BoxTransport.cs
21.7 KB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
using OnlineStore;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Text.RegularExpressions;
using System.Threading;
using System.Threading.Tasks;
namespace DeviceLibrary
{
class ReelTransport
{
Robot_Config Config;
BoxStorePosition From;
public BoxStorePosition To;
MainMachine mainMachine;
//using static mainMachine;
AxisBean X_Axis;
AxisBean Y_Axis;
AxisBean Z_Axis;
MoveInfo MoveInfo;
public string ErrMsgTxt = "";
public bool IgnoreX09 = false;
public event Action<string, StoreMoveType, bool> InOutEndProcessEvent;
public bool IsComplateOrFree { get => MoveInfo.MoveStep == MoveStep.Wait && !movelock; }
public bool IsTakedReel { get => MoveInfo.MoveStep >= MoveStep.StoreTS20 || MoveInfo.MoveStep == MoveStep.Wait; }
public bool IsPutOnOut {get=> MoveInfo.MoveStep >= MoveStep.StoreTS16; }
public ReelTransport(Robot_Config _Config, MainMachine _mainMachine)
{
Config = _Config;
mainMachine = _mainMachine;
MoveInfo = new MoveInfo(crc.GetString("Res0061","出入库机构"),false);
To = null;
From = null;
#region 初始化伺服轴
X_Axis = _mainMachine.X_Axis;
Y_Axis = _mainMachine.Y_Axis;
Z_Axis = _mainMachine.Z_Axis;
#endregion
}
public void Reset() {
MoveInfo.NewMove(MoveStep.Wait);
MoveInfo.log("执行重置");
To = null;
From = null;
}
StoreMoveType storeMoveType = StoreMoveType.None;
string WareCode="";
bool PreMove = false;
bool ignoreFixtureCheck = false;
int ToCheckOffset = 0;
int FromCheckOffset = 0;
public bool isSelfAudit = false;
public bool CheckHasMatetial = false;
public bool Start(BoxStorePosition from, BoxStorePosition to, StoreMoveType _storeMoveType, bool premove=false)
{
if (MoveInfo.MoveStep != MoveStep.Wait)
return false;
isSelfAudit = false;
CheckHasMatetial = false;
ignoreFixtureCheck = false;
storeMoveType = _storeMoveType;
PreMove = premove;
if (from == null)
{
WareCode = "NG";
To = to.clone();
MoveInfo.NewMove(MoveStep.StoreTS20);
MoveInfo.log($"{storeMoveType}:开始运输物料,直接到:{to.posid}");
MoveInfo.MoveParam.PosID = $"NA=>{To.posid}";
}
else
{
WareCode = from.Reel.WareCode;
From = from.clone();
To = to.clone();
ignoreFixtureCheck = Common.IsNeedIgnoreFixtureCheck(WareCode);
MoveInfo.NewMove(MoveStep.StoreTS01);
MoveInfo.log($"{storeMoveType}:开始运输物料,从:{from.posid},到:{to.posid},WareCode:{WareCode},ignoreFixtureCheck:{ignoreFixtureCheck}");
MoveInfo.MoveParam.PosID = $"{From.posid}=>{To.posid}";
MoveInfo.MoveParam.ReelOnFixture = From.Reel.ReelOnFixture;
}
FromCheckOffset = CalcOffset(From.posid);
ToCheckOffset = CalcOffset(To.posid);
MoveInfo.MoveParam.WareCode = WareCode;
//MoveInfo.log($"确认检查偏移: FromCheckOffset={FromCheckOffset},ToCheckOffset={ToCheckOffset}");
ErrMsgTxt = "";
return true;
//thread = new Thread(new ThreadStart(Run));
//thread.Start();
}
public bool Process()
{
if (mainMachine.CheckWait(MoveInfo))
return false;
switch (MoveInfo.MoveStep)
{
case MoveStep.Wait:
break;
case MoveStep.StoreTS01:
Msg.add("", MsgLevel.info, ErrInfo.X09_Clear);
IgnoreX09 = false;
MoveInfo.NextMoveStep(MoveStep.StoreTS02);
MoveInfo.log($"{storeMoveType}:开始");
CheckPosStatus(MoveInfo, From.posid, true);
break;
case MoveStep.StoreTS02:
MoveInfo.NextMoveStep(MoveStep.StoreTS03);
if (From.posid != MainMachine.LabelP)
Z_Axis.AbsMove(MoveInfo, Config.Z_Axis_P1, Config.Z_Axis_P1_speed);
//MoveInfo.log($"{storeMoveType}:Z轴返回待机点P1");
break;
case MoveStep.StoreTS03:
if (MoveInfo.MoveParam.ReelOnFixture)
{
MoveInfo.NextMoveStep(MoveStep.StoreTS08);
MoveInfo.log($"{storeMoveType}:物料已在夹爪上");
}
else
MoveInfo.NextMoveStep(MoveStep.StoreTS04);
Y_Axis.AbsMove(MoveInfo, From.Y_Axis_P2 + FromCheckOffset, Config.Y_Axis_P1_speed);
//MoveInfo.log($"{storeMoveType}:Y轴到达取料点偏移点");
X_Axis.AbsMove(MoveInfo, From.X_Axis_P2, Config.X_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:XY轴到达取料检测,X:{From.X_Axis_P2},Y:{From.Y_Axis_P2}+{FromCheckOffset}");
break;
case MoveStep.StoreTS04:
if (CheckPosStatus(MoveInfo, From.posid))
{
MoveInfo.NextMoveStep(MoveStep.StoreTS05);
if (From.posid != MainMachine.LabelP)
{
var zp2 = From.Z_Axis_P3 - 205000;
if (zp2 < 0)
zp2 = 0;
Z_Axis.AbsMove(MoveInfo, zp2, Config.Z_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:Z轴到达取料前点,{From.Z_Axis_P2}");
}
RobotManage.mainMachine.CylinderMove(MoveInfo, IO_Type.Taking_Release, IO_Type.Taking_Clamp, IO_VALUE.LOW);
MoveInfo.log($"{storeMoveType}:松开夹爪");
IgnoreX09 = false;
}
break;
case MoveStep.StoreTS05:
if (!ignoreFixtureCheck && FromCheckOffset != 0 && !IgnoreX09 && IOManager.IOValue(FromCheckOffset > 0 ? IO_Type.Taking_Left_Check : IO_Type.Taking_Right_Check).Equals(IO_VALUE.LOW))
{
if (isSelfAudit)
{
CheckHasMatetial = false;
MoveInfo.log($"{storeMoveType}:自检时没有检测到物料");
MoveInfo.NextMoveStep(MoveStep.StoreTS26);
}
else
{
Msg.add(crc.GetString("Res0062", "取料时没有检测到物料信号,请检查."), MsgLevel.alarm, ErrInfo.X09_BoxNotDetect);
MoveInfo.log($"取料时没有检测到物料信号,请检查.");
//RobotManage.UserPause(crc.GetString("Res0063", "取料时没有检测到物料信号,请检查"));
}
}
else
{
CheckHasMatetial = true;
Msg.add("", MsgLevel.info, ErrInfo.X09_Clear);
IgnoreX09 = false;
MoveInfo.NextMoveStep(MoveStep.StoreTS06);
MoveInfo.log($"{storeMoveType}:检测有物料");
}
break;
case MoveStep.StoreTS06:
MoveInfo.NextMoveStep(MoveStep.StoreTS07);
Y_Axis.AbsMove(MoveInfo, From.Y_Axis_P2, Config.Y_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:Y轴到达取料点{From.Y_Axis_P2}");
break;
case MoveStep.StoreTS07:
//RobotManage.CameraA.CameraGrabOne(RobotManage.CameraA.GetFixtureStateFilename(From.posid, WareCode, storeMoveType, FixtureState.FromIn));
MoveInfo.NextMoveStep(MoveStep.StoreTS08);
Z_Axis.AbsMove(MoveInfo, From.Z_Axis_P3, Config.Z_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:Z轴到达取料点{From.Z_Axis_P3}");
break;
case MoveStep.StoreTS08:
MoveInfo.NextMoveStep(MoveStep.StoreTS09);
RobotManage.mainMachine.CylinderMove(MoveInfo, IO_Type.Taking_Release, IO_Type.Taking_Clamp, IO_VALUE.HIGH);
//Setting_Init.Runtime_Posid = To.posid;
if (storeMoveType == StoreMoveType.InStore && To.posid == MainMachine.LabelP)
Setting_Init.Runtime_Step = Runtime_StepE.InToLabel;
if (storeMoveType == StoreMoveType.InStore && To.posid != MainMachine.LabelP)
Setting_Init.Runtime_Step = Runtime_StepE.InToStore;
else if (storeMoveType == StoreMoveType.OutStore)
Setting_Init.Runtime_Step = Runtime_StepE.Out;
MoveInfo.log($"{storeMoveType}:合拢夹爪");
break;
case MoveStep.StoreTS09:
MoveInfo.NextMoveStep(MoveStep.StoreTS10);
if (From.posid == MainMachine.LabelP && To.posid == MainMachine.RFIDP)
Z_Axis.AbsMove(MoveInfo, To.Z_Axis_P3, Config.Z_Axis_P1_speed);
else
Z_Axis.AbsMove(MoveInfo, Config.Z_Axis_P1, Config.Z_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:Z轴到达待机点");
break;
case MoveStep.StoreTS10:
IgnoreX09 = false;
MoveInfo.NextMoveStep(MoveStep.StoreTS20);
MoveInfo.log($"{storeMoveType}:完成取料");
InOutEndProcess(StoreMoveType.OutStore, From.posid);
break;
case MoveStep.StoreTS20:
MoveInfo.NextMoveStep(MoveStep.StoreTS21);
CheckPosStatus(MoveInfo, To.posid,true);
Y_Axis.AbsMove(MoveInfo, To.Y_Axis_P2 + ToCheckOffset, Config.Y_Axis_P1_speed);
X_Axis.AbsMove(MoveInfo, To.X_Axis_P2, Config.X_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:XY轴到达目的地检测,X:{To.X_Axis_P2},Y:{To.Y_Axis_P2}+{ToCheckOffset}");
break;
case MoveStep.StoreTS21:
if (CheckPosStatus(MoveInfo, To.posid))
{
MoveInfo.NextMoveStep(MoveStep.StoreTS22);
}
break;
case MoveStep.StoreTS22:
MoveInfo.NextMoveStep(MoveStep.StoreTS23);
MoveInfo.log($"{storeMoveType}:Z轴到达入库前点");
if (From.posid == MainMachine.LabelP && To.posid == MainMachine.RFIDP)
{
MoveInfo.NextMoveStep(MoveStep.StoreTS29);
MoveInfo.log("LabelP=>RFIDP 直接结束");
}
else if (To.posid == MainMachine.RFIDP)
{
MoveInfo.NextMoveStep(MoveStep.StoreTS29);
Z_Axis.AbsMove(MoveInfo, To.Z_Axis_P3, Config.Z_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:Z轴到达目的地低点:{To.Z_Axis_P3}");
MoveInfo.log("???=>RFIDP 升降轴直接到P3 直接结束");
}
else if (To.posid != MainMachine.LabelP)
{
var zp2 = To.Z_Axis_P3 - 205000;
if (zp2 < 0)
zp2 = 0;
Z_Axis.AbsMove(MoveInfo, zp2, Config.Z_Axis_P1_speed);
}
else if (To.posid == MainMachine.LabelP)
{
RobotManage.mainMachine.FlipEquip.LiftUp(MoveInfo);
}
break;
case MoveStep.StoreTS23:
if (!ignoreFixtureCheck && ToCheckOffset > 0 && IOManager.IOValue(ToCheckOffset > 0 ? IO_Type.Taking_Left_Check : IO_Type.Taking_Right_Check).Equals(IO_VALUE.HIGH))
{
Msg.add(crc.GetString("Res0064", "放料时发现库位已经有料,请检查."), MsgLevel.alarm);
MoveInfo.log($"放料时发现库位已经有料,请检查.");
//RobotManage.UserPause(crc.GetString("Res0064", "放料时发现库位已经有料,请检查"));
}
else
{
Msg.add("", MsgLevel.info, ErrInfo.X09_Clear);
IgnoreX09 = false;
MoveInfo.NextMoveStep(MoveStep.StoreTS24);
MoveInfo.log($"{storeMoveType}:检测有无物料,有物料");
}
break;
case MoveStep.StoreTS24:
MoveInfo.NextMoveStep(MoveStep.StoreTS25);
Y_Axis.AbsMove(MoveInfo, To.Y_Axis_P2, Config.Y_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:Y轴到达目的地:{To.Y_Axis_P2}");
break;
case MoveStep.StoreTS25:
//RobotManage.CameraA.CameraGrabOne(RobotManage.CameraA.GetFixtureStateFilename(To.posid, WareCode, storeMoveType, FixtureState.ToIn));
MoveInfo.NextMoveStep(MoveStep.StoreTS26);
Z_Axis.AbsMove(MoveInfo, To.Z_Axis_P3, Config.Z_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:Z轴到达目的地低点:{To.Z_Axis_P3}");
break;
case MoveStep.StoreTS26:
if (To.posid == MainMachine.RFIDP)
{
MoveInfo.NextMoveStep(MoveStep.StoreTS29);
MoveInfo.log("RFID口直接结束");
return true;
}
MoveInfo.NextMoveStep(MoveStep.StoreTS27);
RobotManage.mainMachine.CylinderMove(MoveInfo, IO_Type.Taking_Release, IO_Type.Taking_Clamp, IO_VALUE.LOW);
MoveInfo.log($"{storeMoveType}:释放夹爪");
if (To.posid == MainMachine.LabelP)
Setting_Init.Runtime_Step = Runtime_StepE.LabelProcess;
break;
case MoveStep.StoreTS27:
MoveInfo.NextMoveStep(MoveStep.StoreTS28);
if (To.posid == MainMachine.LabelP)
{
var rfidp = CSVPositionReader<ACStorePosition>.GetPositon(MainMachine.RFIDP);
Z_Axis.AbsMove(MoveInfo, rfidp.Z_Axis_P3, Config.Z_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:Z轴到达待机点");
}
else
{
Z_Axis.AbsMove(MoveInfo, Config.Z_Axis_P1, Config.Z_Axis_P1_speed);
MoveInfo.log($"{storeMoveType}:Z轴到达待机点");
}
break;
case MoveStep.StoreTS28:
MoveInfo.NextMoveStep(MoveStep.StoreTS29);
if (To.posid == MainMachine.LabelP || To.posid.StartsWith("S"))
{
}
else
{
MoveInfo.log($"{storeMoveType}:XY返回待机点");
//Y_Axis.AbsMove(MoveInfo, Config.Y_Axis_P1, Config.Y_Axis_P1_speed);
X_Axis.AbsMove(MoveInfo, Config.X_Axis_P1, Config.X_Axis_P1_speed);
}
MoveInfo.log($"{storeMoveType}:完成放料");
InOutEndProcess(StoreMoveType.InStore, To.posid);
break;
case MoveStep.StoreTS29:
MoveInfo.log($"{storeMoveType}:转移物料完成");
MoveInfo.EndMove();
ErrMsgTxt = "";
To.posid = "";
storeMoveType = StoreMoveType.None;
break;
default:
MoveInfo.log($"{storeMoveType}:未找到对应步骤:{MoveInfo.MoveStep}");
return true;
}
return false;
}
bool CheckPosStatus(MoveInfo moveInfo,string posid,bool precheck=false) {
if (posid.StartsWith("L"))
{
if (IOManager.IOValue(IO_Type.Entry_Drawer).Equals(IO_VALUE.HIGH) &&
IOManager.DOValue(IO_Type.Entry_Drawer_Lock).Equals(IO_VALUE.HIGH))
{
moveInfo.log("入料抽屉已到位已锁定正常");
return true;
}
else if (IOManager.IOValue(IO_Type.Entry_Drawer).Equals(IO_VALUE.HIGH))
{
//IOManager.IOMove(IO_Type.Entry_Drawer_Lock, IO_VALUE.HIGH);
//moveInfo.log("抽屉已关上但未锁定,尝试锁定");
moveInfo.log("入料抽屉已到位未锁定");
Msg.add(crc.GetString("Res0066","入料抽屉未上锁,请上锁后继续"), MsgLevel.alarm);
return false;
}
else
{
moveInfo.log("入料抽屉未到位");
Msg.add(crc.GetString("Res0067","入料抽屉未关闭无法操作"), MsgLevel.alarm);
return false;
}
}
else if (posid.StartsWith("U"))
{
if (IOManager.IOValue(IO_Type.Out_Drawer).Equals(IO_VALUE.HIGH) &&
IOManager.DOValue(IO_Type.Out_Drawer_Lock).Equals(IO_VALUE.HIGH))
{
moveInfo.log("出料抽屉已到位已锁定正常");
return true;
}
else if (IOManager.IOValue(IO_Type.Out_Drawer).Equals(IO_VALUE.HIGH))
{
//IOManager.IOMove(IO_Type.Out_Drawer_Lock, IO_VALUE.HIGH);
//moveInfo.log("抽屉已关上但未锁定,尝试锁定");
moveInfo.log("出料抽屉已到位未锁定");
Msg.add(crc.GetString("Res0068","出料抽屉未上锁,请上锁后继续"), MsgLevel.alarm);
return false;
}
else
{
moveInfo.log("出料抽屉未到位");
Msg.add(crc.GetString("Res0069","出料抽屉未关闭无法操作"), MsgLevel.alarm);
return false;
}
}
else if (Regex.IsMatch(posid,"^S[A-G]"))
{
if (RobotManage.mainMachine.TPMove.IsLow)
return true;
else
{
RobotManage.mainMachine.TPMove.ToLow(precheck?null:moveInfo);
moveInfo.log($"{posid},上层库位移至左侧");
return false;
}
}
else if (Regex.IsMatch(posid, "^S[H-N][1-6]$"))
{
if (RobotManage.mainMachine.TPMove.IsHigh)
return true;
else
{
RobotManage.mainMachine.TPMove.ToHigh(precheck ? null : moveInfo);
moveInfo.log($"{posid},上层库位移至右侧");
return false;
}
}
else if (Regex.IsMatch(posid, "^S[H-N]([7-9]|\\d{2})$"))
{
if (RobotManage.mainMachine.TPMove.IsLow)
return true;
else
{
RobotManage.mainMachine.TPMove.ToLow(precheck ? null : moveInfo);
moveInfo.log($"{posid},上层库位移至左侧");
return false;
}
}
else {
//moveInfo.log($"{posid},未知库位");
return true;
}
}
int CalcOffset(string posid) {
if (string.IsNullOrEmpty(posid))
return 0;
if (Regex.IsMatch(posid, "^S\\w(12|6)"))
return Config.X_Axis_Lcheck_Offset * -1;
if (Regex.IsMatch(posid, "^L\\w4"))
return Config.X_Axis_Lcheck_Offset * -1;
if (posid.StartsWith("LabelP") || posid.StartsWith("RFIDP"))
return 0;
return Config.X_Axis_Lcheck_Offset;
}
public void Continue() {
if (MoveInfo.MoveStep == MoveStep.StoreTS_WaitOutProcess)
{
MoveInfo.NextMoveStep(MoveStep.StoreTS_Continue);
MoveInfo.log($"{storeMoveType}:外部处理完成,继续");
}
else {
MoveInfo.log($"{storeMoveType}:当前不在外部处理状态");
}
}
bool movelock = false;
internal void Lock()
{
movelock = true;
}
internal void Unlock()
{
movelock = false;
}
private void InOutEndProcess(StoreMoveType storeMoveType, string posid)
{
InOutEndProcessEvent?.Invoke(posid, storeMoveType, true);
}
HIKCamera GetCamera(int pos) {
//return pos > 0 ? RobotManage.CameraA : RobotManage.CameraB;
return RobotManage.CameraA;
}
}
}