoreAlarmType.AxisMoveError:
aType = 2;
break;
case StoreAlarmType.AxisAlarm:
aType = 2;
break;
case StoreAlarmType.SuddenStop:
aType = 1;
alarmDetial = "1";
break;
case StoreAlarmType.NoAirCheck:
aType = 1;
alarmDetial = "2";
break;
case StoreAlarmType.IoSingleTimeOut:
aType = 3;
break;
case StoreAlarmType.StellAlarm:
aType = 2;
alarmDetial = "5";
break;
default: break;
}
alarmInfo = new AlarmInfo(StoreID, aType, alarmDetial, alarmMsg,alarmMsgEn, inoutStatus);
}
/// <summary>
/// 开始运行
/// </summary>
public abstract bool StartRun();
/// <summary>
/// 停止运行
/// </summary>
public abstract void StopRun();
/// <summary>
/// 报警
/// </summary>
/// <param name="alarmType"></param>
public abstract void Alarm(StoreAlarmType alarmType, string alarmDetial, StoreMoveType storeMoveType);
/// <summary>
/// 重置(夹料装置状态不变)
/// </summary>
public abstract void Reset();
/// <summary>
/// 停止所有运动
/// </summary>
public abstract void StopMove( bool IsCloseAxis);
/// <summary>
/// 重置处理
/// </summary>
protected abstract void ResetProcess();
/// <summary>
/// 原点返回处理
/// </summary>
protected abstract void ReturnHomeProcess();
/// <summary>
/// 松下伺服轴原点返回运动,等待收到反馈后才会返回
/// </summary>
protected void ACAxisHomeMove(ConfigMoveAxis moveAxis)
{
moveAxis.TargetPosition = 0;
LogUtil.info(LOGGER, moveAxis.DisplayStr + "speed[" + moveAxis.TargetSpeed + "]开始原点返回");
StoreMove.WaitList.Add(WaitResultInfo.WaitAxis(moveAxis, true));
AddAxisMoveTime(moveAxis);
ACServerManager.HomeMove(moveAxis.DeviceName, (short)moveAxis.GetAxisValue(), moveAxis.HomeHighSpeed);
}
/// <summary>
/// 松下伺服电机运动
/// </summary>
protected void ACAxisMove(ConfigMoveAxis moveAxis, int targetPosition, int targetSpeed)
{
StoreMove.WaitList.Add(WaitResultInfo.WaitAxis(moveAxis, targetPosition, targetSpeed));
moveAxis.TargetPosition = targetPosition;
AddAxisMoveTime(moveAxis);
ACServerManager.AbsMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), targetPosition,targetSpeed);
}
/// <summary>
/// 判断AC伺服电机轴是否运动完成
/// </summary>
protected bool ACAxisMoveIsEnd(ConfigMoveAxis moveAxis, int targetPosition, int targetSpeed, out string msg)
{
msg = "";
string deviceName = moveAxis.DeviceName;
short axisNo = moveAxis.GetAxisValue();
//如果是进出轴,并且光栅被遮挡,直接返回false
if (NeedCheckSafetyLight.Equals(2))
{
if (StoreMove.MoveStep.Equals(StoreMoveStep.SO_10_DeviceToDoor) ||
StoreMove.MoveStep.Equals(StoreMoveStep.SI_05_DeviceToDoor))
{
return false;
}
}
bool isOk = ACServerManager.GetBusyStatus(deviceName, axisNo).Equals(0);
int outCount = ACServerManager.GetActualtPosition(deviceName, axisNo);
int errorCount = Math.Abs(outCount - targetPosition);
if (isOk)
{
if (errorCount <= moveAxis.CanErrorCountMax)
{
return true;
}
//判断是否需要重新运动
if (StoreMove.CanWhileCount > 0)
{
LogUtil.error(LOGGER, moveAxis.DisplayStr + "目标位置[" + targetPosition + "]当前位置[" + outCount +
"],误差过大,重新开始运动,剩余[" + StoreMove.CanWhileCount + "]次");
ACServerManager.AbsMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), targetPosition, targetSpeed);
StoreMove.CanWhileCount--;
}
else
{
//msg = StoreName + " storeMoveStep=" + StoreMove.MoveStep + moveAxis.DisplayStr + "目标位置[" + targetPosition + "]当前位置[" + outCount
// + "],误差过大,需要报警";
SetWarnMsgAndLog(ResourceControl.AxisMoveAlarm, StoreMove.MoveStep + "", moveAxis.GetNameStr(), targetPosition + "", outCount + "");
msg = WarnObj.WarnMsg;
LogUtil.error(LOGGER, msg);
}
}
return false;
}
protected bool ACHomeMoveIsEnd(ConfigMoveAxis moveAxis, out string msg)
{
msg = "";
if (ACServerManager.IsHomeMoveEnd(moveAxis.DeviceName, moveAxis.GetAxisValue()))
{
//原点完成并且位置=0
int outCount = ACServerManager.GetActualtPosition(moveAxis.DeviceName, moveAxis.GetAxisValue());
int errorCount = Math.Abs(outCount);
if (errorCount <= moveAxis.CanErrorCountMax)
{
return true;
}
//判断是否需要重新运动
if (StoreMove.CanWhileCount > 0)
{
LogUtil.error(LOGGER, moveAxis.DisplayStr + "收到原点完成信号,当前位置[" + outCount + "],重新回原点,剩余[" + StoreMove.CanWhileCount + "]次");
//LogUtil.error(LOGGER, StoreName + moveAxis.DisplayStr + "重新回原点");
ACServerManager.HomeMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), moveAxis.HomeHighSpeed);
StoreMove.CanWhileCount--;
}
else
{
//msg = StoreName + " storeMoveStep=" + StoreMove.MoveStep + moveAxis.DisplayStr + "收到原点完成信号,当前位置[" + outCount + "],误差过大,需要报警";
SetWarnMsgAndLog(ResourceControl.AxisHomeMoveAlarm, StoreMove.MoveStep + "", moveAxis.GetNameStr(), outCount + "");
msg = WarnObj.WarnMsg;
LogUtil.error(LOGGER, msg);
}
}
return false;
}
protected bool AxisCountClear(ConfigMoveAxis moveAxis)
{
return true;
}
}
}