StoreMachine.cs
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using OnlineStore;
using OnlineStore.Common;
using OnlineStore.DeviceLibrary;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.IO;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
namespace DeviceLibrary
{
//using Msg = LMsg;
[Flags]
public enum MachineSideE {Right=1,Left=2 }
public partial class StoreMachine : IRobot
{
public string Name { get; set; } = "SISO";
private bool _canRunning = true;
public bool canRunning
{
get { return _canRunning; }
set
{
if (_canRunning != value) {
Msg.setlogones();
}
_canRunning = value;
}
}
public bool isBusy { get => boxTransport.IsComplateOrFree; }
public bool isAlarm { get => hasAlarm; }
public bool isRunning { get => mstart; }
public RunStatus runStatus { get; set; } = RunStatus.Stop;
public Store_ConfigBase Config { get; set; }
public Robot_Config MainConfig { get; set; }
public event EventHandler<bool> PauseEvent;
bool _userpause = false;
public bool UserPause
{
get => _userpause; set
{
_userpause = value;
if (value)
{
DeviceSuddenStop();
}
}
}
public MsgService Msg;
public bool AutoInOutTestMode { get; set; } = false;
public MachineSideE MachineSide { get; set; }
public Dictionary<string, ACStorePosition> StorePosition = new Dictionary<string, ACStorePosition>();
public MoveInfo ResetMoveInfo;
/// <summary>
/// 右侧移动信息
/// </summary>
public MoveInfo StoreMoveInfo;
public MoveInfo AIOTMoveInfo;
public delegate void ProcessMsg(List<Msg> msg);
public event ProcessMsg ProcessMsgEvent;
internal AxisBean Middle_Axis;
public AxisBean UpDown_Axis;
internal AxisBean InOut_Axis;
internal AxisBean Comp_Axis;
internal AxisBean Door_Axis;
ReelTransport boxTransport;
public DoorControl door;
public bool boxTransportIsFree { get => boxTransport.IsComplateOrFree; }
public event Action<string, StoreMoveType, bool> InOutEndProcessEvent;
ServerCommunication ServerCM;
public RemoteClient Remote;
/// <summary>
/// 开始运行的时间
/// </summary>
public DateTime StartTime { get; set; }
/// <summary>
/// 是否在急停中
/// </summary>
public bool isInSuddenDown = false;
List<string> _positionNumList = null;
public List<string> PositionNumList
{
get
{
if (_positionNumList == null)
_positionNumList = StorePosition.Keys.ToList();
return _positionNumList;
}
}
public string CID = "";
public StoreMachine(Store_ConfigBase _config, Robot_Config mainConfig, MachineSideE machineSide, out string msg) {
msg = "";
Config = _config;
MainConfig = mainConfig;
MachineSide = machineSide;
Msg = new MsgService(MachineSide);
Name = machineSide.ToString() + "-SISO";
CID = ConfigHelper.Config.Get($"Device_{MachineSide}_CID", "AMH-SBDH2-1");
Name = CID;
LogUtil.info("加载到CID" + CID);
crc.LanguageChangeEvent += Crc_LanguageChangeEvent;
Remote = new RemoteClient(CID, Setting_Init.Device_MT_Server);
Remote.AddAction("DoorRelease", (requestLoadInfo) =>
{
return DoorRelease(requestLoadInfo);
});
Remote.AddAction("DoorLock", (requestLoadInfo) =>
{
return DoorLock(requestLoadInfo);
});
StoreMoveInfo = new MoveInfo(crc.GetString("Res0138", "进出库调度"), machineSide,CID);
StoreMoveInfo.SetStateDelegate(StoreState);
ResetMoveInfo = new MoveInfo(crc.GetString("Res0139","重置"), machineSide, CID);
AIOTMoveInfo = new MoveInfo(crc.GetString("Res0140","出入库测试"), machineSide, CID);
ServerCM = new ServerCommunication(this);
ServerCM.InStoreEvent += ServerCM_InStoreEvent1;
ServerCM.OutStoreEvent += ServerCM_OutStoreEvent;
#region 初始化伺服轴
Middle_Axis = new AxisBean(Config.Middle_Axis, Name,machineSide);
Middle_Axis.ForceSafeCheck = true;
Middle_Axis.interference += Middle_Axis_interference;
UpDown_Axis = new AxisBean(Config.UpDown_Axis, Name, machineSide);
UpDown_Axis.interference += UpDown_Axis_interference;
InOut_Axis = new AxisBean(Config.InOut_Axis, Name, machineSide);
InOut_Axis.ForceSafeCheck = true;
InOut_Axis.interference += InOut_Axis_interference;
Comp_Axis = new AxisBean(Config.Comp_Axis, Name, machineSide);
Door_Axis = new AxisBean(Config.Door_Axis, Name, machineSide);
Crc_LanguageChangeEvent(null, EventArgs.Empty);
#endregion
boxTransport = new ReelTransport(Config, this);
boxTransport.DoorControl += BoxTransport_DoorControl;
boxTransport.InOutEndProcessEvent += delegate (string posid, StoreMoveType storeMoveType, bool arg4)
{
InOutEndProcessEvent?.Invoke(posid, storeMoveType, arg4);
};
door = new DoorControl(Name, Config);
string baseDir = Application.StartupPath;
string positionConfigFile = Path.Combine(baseDir, "StoreConfig\\"+machineSide.ToString()+"\\linePositions.csv");
if (File.Exists(positionConfigFile))
{
ResetMoveInfo.log($"加载{Name}位置文件:" + positionConfigFile);
StorePosition = StorePosition.Concat(CSVPositionReader<ACStorePosition>.AddCSVFile(positionConfigFile)).ToDictionary(k => k.Key, v => v.Value);
}
else
{
msg += Name+ crc.GetString("Res0141","找不到库位配置文件") + "\n";
}
string fixpositionConfigFile = Path.Combine(baseDir, "StoreConfig\\" + machineSide.ToString() + "\\fixPositions.csv");
if (File.Exists(fixpositionConfigFile))
{
haveFixpos = true;
ResetMoveInfo.log($"加载{Name}校准库位文件:" + fixpositionConfigFile);
StorePosition = StorePosition.Concat(CSVPositionReader<ACStorePosition>.AddCSVFile(fixpositionConfigFile)).ToDictionary(k => k.Key, v => v.Value);
}
IOMonitor.RegisterIO(IO_Type.Reset_BTN, RobotManage.Config, IO_VALUE.HIGH, Reset_BTN, 2500, 100);
}
private bool BoxTransport_DoorControl(bool arg)
{
if (arg)
{
if (door.DoorIsOpen())
return true;
else
{
door.OpenDoor(null);
return false;
}
}
else {
if (door.DoorIsClose())
return true;
else
{
door.CloseDoor(null);
return false;
}
}
}
private void ServerCM_OutStoreEvent(JobInfo jobInfo)
{
AddOutStoreTask(jobInfo.WareNum, jobInfo.PosId, jobInfo.plateW, jobInfo.plateH);
}
private bool ServerCM_InStoreEvent1(JobInfo jobInfo, bool ng, string msg)
{
if (ng) {
StoreMoveInfo.MoveParam.IsNg = true;
StoreMoveInfo.MoveParam.NgMsg = msg;
StoreMoveInfo.NextMoveStep(MoveStep.Wait);
StoreMoveInfo.WaitList.Add(WaitResultInfo.WaitMsg(msg, MsgLevel.alarm));
StoreMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
return true;
} else {
return StartInStore(jobInfo, StoreMoveInfo);
}
}
public bool StartInStore(JobInfo jobInfo,MoveInfo moveInfo)
{
if (moveInfo.MoveStep == MoveStep.InWaitServerCallback)
{
moveInfo.MoveParam.WareCode = jobInfo.WareNum;
moveInfo.MoveParam.PosID = jobInfo.PosId;
moveInfo.MoveParam.PlateH = jobInfo.plateH;
moveInfo.MoveParam.PlateW = jobInfo.plateW;
moveInfo.NextMoveStep(MoveStep.StoreIn01);
moveInfo.log($"料盘等待入库:{moveInfo.MoveParam.ToStr()}");
return true;
}
return false;
}
private void Crc_LanguageChangeEvent(object sender, EventArgs e)
{
StoreMoveInfo.Name = crc.GetString("Res0138","进出库调度");
ResetMoveInfo.Name = crc.GetString("Res0139","重置");
AIOTMoveInfo.Name = crc.GetString("Res0140","出入库测试");
}
private (bool, string) InOut_Axis_interference(int from, int to)
{
if (to != Config.InOut_P2)
return (false, "");
var updownindoor = UpDown_Axis.IsInPosition(Config.UpDown_P2) || UpDown_Axis.IsInPosition(Config.UpDown_P3);
var ismiddleatdoor = Middle_Axis.IsInPosition(Config.Middle_P1) || Middle_Axis.IsInPosition(Config.Middle_P2);
if (ismiddleatdoor && updownindoor && IOValue(SIO_Type.Door_Open, Config).Equals(IO_VALUE.HIGH))
{
return (false, "");
}
else
{
if (IOValue(SIO_Type.Door_Open, Config).Equals(IO_VALUE.LOW))
return (true, crc.GetString("Res0142", "单料门没有打开进出轴无法伸出"));
if (!updownindoor)
return (true, "升降轴不在P2或P3点");
if (!ismiddleatdoor)
return (true, "旋转轴不在P1或P2点");
}
return (false, "");
}
private (bool, string) Middle_Axis_interference(int from, int to)
{
if (RobotManage.DisableUpdownProtect)
return (false, "");
if (InOut_Axis.IsInPosition(Config.InOut_P1))
return (false, "");
return (true, crc.GetString("Res0143","进出轴不在待机点时无法移动旋转轴"));
}
private (bool, string) UpDown_Axis_interference(int from, int to)
{
if (RobotManage.DisableUpdownProtect)
return (false, "");
if (InOut_Axis.IsInPosition(Config.InOut_P1))
return (false, "");
return (true, crc.GetString("Res0144","进出轴不在待机点时无法移动升降轴"));
}
public volatile bool hasAlarm = false;
/// <summary>
/// 整机启动变量,设置为false后将退出线程,只在停止时调用
/// </summary>
volatile bool mstart=false;
public void Run() {
mstart = true;
PauseEvent?.Invoke(null, false);
while (mstart) {
try
{
canRunning = DeviceCheck();
if (canRunning)
{
canRunning = SafeCheck();
//if (canRunning && !lastSafeCheckStatus){}
//lastSafeCheckStatus = canRunning;
}
Thread.Sleep(200);
if (!canRunning || !mstart)
continue;
if (runStatus == RunStatus.Running)
{
boxTransport.Process();
if (AutoInOutTestMode)
AutoInOutTestProcess();
else
StoreProcess();
}
else if (runStatus == RunStatus.HomeReset)
{
HomeReset();
}
}
catch (Exception ex)
{
Msg.add(ex.ToString(), MsgLevel.alarm);
Msg.setlogones();
}
finally {
var m = Msg.get()[MachineSide];
ProcessMsgEvent?.Invoke(m);
ServerCM.ProcessMsg(m);
StoreStatus currnetstoreStatus= StoreStatus.None;
if (m.Find((aa) => aa.msgLevel == MsgLevel.alarm) == null)
{
hasAlarm = false;
//AlarmBuzzer.OFF();
if (ServerCM.storeStatus != StoreStatus.InStoreExecute
&& ServerCM.storeStatus != StoreStatus.OutStoreExecute
&& ServerCM.storeStatus != StoreStatus.ResetMove && ServerCM.storeStatus != StoreStatus.StoreOnline)
{
LogUtil.info($"{MachineSide} test storeStatus is {ServerCM.storeStatus} change to StoreOnline");
currnetstoreStatus = StoreStatus.StoreOnline;
}
}
else {
hasAlarm = true;
//AlarmBuzzer.ON();
currnetstoreStatus = isInSuddenDown ? StoreStatus.SuddenStop : StoreStatus.Warning;
}
//ProcessMoveinfoEvent?.Invoke(MoveInfo.List);
if (!UserPause)
Msg.clear();
else
currnetstoreStatus = StoreStatus.Debugging;
if (currnetstoreStatus!=StoreStatus.None)
ServerCM.storeStatus = currnetstoreStatus;
}
}
LogUtil.info($"{MachineSide}主线程已退出.");
}
public void Start() {
if (ConfigHelper.Config.Get($"Device_{MachineSide}_Disable", false))
{
LogUtil.info($"{MachineSide}料仓被禁用,不启动.");
return;
}
UserPause = false;
Run();
}
public void Stop() {
LogUtil.info(Name + ":Stop.");
mstart = false;
UserPause = false;
AutoInOutTest = false;
Thread.Sleep(300);
Alarm(AlarmType.None);
StopMove(true);
PauseEvent?.Invoke(null, false);
}
public void ShutDown()
{
LogUtil.info(Name+":开始关闭系统.");
door.Dispose();
ServerCM.Dispose();
}
public void BeginHomeReset(bool firstRun=false) {
if (!firstRun)
{
StopMove();
Thread.Sleep(500);
}
OpenAllServo();
boxTransport.Unlock();
Alarm(AlarmType.None);
runStatus = RunStatus.HomeReset;
ResetMoveInfo.NewMove(MoveStep.H01_HomeReset);
ResetMoveInfo.log("开始回原");
ResetMoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
//强制回原
bool forceHome=true;
void HomeReset()
{
if (CheckWait(ResetMoveInfo))
return;
switch (ResetMoveInfo.MoveStep)
{
case MoveStep.H01_HomeReset:
ResetMoveInfo.log("开始回原");
ServerCM.storeStatus = StoreStatus.ResetMove;
Msg.add("", MsgLevel.info, ErrInfo.X09_Clear);
ResetMoveInfo.NextMoveStep(MoveStep.H02_HomeReset_01);
break;
case MoveStep.H02_HomeReset_01:
ResetMoveInfo.NextMoveStep(MoveStep.H02_HomeReset);
ResetMoveInfo.log("进出轴,批量轴回原,料串检测杆退回避让端");
InOut_Axis.HomeMove(ResetMoveInfo, forceHome);
door.CloseDoor(ResetMoveInfo);
break;
case MoveStep.H02_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H03_HomeReset);
break;
case MoveStep.H03_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H04_HomeReset);
ResetMoveInfo.log("旋转轴,升降轴,回原,料叉P1待机点");
InOut_Axis.AbsMove(ResetMoveInfo, Config.InOut_P1, Config.InOut_P1_speed);
Middle_Axis.HomeMove(ResetMoveInfo, forceHome);
UpDown_Axis.HomeMove(ResetMoveInfo, forceHome);
break;
case MoveStep.H04_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H05_HomeReset);
break;
case MoveStep.H05_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H06_HomeReset);
ResetMoveInfo.log("旋转轴,升降轴,到P1待机点");
Middle_Axis.AbsMove(ResetMoveInfo, Config.Middle_P1, Config.Middle_P1_speed);
UpDown_Axis.AbsMove(ResetMoveInfo, Config.UpDown_P1, Config.UpDown_P1_speed);
break;
case MoveStep.H06_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H07_HomeReset);
ResetMoveInfo.log("压紧轴回原");
Comp_Axis.HomeMove(ResetMoveInfo, forceHome);
break;
case MoveStep.H07_HomeReset:
if (IOValue(SIO_Type.Door_Tray_Check, Config).Equals(IO_VALUE.HIGH))
{
Msg.add(crc.GetString("Res0145","回原时舱门口有料无法继续"), MsgLevel.alarm);
}
else {
ResetMoveInfo.NextMoveStep(MoveStep.H08_HomeReset);
}
break;
case MoveStep.H08_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H09_HomeReset);
ResetMoveInfo.log("假设有料盘,送到单料口");
door.OpenDoor(ResetMoveInfo);
break;
case MoveStep.H09_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H10_HomeReset);
ResetMoveInfo.log("旋转轴,升降轴,到P2,压紧轴p1");
Middle_Axis.AbsMove(ResetMoveInfo, Config.Middle_P2, Config.Middle_P2_speed);
UpDown_Axis.AbsMove(ResetMoveInfo, Config.UpDown_P2, Config.UpDown_P2_speed);
Comp_Axis.AbsMove(ResetMoveInfo, Config.Comp_P1, Config.Comp_P1_speed);
break;
case MoveStep.H10_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H11_HomeReset);
if (IOValue(SIO_Type.Door_Tray_Check, Config).Equals(IO_VALUE.HIGH))
{
Msg.add(crc.GetString("Res0145","回原时舱门口有料无法继续"), MsgLevel.alarm);
}
else
{
ResetMoveInfo.log("进出轴到p2单料们放料点");
InOut_Axis.AbsMove(ResetMoveInfo, Config.InOut_P2, Config.InOut_P2_speed);
}
break;
case MoveStep.H11_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H12_HomeReset);
ResetMoveInfo.log("升降轴,到P3低点");
UpDown_Axis.AbsMove(ResetMoveInfo, Config.UpDown_P3, Config.UpDown_P3_speed);
break;
case MoveStep.H12_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.H13_HomeReset);
InOut_Axis.AbsMove(ResetMoveInfo, Config.InOut_P1, Config.InOut_P1_speed);
break;
case MoveStep.H13_HomeReset:
ResetMoveInfo.NextMoveStep(MoveStep.HEND_HomeReset);
ResetMoveInfo.log("关闭单料门");
door.CloseDoor(ResetMoveInfo);
break;
case MoveStep.H14_HomeReset:
break;
case MoveStep.H15_HomeReset:
break;
case MoveStep.H16_HomeReset:
break;
case MoveStep.HEND_HomeReset:
forceHome = false;
StoreMoveInfo.NewMove(MoveStep.Wait);
boxTransport.Reset();
ResetMoveInfo.log("回原完成");
ResetMoveInfo.EndMove();
runStatus = RunStatus.Running;
ServerCM.storeStatus = StoreStatus.StoreOnline;
break;
}
}
public bool IgnoreSafecheck { get; set; }
public bool haveFixpos { get; private set; }
public bool IgnoreGratingSignal = false;
bool lastSafeCheckStatus = true;
bool SafeCheck() {
bool ok = true;
var ignorestring = "[" + crc.GetString("Res0146","已忽略") + "]";
if (IOValue(IO_Type.BackDoor_Check,MainConfig).Equals(IO_VALUE.LOW))
{
if (!IgnoreSafecheck)// && IOValue(IO_Type.NGDoor_Open).Equals(IO_VALUE.HIGH))
{
ok = false;
UserPause = true;
}
Msg.add(crc.GetString("Res0147","后维护被打开") + (ok ? ignorestring : ""), MsgLevel.warning);
}
if (!lastSafeCheckStatus && ok)
{
SafetyDevice.ResumeAll();
}
lastSafeCheckStatus = ok;
return ok;
}
void DeviceSuddenStop() {
if (lastSafeCheckStatus)
{
AxisBean.StopMultiAxis(AxisBean.List[MachineSide]);
MoveInfo.List[MachineSide].ForEach((m) => { m.CanWhileCount = 5; });
SafetyDevice.PauseAll();
if (runStatus == RunStatus.HomeReset)
{
ResetMoveInfo.NewMove(MoveStep.H01_HomeReset);
}
}
}
/// <summary>
/// 最后一次气压检测变为0的时间
/// </summary>
DateTime lastAirCloseTime = DateTime.MinValue;
internal DateTime checkAlarmTime = DateTime.Now;
public bool DeviceCheck() {
bool ok = true;
isInSuddenDown = IOValue(IO_Type.SuddenStop_BTN,RobotManage.Config).Equals(IO_VALUE.LOW);
if (UserPause)
{
Msg.add(crc.GetString("Res0133","系统暂停"), MsgLevel.warning);
DeviceSuddenStop();
lastSafeCheckStatus = false;
ok = false;
return ok;
}
else if (isInSuddenDown)
{
Alarm(AlarmType.SuddenStop);
Msg.add(crc.GetString("Res0134","急停中"), MsgLevel.alarm);
ok = false;
}
else if (alarmType != AlarmType.None) {
{
Msg.add(crc.GetString("Res0148","系统需要重置"), MsgLevel.alarm,ErrInfo.SuddenStop);
ok = false;
}
}
if (AutoInOutTestMode)
{
Msg.add(crc.GetString("Res0149","进出库调试模式"), MsgLevel.info);
//ok = false;
}
if (alarmType!=AlarmType.SuddenStop)
{
TimeSpan span = DateTime.Now - checkAlarmTime;
if (span.TotalSeconds > 2)
{
checkAlarmTime = DateTime.Now;
foreach (ConfigMoveAxis configMoveAxis in Config.moveAxisList)
{
if (AxisManager.GetAlarmStatus(configMoveAxis.DeviceName, configMoveAxis.GetAxisValue()) == 1)
{
Msg.add(crc.GetString(configMoveAxis.ProName, configMoveAxis.Explain) + $"[{configMoveAxis.GetAxisValue()}]:"
+ crc.GetString("Res0150","运动报警"), MsgLevel.alarm, ErrInfo.SuddenStop);
ok = false;
LogUtil.error(string.Join(",", HuichuanLibrary.HCBoardManager.GetAxisErrorDetail(configMoveAxis.GetAxisValue())));
}
}
}
}
return ok;
}
public void IgnoreX09() {
boxTransport.IgnoreX09 = true;
LogUtil.info("按下X09忽略");
}
}
}