MainMachine.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
namespace DeviceLibrary
{
public partial class MainMachine : IRobot
{
public string Name { get; set; } = "XLC";
private bool _canRunning = true;
public bool canRunning
{
get { return _canRunning; }
set
{
if (_canRunning != value) {
Msg.setlogones();
}
_canRunning = value;
}
}
public bool isBusy { get; set; } = false;
public bool isAlarm { get; set; } = false;
public RunStatus runStatus { get; set; } = RunStatus.Stop;
public Robot_Config Config { get; set; }
public bool UserPause { get; set; } = false;
MoveInfo ResetMoveInfo;
/// <summary>
/// 右侧移动信息
/// </summary>
public MoveInfo InMoveInfo;
public MoveInfo OutMoveInfo;
MoveInfo StoreMoveInfo;
MoveInfo AIOTMoveInfo;
public delegate void ProcessMsg(List<Msg> msg);
public event ProcessMsg ProcessMsgEvent;
//public delegate void ProcessMoveinfo(List<MoveInfo> moveinfoList);
//public event ProcessMoveinfo ProcessMoveinfoEvent;
internal AxisBean XAxis;
internal AxisBean YAxis;
internal AxisBean ZAxis;
AxisBean InLift_Moto;
AxisBean OutLift_Moto;
LineRunMonitor LineIn;
LineRunMonitor LineOut;
LiftMonitor InSideLift;
LiftMonitor OutSideLift;
BoxTransport boxTransport;
public bool boxTransportIsFree { get => boxTransport.IsComplateOrFree; }
public event Action<string, StoreMoveType, bool> InOutEndProcessEvent;
ServerCommunication ServerCM = new ServerCommunication();
/// <summary>
/// 开始运行的时间
/// </summary>
public DateTime StartTime { get; set; }
/// <summary>
/// 是否在急停中
/// </summary>
public bool isInSuddenDown = false;
public MainMachine(Robot_Config _config) {
Config = _config;
InMoveInfo = new MoveInfo("A侧取料");
InMoveInfo.SetStateDelegate(InState);
StoreMoveInfo = new MoveInfo("出入库");
StoreMoveInfo.SetStateDelegate(StoreState);
OutMoveInfo = new MoveInfo("B侧出料");
OutMoveInfo.SetStateDelegate(OutState);
ResetMoveInfo = new MoveInfo("重置");
AIOTMoveInfo = new MoveInfo("出入库测试");
//MoveInfo.List.Remove(AIOTMoveInfo);
#region 初始化led灯
AlarmLed = new Led(Config.DOList[IO_Type.Alarm_Led].GetIOAddr());
StandbyLed = new Led(Config.DOList[IO_Type.Standby_Led].GetIOAddr());
RunningLed = new Led(Config.DOList[IO_Type.Run_Led].GetIOAddr());
NG_Led = new Led(Config.DOList[IO_Type.MaterialNG_Led].GetIOAddr());
#endregion
#region 初始化伺服轴
XAxis = new AxisBean(Config.XAxis, Name);
XAxis.interference += XAxis_interference;
YAxis = new AxisBean(Config.YAxis, Name);
YAxis.interference += YAxis_interference;
ZAxis = new AxisBean(Config.ZAxis, Name);
ZAxis.interference += ZAxis_interference;
InLift_Moto = new AxisBean(Config.InLift_Moto, Name);
OutLift_Moto = new AxisBean(Config.OutLift_Moto, Name);
#endregion
LineIn = new LineRunMonitor("入料滚筒", Config.DOList[IO_Type.InMoto_Run].GetIOAddr());
LineOut = new LineRunMonitor("出料滚筒", Config.DOList[IO_Type.OutMoto_Run].GetIOAddr());
InSideLift = new LiftMonitor(IO_Type.InLift_Up, IO_Type.InLift_Down, IO_Type.InLift_Break, InLift_Moto, Config.InLift_Moto_Speed);
OutSideLift = new LiftMonitor(IO_Type.OutLift_Up, IO_Type.OutLift_Down, IO_Type.OutLift_Break, OutLift_Moto, Config.OutLift_Moto_Speed);
boxTransport = new BoxTransport(Config, this);
boxTransport.InOutEndProcessEvent += delegate (string posid, StoreMoveType storeMoveType, bool arg4)
{
InOutEndProcessEvent?.Invoke(posid, storeMoveType, arg4);
};
//BoxTransport_InOutEndProcessEvent;
//ProcessMsgEvent += MainMachine_ProcessMsgEvent;
AlarmBuzzer.SetOnOffAction(() =>{ IOMove(IO_Type.Alarm_Buzzer, IO_VALUE.HIGH); }, () => { IOMove(IO_Type.Alarm_Buzzer, IO_VALUE.LOW); });
LedProcessInit();
}
private (bool, string) ZAxis_interference(int from, int to)
{
if (to==Config.Zaxis_P1)
return (false, "");
if (XAxis.GetAclPosition() > Config.Xaxis_P1 + Config.XAxis.CanErrorCountMax)
{
//if (to=Config.y)
}
else
{
if (GetYAxisLevel() == 0)
{
return (true, "升降机构不在托盘进出位置");
}
}
return (false, "");
}
private (bool, string) YAxis_interference(int from, int to)
{
if (XAxis.GetAclPosition() > Config.Xaxis_P1 + Config.XAxis.CanErrorCountMax)
{
//在出入库口
//if (to=Config.y)
}
else { ///在料仓
if (!ZAxis.IsInPosition(Config.Zaxis_P1) && Math.Abs(from - to) > 1000 * 10) {
return (true, "进出轴伸出时升降轴不可以大幅运动");
}
}
return (false, "");
}
private (bool, string) XAxis_interference(int from, int to)
{
//行走机构目的地小于P1待机点
if (to > Config.Xaxis_P1+ Config.XAxis.CanErrorCountMax) {
//上下周小于上下周待机点
if (YAxis.GetAclPosition() < Config.Yaxis_P1 + Config.YAxis.CanErrorCountMax) {
return (true, "行走机构托盘与进出库线体干涉,请升高升降轴");
}
}
if (!ZAxis.IsInPosition(Config.Zaxis_P1)) {
return (true, "周转箱托盘没有收回,无法移动行走机构");
}
return (false, "");
}
/// <summary>
/// 整机启动变量,设置为false后将退出线程,只在停止时调用
/// </summary>
bool mstart=true;
public void Run() {
mstart = true;
while (mstart) {
try
{
canRunning = DeviceCheck();
if (canRunning)
{
BtnProcess();
canRunning = SafeCheck();
if (canRunning && !lastSafeCheckStatus)
{
}
lastSafeCheckStatus = canRunning;
}
Thread.Sleep(200);
if (!canRunning || !mstart)
continue;
if (runStatus == RunStatus.Running)
{
ioMonitor();
InProcess();
boxTransport.Process();
if (RobotManage.mainMachine.AutoInOutTest)
AutoInOutTestProcess();
else
StoreProcess();
OutProcess();
}
else if (runStatus == RunStatus.HomeReset)
{
HomeReset();
}
}
catch (Exception ex)
{
Msg.add(ex.ToString(), MsgLevel.warning);
Msg.setlogones();
}
finally {
var m = Msg.get();
ProcessMsgEvent?.Invoke(m);
ServerCM.ProcessMsg(m);
//ProcessMoveinfoEvent?.Invoke(MoveInfo.List);
if (!UserPause)
Msg.clear();
}
}
LogUtil.info("主线程已退出.");
}
public void Stop() {
mstart = false;
Thread.Sleep(300);
Alarm(AlarmType.None);
StopMove(true);
IOMove(IO_Type.InMoto_Run, IO_VALUE.LOW);
IOMove(IO_Type.OutMoto_Run, IO_VALUE.LOW);
}
public void BeginHomeReset(bool firstRun=false) {
if (!firstRun)
{
StopMove();
Thread.Sleep(500);
}
OpenAllServo();
Alarm(AlarmType.None);
runStatus = RunStatus.HomeReset;
ResetMoveInfo.NewMove(MoveStep.H01_HomeReset);
ResetMoveInfo.log("开始回原");
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
//强制回原
bool forceHome=true;
void HomeReset()
{
if (CheckWait(ResetMoveInfo))
return;
switch (ResetMoveInfo.MoveStep)
{
case MoveStep.H01_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H02_HomeReset);
ResetMoveInfo.log("开始回原,进出轴回原");
ZAxis.HomeMove(ResetMoveInfo, forceHome);
break;
case MoveStep.H02_HomeReset:
if (IOValue(IO_Type.SideA_ForkMaterial_Check).Equals(IO_VALUE.HIGH) ||
IOValue(IO_Type.SideB_ForkMaterial_Check).Equals(IO_VALUE.HIGH))
{
Msg.add("料叉上有没有放正的物料", MsgLevel.warning);
RobotManage.UserPause("回源时料叉上有物料");
return;
}
ResetMoveInfo.NextMoveStep(MoveStep.H03_HomeReset);
ResetMoveInfo.log("开始回原,行走机构,回原");
XAxis.HomeMove(ResetMoveInfo, forceHome);
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
break;
case MoveStep.H03_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H04_HomeReset);
YAxis.HomeMove(ResetMoveInfo, forceHome);
ResetMoveInfo.log("正在回原 ,升降轴,回原");
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
break;
case MoveStep.H04_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H05_HomeReset);
ResetMoveInfo.log("正在回原,料叉P1待机点");
XAxis.AbsMove(ResetMoveInfo, Config.Zaxis_P1, Config.Zaxis_P1_speed);
break;
case MoveStep.H05_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H06_HomeReset);
ResetMoveInfo.log("正在回原,行走机构,升降轴,到P1待机点,入口顶升下降,出口顶升上升");
YAxis.AbsMove(ResetMoveInfo, Config.Yaxis_P1,Config.Yaxis_P1_speed);
XAxis.AbsMove(ResetMoveInfo, Config.Xaxis_P1,Config.Xaxis_P1_speed);
OutSideLift.LiftUp(ResetMoveInfo);
InSideLift.LiftUp(ResetMoveInfo);
break;
case MoveStep.H06_HomeReset:
if (IOValue(IO_Type.ForkMaterial_Check).Equals(IO_VALUE.HIGH) &&
IOValue(IO_Type.SideA_ForkMaterial_Check).Equals(IO_VALUE.LOW) &&
IOValue(IO_Type.SideB_ForkMaterial_Check).Equals(IO_VALUE.LOW))
{
ResetMoveInfo.NextMoveStep(MoveStep.H07_HomeReset);
ResetMoveInfo.log("进出轴上有周转箱");
}
else if (IOValue(IO_Type.SideA_ForkMaterial_Check).Equals(IO_VALUE.HIGH) ||
IOValue(IO_Type.SideB_ForkMaterial_Check).Equals(IO_VALUE.HIGH))
{
Msg.add("料叉上有没有放正的物料", MsgLevel.warning);
RobotManage.UserPause("回源时料叉上有物料");
return;
}
else {
ResetMoveInfo.NextMoveStep(MoveStep.HEND_HomeReset);
ResetMoveInfo.log("进出轴上没有周转箱");
}
break;
case MoveStep.H07_HomeReset:
if (OutMoveInfo.MoveStep == MoveStep.Wait && IsOutLiftEmpty) {
ResetMoveInfo.NextMoveStep(MoveStep.H08_HomeReset);
boxTransport.Start(null, new BoxStorePosition(Config, StoreSide.B), StoreMoveType.ReturnHome);
ResetMoveInfo.log("进出轴上有周转箱,开始送到出口");
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(100));
}
break;
case MoveStep.H08_HomeReset:
boxTransport.Process();
if (boxTransport.IsComplateOrFree)
{
ResetMoveInfo.NextMoveStep(MoveStep.HEND_HomeReset);
}
break;
case MoveStep.HEND_HomeReset:
forceHome = false;
ResetMoveInfo.log("回原完成");
ResetMoveInfo.EndMove();
runStatus = RunStatus.Running;
break;
}
}
public bool IgnoreSafecheck=false;
public bool IgnoreGratingSignal = false;
bool lastSafeCheckStatus = true;
bool SafeCheck() {
bool ok = true;
if (IOValue(IO_Type.InEntry_SafetyGrating).Equals(IO_VALUE.LOW))
{
if (!IgnoreSafecheck && !IgnoreGratingSignal
&& IOValue(IO_Type.InFrontCar_Check).Equals(IO_VALUE.LOW))
{
ok = false;
DeviceSuddenStop();
}
Msg.add("安全光栅被遮挡" + (ok ? "[已忽略]" : ""), MsgLevel.warning);
}else if (IOValue(IO_Type.OutExit_SafetyGrating).Equals(IO_VALUE.LOW))
{
if (!IgnoreSafecheck && !IgnoreGratingSignal
&& IOValue(IO_Type.InFrontCar_Check).Equals(IO_VALUE.LOW))
{
ok = false;
DeviceSuddenStop();
}
Msg.add("安全光栅被遮挡" + (ok ? "[已忽略]" : ""), MsgLevel.warning);
}
if (IOValue(IO_Type.InSide_SafetyGrating).Equals(IO_VALUE.LOW))
{
if (!IgnoreSafecheck && !IgnoreGratingSignal
&& IOValue(IO_Type.InFrontCar_Check).Equals(IO_VALUE.LOW))
{
ok = false;
DeviceSuddenStop();
}
Msg.add("安全光栅被遮挡" + (ok ? "[已忽略]" : ""), MsgLevel.warning);
}
else if (IOValue(IO_Type.OutSide_SafetyGrating).Equals(IO_VALUE.LOW))
{
if (!IgnoreSafecheck && !IgnoreGratingSignal
&& IOValue(IO_Type.OutExitCar_Check).Equals(IO_VALUE.LOW))
{
ok = false;
DeviceSuddenStop();
}
Msg.add("安全光栅被遮挡" + (ok ? "[已忽略]" : ""), MsgLevel.warning);
}
if (IOValue(IO_Type.FrontDoor_Check).Equals(IO_VALUE.LOW))
{
if (!IgnoreSafecheck)
{
ok = false;
DeviceSuddenStop();
}
Msg.add("前门没有关闭" + (ok ? "[已忽略]" : ""), MsgLevel.warning);
}
if (IOValue(IO_Type.BackDoor_Check).Equals(IO_VALUE.LOW))
{
if (!IgnoreSafecheck)
{
ok = false;
DeviceSuddenStop();
}
Msg.add("后门没有关闭" + (ok ? "[已忽略]" : ""), MsgLevel.warning);
}
return ok;
}
void DeviceSuddenStop() {
if (lastSafeCheckStatus)
{
//lastSafeCheckStatus = false;
//AxisBean.StopMultiAxis(new List<AxisBean>() { Take_Middle_Axis, Take_UpDown_Axis, Label_X_Axis,Label_Y_Axis, Label_Z_Axis, Label_R_Axis });
AxisBean.StopMultiAxis(AxisBean.List);
MoveInfo.List.ForEach((m) => { m.CanWhileCount = 5; });
LineIn.Pause();
LineOut.Pause();
if (runStatus == RunStatus.HomeReset)
{
ResetMoveInfo.NewMove(MoveStep.H01_HomeReset);
}
}
}
void DeviceResume() {
LineIn.Resume();
LineOut.Resume();
}
/// <summary>
/// 最后一次气压检测变为0的时间
/// </summary>
DateTime lastAirCloseTime = DateTime.MinValue;
internal DateTime checkAlarmTime = DateTime.Now;
public bool DeviceCheck() {
bool ok = true;
if (UserPause)
{
Msg.add("用户暂停", MsgLevel.warning);
DeviceSuddenStop();
ok = false;
return ok;
}
else if (IOValue(IO_Type.SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
Alarm(AlarmType.SuddenStop);
Msg.add("急停中", MsgLevel.warning);
ok = false;
}
else if (alarmType == AlarmType.SuddenStop) {
//if (IOValue(IO_Type.Right_BTN).Equals(IO_VALUE.HIGH) || IOValue(IO_Type.Left_BTN).Equals(IO_VALUE.HIGH))
//{
// Alarm(AlarmType.None);
//}
//else
{
Msg.add("系统需要重置", MsgLevel.warning);
ok = false;
}
}
if (RobotManage.InoutDebugMode)
{
Msg.add("进出库调试模式", MsgLevel.warning);
ok = false;
}
if (IOValue(IO_Type.Airpressure_Check).Equals(IO_VALUE.LOW))
{
if (lastAirCloseTime == DateTime.MinValue)
lastAirCloseTime = DateTime.Now;
TimeSpan span = DateTime.Now - lastAirCloseTime;
if (span.TotalSeconds > RobotManage.Config.AirCheckSeconds)
{
ok = false;
Msg.add("气压不足", MsgLevel.warning);
}
}
else {
lastAirCloseTime = DateTime.MinValue;
}
if (alarmType!=AlarmType.SuddenStop)
{
TimeSpan span = DateTime.Now - checkAlarmTime;
if (span.TotalSeconds > 2)
{
checkAlarmTime = DateTime.Now;
foreach (ConfigMoveAxis configMoveAxis in Config.moveAxisList)
{
if (AxisManager.GetAlarmStatus(configMoveAxis.DeviceName, configMoveAxis.GetAxisValue()) == 1)
{
Msg.add($"{configMoveAxis.Explain}[{configMoveAxis.GetAxisValue()}]:运动报警", MsgLevel.warning);
ok = false;
}
}
}
}
return ok;
}
int GetYAxisLevel() {
if (IOValue(IO_Type.Lift_1Level_Check).Equals(IO_VALUE.HIGH))
return 1;
if (IOValue(IO_Type.Lift_2Level_Check).Equals(IO_VALUE.HIGH))
return 2;
if (IOValue(IO_Type.Lift_3Level_Check).Equals(IO_VALUE.HIGH))
return 3;
if (IOValue(IO_Type.Lift_4Level_Check).Equals(IO_VALUE.HIGH))
return 4;
if (IOValue(IO_Type.Lift_5Level_Check).Equals(IO_VALUE.HIGH))
return 5;
if (IOValue(IO_Type.Lift_6Level_Check).Equals(IO_VALUE.HIGH))
return 6;
return 0;
}
}
}