OutShelfBean.cs
17.6 KB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
using OnlineStore;
using OnlineStore.Common;
using OnlineStore.DeviceLibrary;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
namespace DeviceLibrary
{
public class OutShelfBean
{
public static PuYueRFID_C2S RFID = null;
public string Name;
MoveInfo MoveInfo;
public string WarnMsg = "";
/// <summary>
/// 出料口定位气缸,high=up,low=down
/// </summary>
private CylinderManger locationCylinder;
public ShelfInfo CurrShelf;
public string rfidIp;
public OutShelfBean(string name )
{
this.Name = name;
MoveInfo = new MoveInfo(name );
#region 初始化IO
string ioStr = name + "_";
Agv_Detect = ioStr + Agv_Detect;
Shelf_Front_Check = ioStr + Shelf_Front_Check;
Shelf_Back_Check = ioStr + Shelf_Back_Check;
Location_Up = ioStr + Location_Up;
Location_Down = ioStr + Location_Down;
Moto_Fwd = ioStr + Moto_Fwd;
Moto_Rwd = ioStr + Moto_Rwd;
locationCylinder = new CylinderManger(name + "出料口定位", Location_Up, Location_Down);
RFID = new PuYueRFID_C2S(rfidIp);
if (!RFID.Open())
{
LogUtil.info(name + " RFID 打开失败:" + rfidIp);
}
#endregion
}
public void Reset()
{
MoveInfo.NewMove(MoveStep.SR01_LocationDown);
MoveInfo.log("执行重置,定位气缸下降");
locationCylinder.ToLow(MoveInfo);
WarnMsg = "";
pause = false;
}
private StoreMoveType storeMoveType = StoreMoveType.None;
#region 料架状态判断
public bool IsRightShelf(TrayInfo CurrTray, out string ShelfPosId)
{
ShelfPosId = "";
if (IsDis())
{
return false;
}
if (ShelfValid())
{
if (CurrShelf.realRFID.Equals(CurrTray.realRFID))
{
if (String.IsNullOrEmpty(CurrShelf.rfid))
{
CurrShelf.rfid = CurrTray.rfid;
LogUtil.info(Name + "增加虚拟料架号绑定:" + CurrShelf.ToStr());
}
ShelfPosId = Name + "_" + +CurrTray.shelfP;
return true;
}
else if (String.IsNullOrEmpty(CurrTray.realRFID))
{
if ((!CurrShelf.rfid.Equals("")) && CurrShelf.rfid.Equals(CurrTray.rfid))
{
CurrTray.realRFID = CurrShelf.realRFID;
ShelfPosId = Name + "_" + +CurrTray.shelfP;
return true;
}
if (!String.IsNullOrEmpty(CurrTray.usedRfidList))
{
string[] array = CurrTray.usedRfidList.Split(',');
//若料架已使用过,直接返回false
if (array.Contains(CurrShelf.realRFID))
{
return false;
}
}
if (CurrShelf.rfid.Equals(""))
{
CurrShelf.rfid = CurrTray.rfid;
CurrTray.realRFID = CurrShelf.realRFID;
LogUtil.info(Name + "增加虚拟料架号绑定:" + CurrShelf.ToStr());
ShelfPosId = Name + "_" + CurrTray.shelfP;
return true;
}
}
}
return false;
}
public bool ShelfValid()
{
//料架是否有效可放料
if (CurrShelf.realRFID != "" && CurrShelf.IsNeedLeave == false)
{
if (MoveInfo.MoveStep.Equals(MoveStep.S10_ShelfReady) || MoveInfo.MoveStep.Equals(MoveStep.S11_PutReel))
{
return true;
}
}
return false;
}
public bool ShelfReady()
{
if (MoveInfo.MoveStep.Equals(MoveStep.S10_ShelfReady) && CurrShelf.IsNeedLeave == false)
{
if (locationCylinder.IsHigh())
{
return true;
}
else
{
locationCylinder.ToHigh(null);
WarnMsg = "定位气缸不到位";
}
}
return false;
}
public bool StartPutReel()
{
if (ShelfReady())
{
MoveInfo.NewMove(MoveStep.S11_PutReel);
MoveInfo.log("开始放料");
return true;
}
return false;
}
public void PutReelOk(ShelfTaskInfo taskInfo)
{
if (ShelfReady())
{
if (MoveInfo.MoveStep.Equals(MoveStep.S11_PutReel))
{
if (taskInfo.IsValid())
{
if (taskInfo.smallEmpty == 0 && taskInfo.bigEmpty == 0)
{
MoveInfo.NextMoveStep(MoveStep.S10_ShelfReady);
//当前工单任务已完成,直接送料架离开
MoveInfo.log("放料完成,当前工单任务已完成,更改料架为需要离开状态:" + taskInfo.ToStr());
CurrShelf.IsNeedLeave = true;
}
else
{
MoveInfo.NextMoveStep(MoveStep.S10_ShelfReady);
MoveInfo.log("放料完成,料架还有空位,准备放料完成");
}
}
}
}
}
#endregion
public bool Process()
{
if (pause)
return false;
if (RobotManage.mainMachine.CheckWait(MoveInfo))
return false;
switch (MoveInfo.MoveStep)
{
case MoveStep.Wait:
//判断定位气缸是否下降到位
if (locationCylinder.IsLow())
{
if (CheckShelf(IO_VALUE.HIGH))
{
//料架已到位
MoveInfo.NewMove(MoveStep.S04_WaitTime);
}
else if (IOManager.IOValue(Shelf_Front_Check).Equals(IO_VALUE.HIGH) || IOManager.IOValue(Shelf_Back_Check).Equals(IO_VALUE.HIGH))
{
//默认是进来的料架
MoveInfo.NewMove(MoveStep.S02_LineFRun);
MoveInfo.log("检测到料架信号,电机正传");
LineFRun();
//等待后端料格检测
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Shelf_Front_Check, IO_VALUE.HIGH));
}
else if (IOManager.IOValue(Agv_Detect).Equals(IO_VALUE.HIGH))
{
//小车已到位
//默认是进来的料架
MoveInfo.NewMove(MoveStep.S02_LineFRun);
MoveInfo.log("检测到AGV小车,电机正传");
LineFRun();
//等待后端料格检测
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Shelf_Front_Check, IO_VALUE.HIGH));
}
else
{
//TODO 暂无料架,呼叫小车
}
}
break;
case MoveStep.SR01_LocationDown:
MoveInfo.NewMove(MoveStep.Wait);
MoveInfo.log("复位完成");
break;
case MoveStep.S02_LineFRun:
MoveInfo.NewMove(MoveStep.S04_WaitTime);
MoveInfo.log("检测到料架前端信号,再转动1秒钟");
LineFRun();
//等待后端料格检测
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Shelf_Front_Check, IO_VALUE.HIGH));
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
break;
case MoveStep.S04_WaitTime:
//如果料架需要离开,直接离开
if (CurrShelf.IsNeedLeave)
{
S21_ShelfNeedLeave("料架已经是离开状态");
}
else
{
MoveInfo.NewMove(MoveStep.S05_LocationUp);
MoveInfo.log("电机停止,定位气缸上升");
LineStopRun();
locationCylinder.ToHigh(MoveInfo);
}
break;
case MoveStep.S05_LocationUp:
S06_ReadRFID();
break;
case MoveStep.S06_ReadRFID:
S06_ReadRFID();
break;
case MoveStep.S10_ShelfReady:
if (CurrShelf.IsNeedLeave)
{
S21_ShelfNeedLeave("料架已经是离开状态");
}
else
{
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
}
break;
case MoveStep.S11_PutReel:
break;
case MoveStep.S21_ShelfNeedLeave:
MoveInfo.NextMoveStep(MoveStep.S22_WaitAGV);
MoveInfo.log("呼叫AGV小车");
break;
case MoveStep.S22_WaitAGV:
//呼叫agv拉料
MoveInfo.NextMoveStep(MoveStep.S23_AgvDetect);
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Agv_Detect, IO_VALUE.HIGH));
MoveInfo.log("等待AGV到达");
break;
case MoveStep.S23_AgvDetect:
if (!locationCylinder.IsLow())
{
MoveInfo.NextMoveStep(MoveStep.S24_LocationDown);
MoveInfo.log("定位气缸下降");
locationCylinder.ToLow(MoveInfo);
}
else
{
MoveInfo.NextMoveStep(MoveStep.S25_LineRRun);
MoveInfo.log("电机反转");
LineRRun();
}
break;
case MoveStep.S24_LocationDown:
MoveInfo.NextMoveStep(MoveStep.S25_LineRRun);
MoveInfo.log("电机反转");
LineRRun();
break;
case MoveStep.S25_LineRRun:
MoveInfo.NextMoveStep(MoveStep.S26_ShelfBackHigh);
MoveInfo.log("等待后端检测信号亮");
LineRRun();
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Shelf_Back_Check, IO_VALUE.HIGH));
break;
case MoveStep.S26_ShelfBackHigh:
MoveInfo.NextMoveStep(MoveStep.S27_ShelfBackLow);
MoveInfo.log("等待后端检测信号灭");
LineRRun();
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Shelf_Back_Check, IO_VALUE.LOW));
break;
case MoveStep.S27_ShelfBackLow:
MoveInfo.NextMoveStep(MoveStep.S28_WaitTime);
MoveInfo.log("继续转动2秒");
LineRRun();
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Shelf_Back_Check, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
break;
case MoveStep.S28_WaitTime:
MoveInfo.NextMoveStep(MoveStep.Wait);
MoveInfo.log("料架已离开,清空料架:"+CurrShelf.ToStr());
CurrShelf = new ShelfInfo();
LineStopRun();
break;
default:
MoveInfo.log($"{storeMoveType}:未找到对应步骤:{MoveInfo.MoveStep}");
return true;
}
return false;
}
private void S06_ReadRFID()
{
MoveInfo.NextMoveStep(MoveStep.S06_ReadRFID);
MoveInfo.log("读取RFID");
if (ReadShelfId())
{
if (CurrShelf.rfid == "")
{
S21_ShelfNeedLeave("未读取到RFID");
}
else
{
MoveInfo.NextMoveStep(MoveStep.S10_ShelfReady);
MoveInfo.log("料架已准备完成");
}
}
else
{
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
}
private void S21_ShelfNeedLeave(string leaveMsg)
{
MoveInfo.NewMove(MoveStep.S21_ShelfNeedLeave);
locationCylinder.ToLow(MoveInfo);
MoveInfo.log("料架[" + CurrShelf.ToStr() + "]需要离开:" + leaveMsg + ",定位气缸下降");
}
private bool ReadShelfId()
{
if (RFID.Open())
{
if (RFID.ReadByte(0x20, 16, out byte[] data))
{
string rfid = Encoding.ASCII.GetString(data).Trim();
CurrShelf = new ShelfInfo(rfid);
LogUtil.info(Name + "RFID["+rfidIp+"]读取到料架号:" + CurrShelf.ToStr());
return true;
}
else
{
//读取失败,重试之类
WarnMsg = "RFID[" + rfidIp + "]读取失败";
LogUtil.error(WarnMsg);
}
}
else
{
WarnMsg = "RFID[" + rfidIp + "]打开失败";
LogUtil.error(WarnMsg);
}
return false;
}
#region IO操作
//agv小车检测
private string Agv_Detect = "Agv_Detect";
//出料口前端料格检测
private string Shelf_Front_Check = "Shelf_Front_Check";
//出料口后端料格检测
private string Shelf_Back_Check = "Shelf_Back_Check";
//出料口定位上升端
private string Location_Up = "Location_Up";
//出料口定位下降端,
private string Location_Down = "Location_Down";
//电机正传
private static string Moto_Fwd = "Moto_Fwd";
//电机反转
private static string Moto_Rwd = "Moto_Rwd";
private void LineFRun(MoveInfo move = null)
{
lineMove(IO_VALUE.LOW, IO_VALUE.HIGH, move);
}
private void LineRRun(MoveInfo move = null)
{
lineMove(IO_VALUE.HIGH, IO_VALUE.LOW, move);
}
private void LineStopRun(MoveInfo move = null)
{
lineMove(IO_VALUE.LOW, IO_VALUE.LOW, move);
}
private void lineMove(IO_VALUE rValue, IO_VALUE fValue, MoveInfo move)
{
IOManager.IOMove(Moto_Rwd, rValue);
IOManager.IOMove(Moto_Fwd, fValue);
if (move != null)
{
move.WaitList.Add(WaitResultInfo.WaitIO(Moto_Fwd, fValue));
move.WaitList.Add(WaitResultInfo.WaitIO(Moto_Rwd, rValue));
}
}
private bool CheckShelf(IO_VALUE value)
{
if (IOManager.IOValue(Shelf_Front_Check).Equals(value) && IOManager.IOValue(Shelf_Back_Check).Equals(value))
{
return true;
}
return false;
}
#endregion
bool pause = false;
public void Pause()
{
pause = true;
}
public void Resume()
{
pause = false;
}
bool movelock = false;
internal void Lock()
{
movelock = true;
}
internal void Unlock()
{
movelock = false;
}
public bool IsDis()
{
return false;
}
}
public class ShelfInfo
{
//public ShelfTaskInfo TaskInfo = null;
public string realRFID = "";
public string rfid = "";
public bool IsNeedLeave = false;
public bool IsBusy = false;
public int EmptyPos = 100;
public ShelfInfo(string shelfId = "", string xnId = "", bool needLeave = false, bool busy = false)
{
this.realRFID = shelfId;
this.rfid = xnId;
this.IsNeedLeave = needLeave;
this.IsBusy = busy;
EmptyPos = 100;
}
public string ToStr()
{
string result = "[" + realRFID + "_" + rfid + "]";
result += "[空位 " + EmptyPos + "]";
if (IsNeedLeave)
{
result += "[需离开]";
}
else if (IsBusy)
{
result += "[放料中]";
}
return result;
}
}
}