MainMachine.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
namespace DeviceLibrary
{
public partial class MainMachine : IRobot
{
public static string Name { get; set; } = "XLC";
private bool _canRunning = true;
public bool canRunning
{
get { return _canRunning; }
set
{
if (_canRunning != value)
{
Msg.setlogones();
}
_canRunning = value;
}
}
public bool isBusy { get; set; } = false;
public bool isAlarm { get; set; } = false;
public RunStatus runStatus { get; set; } = RunStatus.Stop;
public Robot_Config Config { get; set; }
/// <summary>
/// 用户暂停
/// </summary>
public bool UserPause { get; set; } = false;
public bool IsClearWarnMsg { get; set; } = true;
public MoveInfo ResetMoveInfo;
/// <summary>
/// 右侧移动信息
/// </summary>
public MoveInfo StoreMoveInfo;
public MoveInfo AIOTMoveInfo;
public delegate void ProcessMsg(List<Msg> msg);
public event ProcessMsg ProcessMsgEvent;
//public delegate void ProcessMoveinfo(List<MoveInfo> moveinfoList);
//public event ProcessMoveinfo ProcessMoveinfoEvent;
internal AxisBean XAxis;
internal AxisBean YAxis;
internal AxisBean ZAxis;
public InOutDevice LeftInOut;
public InOutDevice RightInOut;
BoxTransport boxTransport;
public bool boxTransportIsFree { get => boxTransport.IsComplateOrFree; }
public event Action<string, StoreMoveType, bool> InOutEndProcessEvent;
internal ServerCommunication ServerCM = new ServerCommunication();
/// <summary>
/// 开始运行的时间
/// </summary>
public DateTime StartTime { get; set; }
/// <summary>
/// 是否在急停中
/// </summary>
public bool isInSuddenDown = false;
public MainMachine(Robot_Config _config)
{
Config = _config;
StoreMoveInfo = new MoveInfo("行走机构");
StoreMoveInfo.SetStateDelegate(StoreState);
ResetMoveInfo = new MoveInfo("重置");
AIOTMoveInfo = new MoveInfo("出入库测试");
#region 初始化led灯 顺序不能变
RunningLed = new Led(Config.DOList[IO_Type.Run_Led].GetIOAddr(), LedColor.green);
StandbyLed = new Led(Config.DOList[IO_Type.Standby_Led].GetIOAddr(), LedColor.yellow);
AlarmLed = new Led(Config.DOList[IO_Type.Alarm_Led].GetIOAddr(), LedColor.red);
#endregion
#region 初始化伺服轴
XAxis = new AxisBean(Config.XAxis, Name);
XAxis.interference += XAxis_interference;
XAxis.ForceSafeCheck = true;
YAxis = new AxisBean(Config.YAxis, Name);
YAxis.interference += YAxis_interference;
ZAxis = new AxisBean(Config.ZAxis, Name);
ZAxis.interference += ZAxis_interference;
#endregion
LeftInOut = new InOutDevice(InOutSideE.Left, Setting_Init.Device_LeftInoutMode, Config, this);
RightInOut = new InOutDevice(InOutSideE.Right, Setting_Init.Device_RightInoutMode, Config, this);
boxTransport = new BoxTransport(Config, this);
boxTransport.InOutEndProcessEvent += delegate (string posid, StoreMoveType storeMoveType, bool arg4)
{
InOutEndProcessEvent?.Invoke(posid, storeMoveType, arg4);
};
//BoxTransport_InOutEndProcessEvent;
//ProcessMsgEvent += MainMachine_ProcessMsgEvent;
CodeManager.LoadCamera(true);
AlarmBuzzer.SetOnOffAction(() => { IOMove(IO_Type.Alarm_Buzzer, IO_VALUE.HIGH); }, () => { IOMove(IO_Type.Alarm_Buzzer, IO_VALUE.LOW); });
//IOMonitor.RegisterIO(IO_Type.OutLeave_BTN, Config, IO_VALUE.HIGH, OutLeave_BTN,2500,100);
//IOMonitor.RegisterIO(IO_Type.Reset_BTN, Config, IO_VALUE.HIGH, Reset_BTN, 2500,100);
LedProcessInit();
}
private (bool, string) ZAxis_interference(int from, int to)
{
if (to == Config.Zaxis_P1)
return (false, "");
if (XAxis.GetAclPosition() > Config.Xaxis_P1 + Config.XAxis.CanErrorCountMax)
{
//if (to=Config.y)
}
else
{
if (!Setting_Init.Device_DisableFloorCheck && GetYAxisLevel() == 0)
{
return (true, "升降机构不在托盘进出位置");
}
}
return (false, "");
}
private (bool, string) YAxis_interference(int from, int to)
{
if (XAxis.GetAclPosition() > Config.Xaxis_P1 + Config.XAxis.CanErrorCountMax)
{
//在出入库口
//if (to=Config.y)
}
else
{ ///在料仓
if (!ZAxis.IsInPosition(Config.Zaxis_P1) && Math.Abs(from - to) > 1000 * 10)
{
return (true, "进出轴伸出时升降轴不可以大幅运动");
}
}
return (false, "");
}
private (bool, string) XAxis_interference(int from, int to)
{
if (!ZAxis.IsInPosition(Config.Zaxis_P1))
{
return (true, "周转箱托盘没有收回,无法移动行走机构");
}
return (false, "");
}
public bool hasAlarm = false;
/// <summary>
/// 整机启动变量,设置为false后将退出线程,只在停止时调用
/// </summary>
bool mstart = true;
public void Run()
{
mstart = true;
while (mstart)
{
try
{
canRunning = DeviceCheck();
if (canRunning)
{
BtnProcess();
canRunning = SafeCheck();
}
if (IOManager.IOValue(IO_Type.AirValue).Equals(IO_VALUE.LOW))
{
Msg.add("干燥机电磁阀打开", MsgLevel.info);
}
else
{
Msg.add("干燥机电磁阀关闭", MsgLevel.info);
}
Thread.Sleep(200);
if (!canRunning || !mstart)
continue;
if (runStatus == RunStatus.Running)
{
ioMonitor();
RightInOut.Progress();
LeftInOut.Progress();
boxTransport.Process();
if (RobotManage.mainMachine.AutoInOutTest)
AutoInOutTestProcess();
else
StoreProcess();
}
else if (runStatus == RunStatus.HomeReset)
{
HomeReset();
}
}
catch (Exception ex)
{
Msg.add(ex.ToString(), MsgLevel.warning);
Msg.setlogones();
}
finally
{
var m = Msg.get();
ProcessMsgEvent?.Invoke(m);
ServerCM.ProcessMsg(m);
StoreStatus currnetstoreStatus = StoreStatus.StoreOnline;
if (m.Find((aa) => aa.msgLevel == MsgLevel.alarm) == null)
{
hasAlarm = false;
AlarmBuzzer.OFF();
if (ServerCM.storeStatus != StoreStatus.InStoreExecute
&& ServerCM.storeStatus != StoreStatus.OutStoreExecute
&& ServerCM.storeStatus != StoreStatus.ResetMove && ServerCM.storeStatus != StoreStatus.StoreOnline)
{
LogUtil.info($"test storeStatus is {ServerCM.storeStatus} change to StoreOnline");
currnetstoreStatus = StoreStatus.StoreOnline;
}
}
else
{
hasAlarm = true;
AlarmBuzzer.ON();
currnetstoreStatus = isInSuddenDown ? StoreStatus.SuddenStop : StoreStatus.Warning;
}
//ProcessMoveinfoEvent?.Invoke(MoveInfo.List);
if (!UserPause)
{
if (IsClearWarnMsg)
Msg.clear();
}
else
currnetstoreStatus = StoreStatus.Debugging;
//if (ServerCM.storeStatus== StoreStatus.InStoreExecute || ServerCM.storeStatus == StoreStatus.)
//ServerCM.storeStatus = currnetstoreStatus;
}
}
LogUtil.info("主线程已退出.");
}
public void Start()
{
ServerCM.StartConnectServer();
Run();
}
public void Stop()
{
mstart = false;
ServerCM.StopConnectServer();
Thread.Sleep(300);
Alarm(AlarmType.None);
StopMove(true);
IOMove(IO_Type.Left_Moto_Run, IO_VALUE.LOW);
IOMove(IO_Type.Right_Moto_Run, IO_VALUE.LOW);
}
public void BeginHomeReset(bool firstRun = false)
{
if (!firstRun)
{
StopMove();
Thread.Sleep(500);
}
OpenAllServo();
Alarm(AlarmType.None);
runStatus = RunStatus.HomeReset;
ResetMoveInfo.NewMove(MoveStep.H01_HomeReset);
ResetMoveInfo.log("开始回原");
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
//强制回原
bool forceHome = false;
void HomeReset()
{
if (CheckWait(ResetMoveInfo))
return;
switch (ResetMoveInfo.MoveStep)
{
case MoveStep.H01_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H02_HomeReset);
ResetMoveInfo.log("开始回原,进出轴回原");
ServerCM.storeStatus = StoreStatus.ResetMove;
ZAxis.HomeMove(ResetMoveInfo, forceHome);
break;
case MoveStep.H02_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H03_HomeReset);
ResetMoveInfo.log("正在回原,料叉P1待机点");
ZAxis.AbsMove(ResetMoveInfo, Config.Zaxis_P1, Config.Zaxis_P1_speed);
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
break;
case MoveStep.H03_HomeReset:
if (IOMonitor.IODebound(IO_Type.SideA_ForkMaterial_Check, Config, IO_VALUE.LOW, 2000) &&
IOMonitor.IODebound(IO_Type.SideB_ForkMaterial_Check, Config, IO_VALUE.LOW, 2000))
{
ResetMoveInfo.NextMoveStep(MoveStep.H04_HomeReset);
YAxis.HomeMove(ResetMoveInfo, forceHome);
ResetMoveInfo.log("正在回原 ,升降轴,回原");
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
else if (ResetMoveInfo.IsTimeOut(6))
{
Msg.add("存储机构取料暂停", MsgLevel.warning);//伸缩叉2侧X06/X07检测到有物料无法继续
RobotManage.UserPause("再次确认回原时料叉上是否有料");
return;
}
break;
case MoveStep.H04_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H05_HomeReset);
ResetMoveInfo.log("开始回原,行走机构,回原");
XAxis.HomeMove(ResetMoveInfo, forceHome);
break;
case MoveStep.H05_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H06_HomeReset);
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
break;
case MoveStep.H06_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H07_HomeReset);
ResetMoveInfo.log("正在回原,行走机构,升降轴,到P1待机点,入口顶升下降,出口顶升上升");
YAxis.AbsMove(ResetMoveInfo, Config.Yaxis_P1, Config.Yaxis_P1_speed);
XAxis.AbsMove(ResetMoveInfo, Config.Xaxis_P1, Config.Xaxis_P1_speed);
RightInOut.Lift.LiftUp(ResetMoveInfo);
LeftInOut.Lift.LiftDown(ResetMoveInfo);
RightInOut.FrontStop(ResetMoveInfo, IO_VALUE.HIGH);
LeftInOut.FrontStop(ResetMoveInfo, IO_VALUE.HIGH);
RightInOut.MiddleStop(ResetMoveInfo, IO_VALUE.HIGH);
LeftInOut.MiddleStop(ResetMoveInfo, IO_VALUE.HIGH);
break;
case MoveStep.H07_HomeReset:
if (IOValue(IO_Type.ForkMaterial_Check).Equals(IO_VALUE.HIGH))
{
ResetMoveInfo.NextMoveStep(MoveStep.HEND_HomeReset);
ResetMoveInfo.log("进出轴X05上有周转箱");
AddOutStoreTask("Reset", "");
}
else if (IOValue(IO_Type.SideA_ForkMaterial_Check).Equals(IO_VALUE.HIGH) ||
IOValue(IO_Type.SideB_ForkMaterial_Check).Equals(IO_VALUE.HIGH))
{
if (IOMonitor.IODebound(IO_Type.SideA_ForkMaterial_Check, Config, IO_VALUE.HIGH, 2000) ||
IOMonitor.IODebound(IO_Type.SideB_ForkMaterial_Check, Config, IO_VALUE.HIGH, 2000))
{
Msg.add("存储机构取料暂停", MsgLevel.warning);//伸缩叉2侧X06/X07检测到有物料无法继续
RobotManage.UserPause("回源时料叉上有物料");
return;
}
}
else
{
ResetMoveInfo.NextMoveStep(MoveStep.HEND_HomeReset);
ResetMoveInfo.log("进出轴上没有周转箱");
}
break;
case MoveStep.H08_HomeReset:
if (InOutDevice.GetOutStoreFreeSide(out InOutSideE inOutSide2, out InOutDevice iod2))
{// && IsOutLiftEmpty) {
iod2.TurnToOut(new JobInfo("ReturnHome", "ReturnHome", "ReturnHome"));
ResetMoveInfo.NextMoveStep(MoveStep.H09_HomeReset);
boxTransport.Start(null, new BoxStorePosition(Config, inOutSide2), StoreMoveType.ReturnHome, "ReturnHome");
ResetMoveInfo.log("进出轴上有周转箱,开始送到出口");
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(100));
}
break;
case MoveStep.H09_HomeReset:
boxTransport.Process();
if (boxTransport.IsComplateOrFree)
{
ResetMoveInfo.NextMoveStep(MoveStep.HEND_HomeReset);
}
break;
case MoveStep.HEND_HomeReset:
forceHome = false;
LeftInOut.MoveInfo.NewMove(MoveStep.Wait);
RightInOut.MoveInfo.NewMove(MoveStep.Wait);
StoreMoveInfo.NewMove(MoveStep.Wait);
boxTransport.Reset();
ResetMoveInfo.log("回原完成");
ResetMoveInfo.EndMove();
runStatus = RunStatus.Running;
ServerCM.storeStatus = StoreStatus.StoreOnline;
break;
}
}
bool _IgnoreSafecheck = false;
public bool IgnoreSafecheck
{
get => _IgnoreSafecheck; set
{
if (value)
{
IOMove(IO_Type.DoorSafe_Disable, IO_VALUE.HIGH);
}
else
{
IOMove(IO_Type.DoorSafe_Disable, IO_VALUE.LOW);
}
_IgnoreSafecheck = value;
}
}
public bool IgnoreGratingSignal = false;
bool lastSafeCheckStatus = true;
bool SafeCheck()
{
bool ok = true;
if (IOValue(IO_Type.FrontDoor_Check).Equals(IO_VALUE.LOW))
{
if (!IgnoreSafecheck)
{
ok = false;
DeviceSuddenStop();
}
if (!ok)
Msg.add("前门没有关闭" + (ok ? "[已忽略]" : ""), MsgLevel.warning);
}
if (IOValue(IO_Type.BackDoor_Check).Equals(IO_VALUE.LOW))
{
if (!IgnoreSafecheck)
{
ok = false;
DeviceSuddenStop();
}
if (!ok)
Msg.add("后门没有关闭" + (ok ? "[已忽略]" : ""), MsgLevel.warning);
}
if (!lastSafeCheckStatus && ok)
{
SafetyDevice.ResumeAll();
MoveInfo.List.ForEach((m) => { m.LastSetpTime = DateTime.Now; });
}
lastSafeCheckStatus = ok;
return ok;
}
void DeviceSuddenStop()
{
if (lastSafeCheckStatus)
{
//lastSafeCheckStatus = false;
//AxisBean.StopMultiAxis(new List<AxisBean>() { Take_Middle_Axis, Take_UpDown_Axis, Label_X_Axis,Label_Y_Axis, Label_Z_Axis, Label_R_Axis });
AxisBean.StopMultiAxis(AxisBean.List);
MoveInfo.List.ForEach((m) => { m.CanWhileCount = 5; });
SafetyDevice.PauseAll();
if (runStatus == RunStatus.HomeReset)
{
ResetMoveInfo.NewMove(MoveStep.H01_HomeReset);
}
}
}
void DeviceResume()
{
LeftInOut.Line.Resume();
RightInOut.Line.Resume();
}
/// <summary>
/// 最后一次气压检测变为0的时间
/// </summary>
DateTime lastAirCloseTime = DateTime.MinValue;
internal DateTime checkAlarmTime = DateTime.Now;
public bool DeviceCheck()
{
bool ok = true;
if (UserPause)
{
Msg.add("用户暂停", MsgLevel.warning);
DeviceSuddenStop();
ok = false;
return ok;
}
else if (IOValue(IO_Type.SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
Alarm(AlarmType.SuddenStop);
Msg.add("急停中", MsgLevel.alarm);
ok = false;
}
else if (alarmType == AlarmType.SuddenStop)
{
//if (IOValue(IO_Type.Right_BTN).Equals(IO_VALUE.HIGH) || IOValue(IO_Type.Left_BTN).Equals(IO_VALUE.HIGH))
//{
// Alarm(AlarmType.None);
//}
//else
{
Msg.add("系统需要重置", MsgLevel.warning);
ok = false;
}
}
if (RobotManage.InoutDebugMode)
{
Msg.add("进出库调试模式", MsgLevel.info);
//ok = false;
}
if (IOValue(IO_Type.Airpressure_Check).Equals(IO_VALUE.LOW))
{
if (lastAirCloseTime == DateTime.MinValue)
lastAirCloseTime = DateTime.Now;
TimeSpan span = DateTime.Now - lastAirCloseTime;
if (span.TotalSeconds > RobotManage.Config.AirCheckSeconds)
{
ok = false;
Msg.add("气压不足", MsgLevel.warning);
}
}
else
{
lastAirCloseTime = DateTime.MinValue;
}
if (alarmType != AlarmType.SuddenStop)
{
TimeSpan span = DateTime.Now - checkAlarmTime;
if (span.TotalSeconds > 2)
{
checkAlarmTime = DateTime.Now;
foreach (ConfigMoveAxis configMoveAxis in Config.moveAxisList)
{
if (AxisManager.GetAlarmStatus(configMoveAxis.DeviceName, configMoveAxis.GetAxisValue()) == 1)
{
Msg.add($"{configMoveAxis.Explain}[{configMoveAxis.GetAxisValue()}]:运动报警", MsgLevel.warning);
ok = false;
}
}
}
}
return ok;
}
int GetYAxisLevel()
{
if (IOValue(IO_Type.Lift_1Level_Check).Equals(IO_VALUE.HIGH))
return 1;
if (IOValue(IO_Type.Lift_2Level_Check).Equals(IO_VALUE.HIGH))
return 2;
if (IOValue(IO_Type.Lift_3Level_Check).Equals(IO_VALUE.HIGH))
return 3;
if (IOValue(IO_Type.Lift_4Level_Check).Equals(IO_VALUE.HIGH))
return 4;
if (IOValue(IO_Type.Lift_5Level_Check).Equals(IO_VALUE.HIGH))
return 5;
if (IOValue(IO_Type.Lift_6Level_Check).Equals(IO_VALUE.HIGH))
return 6;
return 0;
}
public void IgnoreX09()
{
boxTransport.IgnoreX09 = true;
LogUtil.info("按下X05忽略");
}
}
}