MainMachine_Labeling.cs 18.6 KB
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using CodeLibrary;
using OnlineStore;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.Linq;
using System.Text;
using System.Text.RegularExpressions;
using System.Threading.Tasks;

namespace DeviceLibrary
{
    partial class MainMachine
    {
        Task<(bool, string)> PrintTask = null;
        int ScanTimes = 0;
        List<CodeInfo> CodeList;
        void LabelingProcess()
        {
            if (CheckWait(LabelingMoveInfo))
                return;
            //常规上料扫码流程
            switch (LabelingMoveInfo.MoveStep)
            {
                case MoveStep.Wait:
                    break;
                case MoveStep.Labeling01:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling02);
                    FlipEquip.LiftDown(LabelingMoveInfo);
                    LabelingMoveInfo.log("进入扫码贴标机构");
                    CylinderMove(LabelingMoveInfo, IO_Type.Label_Dock_Down, IO_Type.Label_Dock_Up, IO_VALUE.LOW);
                    break;
                case MoveStep.Labeling02:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling03);
                    CylinderMove(LabelingMoveInfo, IO_Type.Tin_Dock_Left, IO_Type.Tin_Dock_Right, IO_VALUE.HIGH);
                    CylinderMove(LabelingMoveInfo, IO_Type.Label_Dock_Back, IO_Type.Label_Dock_Front, IO_VALUE.HIGH);
                    //LabelingMoveInfo.log("锡膏横移到右侧");
                    ScanTimes = 0;
                    CodeList = new List<CodeInfo>();
                    LabelingMoveInfo.MoveParam = new ReelParam();
                    break;
                
                //case MoveStep.Labeling03:
                //    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling04);
                //    RotateEquip.LockAndTurnDegree(-20);                   
                //    break;
                case MoveStep.Labeling03:
                    if (RotateEquip.TurnWork==null || RotateEquip.TurnWork.IsCompleted) {
                        LabelingMoveInfo.NextMoveStep(MoveStep.Labeling04);
                        TakePicture();
                    }
                    break;
                case MoveStep.Labeling04:
                    if (IsTackPictureFinish)
                    {
                        if (TakePictureTask.Result)
                        {
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling05);
                            RotateEquip.LockAndTurnDegree(-20);
                            ScanCode();
                        }
                        else {
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling03);
                            LabelingMoveInfo.log("拍照失败,重试");
                        }
                    }
                    break;
                case MoveStep.Labeling05:
                    if (IsScanFinish) {
                        var xx = ScanTask.Result;
                        if (xx!=null && xx.Count > 0)
                        {
                            LabelingMoveInfo.log($"扫到部分条码:"+ string.Join(",", xx.Select(x => x.CodeType + ":" + x.CodeStr).ToArray()));
                            CodeList.AddRange(xx);

                            if (HasRightCode(CodeList.ToArray(), LabelingMoveInfo.MoveParam))
                            {                                
                                LabelingMoveInfo.MoveParam.IsNg = false;
                                LabelingMoveInfo.NextMoveStep(MoveStep.Labeling06);
                                LabelingMoveInfo.MoveParam.PlateH = 50;
                                LabelingMoveInfo.MoveParam.PlateW = 7;
                                LabelingMoveInfo.log("code: "+LabelingMoveInfo.MoveParam.WareCode);
                                ScanTimes = 0;
                                ServerCM.SendInStoreRequest(new string[] { LabelingMoveInfo.MoveParam.WareCode }, LabelingMoveInfo.MoveParam, true);
                                Setting_Init.Runtime_Posid = LabelingMoveInfo.MoveParam.PosID;
                                Setting_Init.Runtime_RFID = LabelingMoveInfo.MoveParam.RFID;
                                return;
                            }
                        }
                        ScanTimes++;
                        if (ScanTimes >= 18*2)
                        {
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling08);
                            LabelingMoveInfo.log($"未识别到有效二维码,送到NG口");
                            LabelingMoveInfo.MoveParam.IsNg = true;
                            LabelingMoveInfo.MoveParam.NgMsg = crc.GetString(L.not_detect_reel_code, "未识别到有效二维码");
                        }
                        else { 
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling03);
                            LabelingMoveInfo.log("继续扫码");
                        }
                    }
                    break;
                case MoveStep.Labeling06:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling07);
                    RotateEquip.TurnDegree(-75);
                    //LabelingMoveInfo.log("滚动锡膏");
                    break;
                case MoveStep.Labeling07:
                    if (RotateEquip.TurnWork.IsCompleted)
                    {
                        LabelingMoveInfo.NextMoveStep(MoveStep.Labeling06);
                        var hc = CameraPointTest.ScanRectangle();                        
                        ScanTimes++;
                        if (hc)
                        {
                            LabelingMoveInfo.log("检测到绿色区域");
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling08);
                        }
                        else if (ScanTimes > 10) {
                            LabelingMoveInfo.log("未找到绿色区域");
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling08);
                            LabelingMoveInfo.MoveParam.IsNg = true;
                            LabelingMoveInfo.MoveParam.NgMsg = crc.GetString("Res0136","未找到绿色区域");
                            ServerCM.cancelPutInTask("",LabelingMoveInfo.MoveParam.WareCode);
                        }//else
                            //LabelingMoveInfo.log("本次未找到绿色区域,转动后再次查找,"+ ScanTimes);
                    }
                    break;
                case MoveStep.Labeling08:   
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling09);
                    RotateEquip.TurnToEnd(false);
                    LabelingMoveInfo.log("滚动回位");
                    break;
                case MoveStep.Labeling09:
                    if (RotateEquip.WaitStatus(null))
                    {
                        if (LabelingMoveInfo.MoveParam.IsNg)
                        {
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling50);
                            LabelingMoveInfo.log("物料NG直接退出");
                        }
                        else {
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling10);
                            LabelingMoveInfo.log("开始贴标");
                        }
                    }
                    break;
                case MoveStep.Labeling10:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling11);
                    PrintTask = RobotManage.printerHelper.PrintLabel(LabelingMoveInfo.MoveParam);
                    Setting_Init.Runtime_Step = Runtime_StepE.Printed;
                    LabelingMoveInfo.log("开始打印标签:" + LabelingMoveInfo.MoveParam.ToDetailStr());
                    break;
                case MoveStep.Labeling11:
                    if (PrintTask.IsCompleted)
                    {
                        var (result, msg) = PrintTask.Result;
                        if (result)
                        {
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling12);
                            LabelingMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
                            LabelingMoveInfo.log("打印成功,等待标签被取走");
                        }
                        else
                        {
                            Msg.add(crc.GetString("Res0106","打印机反馈:") + msg, MsgLevel.alarm);
                            RobotManage.UserPause(crc.GetString("Res0106","打印机反馈:") + msg);
                            LabelingMoveInfo.NextMoveStep(MoveStep.Labeling10);
                            LabelingMoveInfo.log("打印失败,再次打印");
                        }
                    }
                    break;
                case MoveStep.Labeling12:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling13);
                    CylinderMove(LabelingMoveInfo, IO_Type.Label_Dock_Back, IO_Type.Label_Dock_Front, IO_VALUE.LOW);
                    LabelingMoveInfo.log("开始贴标");                    
                    break;
                case MoveStep.Labeling13:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling14);
                    CylinderMove(LabelingMoveInfo, IO_Type.Label_Dock_Down, IO_Type.Label_Dock_Up, IO_VALUE.HIGH);
                    //LabelingMoveInfo.log("接标台上升");
                    break;
                case MoveStep.Labeling14:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling15);
                    IOMove(IO_Type.Label_Vacuum, IO_VALUE.HIGH);
                    CylinderMove(null, IO_Type.Labeling_Down, IO_Type.Labeling_Up, IO_VALUE.LOW);
                    Setting_Init.Runtime_Step = Runtime_StepE.LabelGot;
                    //LabelingMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
                    //LabelingMoveInfo.log("吸标下降");
                    break;
                case MoveStep.Labeling15:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling16);
                    LabelingMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                    break;
                case MoveStep.Labeling16:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling50);
                    CylinderMove(null, IO_Type.Labeling_Down, IO_Type.Labeling_Up, IO_VALUE.HIGH);
                    //LabelingMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
                    //LabelingMoveInfo.log("吸标上升");
                    break;
                case MoveStep.Labeling50:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling51);
                    CylinderMove(LabelingMoveInfo, IO_Type.Labeling_Left, IO_Type.Labeling_Right, IO_VALUE.LOW);
                    //LabelingMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
                    break;
                case MoveStep.Labeling51:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling52);
                    CylinderMove(null, IO_Type.Labeling_Down, IO_Type.Labeling_Up, IO_VALUE.LOW);
                    //LabelingMoveInfo.log("贴标下降");
                    Setting_Init.Runtime_Step = Runtime_StepE.LabelPaste;
                    //LabelingMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
                    break;
                case MoveStep.Labeling52:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling53);
                    IOMove(IO_Type.Label_Vacuum, IO_VALUE.LOW);
                    RotateEquip.TurnDouble();
                    break;
                case MoveStep.Labeling53:
                    if (RotateEquip.TurnWork.IsCompleted)
                    {
                        LabelingMoveInfo.NextMoveStep(MoveStep.Labeling54);
                    }
                    break;
                case MoveStep.Labeling54:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling55);
                    CylinderMove(null, IO_Type.Labeling_Down, IO_Type.Labeling_Up, IO_VALUE.HIGH);
                    //LabelingMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
                    break;
                case MoveStep.Labeling55:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling56);
                    RotateEquip.TurnDegree(90);
                    break;
                case MoveStep.Labeling56:
                    if (RotateEquip.TurnWork.IsCompleted)
                    {
                        LabelingMoveInfo.NextMoveStep(MoveStep.Labeling57);
                        Setting_Init.Runtime_Step = Runtime_StepE.LabelPasteFinish;
                        LabelingMoveInfo.log("贴标完成");
                        RotateEquip.TurnToEnd(false);

                        if (LabelingMoveInfo.MoveParam.IsNg)
                            Setting_Init.Runtime_Posid = "NG";
                    }
                    break;
                case MoveStep.Labeling57:
                    if (RotateEquip.WaitStatus(null))
                    {
                        LabelingMoveInfo.NextMoveStep(MoveStep.Labeling58);
                    }
                    break;
                case MoveStep.Labeling58:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Labeling59);
                    
                    CylinderMove(null, IO_Type.Labeling_Left, IO_Type.Labeling_Right, IO_VALUE.HIGH);
                    CylinderMove(LabelingMoveInfo, IO_Type.Tin_Dock_Left, IO_Type.Tin_Dock_Right, IO_VALUE.LOW);
                    //CylinderMove(LabelingMoveInfo, IO_Type.Label_Dock_Back, IO_Type.Label_Dock_Front, IO_VALUE.LOW);
                    //LabelingMoveInfo.log("锡膏横移到左侧");
                    break;
                case MoveStep.Labeling59:
                    LabelingMoveInfo.NextMoveStep(MoveStep.Wait);
                    FlipEquip.LiftUp(LabelingMoveInfo);
                    LabelingMoveInfo.log("完成扫码贴标");
                    break;            
                default:
                    LabelingMoveInfo.log($"未找到对应步骤:{StoreMoveInfo.MoveStep}");
                    break;
            }
        }
        string LabelingState() {
            string state = crc.GetString("Res0107","空闲中");
            if (LabelingMoveInfo.MoveStep >= MoveStep.Labeling57)
            {
                state = "";
            }else
            if (LabelingMoveInfo.MoveStep >= MoveStep.Labeling10)
            {
                state = crc.GetString("Res0147.aa2e38a6","贴标中");
            }else
            if (LabelingMoveInfo.MoveStep >= MoveStep.Labeling04)
            {
                state = crc.GetString("Res0148.fc8069d9","扫码中");
            }

            return state;
        }
        public bool IsTackPictureFinish
        {
            get
            {
                if (TakePictureTask == null)
                    return true;

                return TakePictureTask.IsCompleted;
            }
        }
        public bool IsScanFinish
        {
            get
            {
                if (ScanTask == null)
                    return true;

                return ScanTask.IsCompleted;
            }
        }
        int scantrytimes = 0;
        /// <summary>
        /// 拍照线程
        /// </summary>
        Task<bool> TakePictureTask;
        public void TakePicture()
        {
            LabelingMoveInfo.log("开始拍照");
            TakePictureTask = Task.Run(new Func<bool>(() =>
            {
                IOMove(IO_Type.Camera_Led, IO_VALUE.HIGH);
                //Task.Delay(10).Wait();
                return CodeManager.TakePicture(CodeManager.hikNameList);
            }));
        }
        /// <summary>
        /// 扫码线程
        /// </summary>
        Task<List<CodeInfo>> ScanTask;
        public void ScanCode()
        {
            LabelingMoveInfo.log("开始扫码");
            ScanTask = Task.Run(new Func<List<CodeInfo>>(() =>
            {
                IOMove(IO_Type.Camera_Led, IO_VALUE.HIGH);
                return CodeManager.ScanCode();
            }));

        }
        public bool HasRightCode(CodeInfo[] codeInfos, ReelParam reelParam) {

            string rightcode = "";
            string[] code = new string[7];
            foreach (var cc in codeInfos)
            {
                if (cc.CodeStr.IndexOf('|') > 0)
                {
                    var cs = cc.CodeStr.Split('|');
                    if (cs.Length >= 7)
                    {
                        rightcode = cc.CodeStr;
                        break;
                    }
                }
                //PN[5:0:-1]|BATCH[2:0:-1]|LOT|QTY[2:0:3]|RI|SP[3:0:-1]|EXPDATEdd-MM-yyyy[2:0:-1]|xxx|xxx|xxx|MSL[1:0:-1]
                if (cc.CodeStr.StartsWith("P"))     //pn
                    code[0] = cc.CodeStr;
                else if (cc.CodeStr.StartsWith("21P"))    //batch                
                    code[1] = cc.CodeStr;                
                else if (cc.CodeStr.StartsWith("1P"))    //lot                                
                     code[2] = cc.CodeStr;
                else if (cc.CodeStr.StartsWith("1T"))    //lot                                
                    code[3] = cc.CodeStr;
                else if (cc.CodeStr.StartsWith("2D"))    //qty
                    code[4] = cc.CodeStr;
                else if(cc.CodeStr.StartsWith("S"))// if (Regex.IsMatch(cc.CodeStr, @"S[A-Za-z\-]*\d+"))     //ri
                    code[5] = cc.CodeStr;
            }
            if (string.IsNullOrEmpty(rightcode))
            {
                if (string.IsNullOrEmpty(code[0]))
                    return false;
                if (string.IsNullOrEmpty(code[3]))
                    return false;
                if (string.IsNullOrEmpty(code[4]))
                    return false;
                if (string.IsNullOrEmpty(code[5]))
                    return false;
                for (int i = 0; i < code.Length; i++)
                {
                    if (string.IsNullOrEmpty(code[i]))
                        code[i] = "XXX";
                }

                rightcode=string.Join("|", code);
            }




            if (!string.IsNullOrEmpty(rightcode))
            {
                var cs = rightcode.Split('|');
                if (cs.Length >= 7)
                {
                    reelParam.PN = cs[0].Substring(1);
                    reelParam.LOT = cs[3].Substring(1);
                    reelParam.EXP = cs[4].Substring(1);
                    reelParam.SN = cs[5].Substring(1);
                    reelParam.WareCode = rightcode;
                    reelParam.ReeID = reelParam.SN;
                    reelParam.RFID = reelParam.SN.Substring(1);

                    return true;
                }
            }
            
            return false;
        }
    }
}