TrayManager.cs
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using Newtonsoft.Json;
using OnlineStore;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using RemoteSheardObject;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.IO;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
namespace DeviceLibrary
{
public static partial class TrayManager
{
public static Dictionary<string,TrayInfo> Traylist = new Dictionary<string,TrayInfo>();
/// <summary>
/// 处理更新托盘信息
/// </summary>
/// <param name="rfid"></param>
/// <param name="addr"></param>
/// <param name="trayInfo"></param>
/// <returns>是否放行 放行true, 拦截false</returns>
public static bool Process(MoveInfo moveInfo,string rfid, int addr,int reelcheck, out TrayInfo trayInfo) {
lock (Traylist)
{
if (!Traylist.ContainsKey(rfid))
{
Traylist.Add(rfid, new TrayInfo());
Traylist[rfid].RFID = rfid;
}
moveInfo.log($"处理RFID:{rfid},地址{addr},设备:{(AddrDesc.ContainsKey(addr) ? AddrDesc[addr] : "")},mcheck:{reelcheck},{(Traylist[rfid].HasLoad? Traylist[rfid].TrayParam?.ToStr():"no metrial")}");
Traylist[rfid].LastUpdateTime = DateTime.Now;
Traylist[rfid].LastAddr = addr;
Traylist[rfid].Destination = TrayManager.AddrDesc[Traylist[rfid].DestinationAddr];
Traylist[rfid].LastPosition = TrayManager.AddrDesc[Traylist[rfid].LastAddr];
if (Traylist[rfid].TrayType == TrayTypeE.MTP1 && (addr == 16 || addr == 20 || addr == 5 || addr == 3))
Traylist[rfid].HasLoadCheck += reelcheck == 0 ? -1 : 1;
else if (Traylist[rfid].TrayType == TrayTypeE.MTP2)
Traylist[rfid].HasLoadCheck += reelcheck == 0 ? -1 : 1;
trayInfo = Traylist[rfid];
//Statistics();
}
return true;
}
/// <summary>
/// 设置托盘物料信息
/// </summary>
/// <param name="rfid"></param>
/// <param name="requestLoadInfo"></param>
public static void SetTrayLoadInfo(string rfid, RequestLoadInfo requestLoadInfo)
{
lock (Traylist)
{
LogUtil.info($"SetTrayLoadInfo:{rfid},{requestLoadInfo?.DeviceGroupName},{requestLoadInfo?.LoadParam?.ToStr()}");
if (!Traylist.ContainsKey(rfid)) {
Traylist.Add(rfid, new TrayInfo());
Traylist[rfid].RFID = rfid;
Traylist[rfid].LastUpdateTime = DateTime.Now;
}
if (requestLoadInfo == null)
{
Traylist[rfid].SetToEmpty();
}
else
{
Traylist[rfid].LoadType = (TrayTypeE)Enum.Parse(typeof(TrayTypeE), requestLoadInfo.TrayType);
Traylist[rfid].TrayParam = requestLoadInfo.LoadParam.clone();
Traylist[rfid].DestinationAddr = GetAddrByGroupName(requestLoadInfo.DeviceGroupName);
Traylist[rfid].HasLoadCheck = 1;
LogUtil.info("设置托盘信息:"+ rfid+"," + requestLoadInfo.DeviceGroupName + "," + Traylist[rfid].LoadType + "," + Traylist[rfid].TrayParam.ToStr() );
}
SaveTrayInfo();
}
}
static void SaveTrayInfo() {
try
{
var TL = Traylist.Where(t => t.Value.DestinationAddr >= 0).ToDictionary(a => a.Key, a => a.Value);
ConfigHelper.Config.FileSave(JsonConvert.SerializeObject(TL), "Config\\TrayList.temp~");
ConfigHelper.Config.FileSave(JsonConvert.SerializeObject(TL), "Config\\TrayList.temp");
}
catch (Exception ex)
{
LogUtil.error("托盘信息保存失败:" + ex);
}
}
/// <summary>
/// deviceGroupName,RequestLoadInfo
/// </summary>
public static Dictionary<string, RequestLoadInfo> TrayRequest = new Dictionary<string, RequestLoadInfo>();
public static bool TryGetTrayRequest(string deviceGroupName,string rfid,out ReelParam reelParam)
{
reelParam = null;
LogUtil.info($"[{deviceGroupName}] HasTrayRequest:{deviceGroupName},{rfid},{TrayRequest.ContainsKey(deviceGroupName)}");
lock (TrayRequest)
{
if (!TrayRequest.ContainsKey(deviceGroupName))
return false;
bool hasrequest = rfid.StartsWith(TrayRequest[deviceGroupName].TrayType, true, null);
if (hasrequest)
{
reelParam = TrayRequest[deviceGroupName].LoadParam?.clone();
TrayRequest.Remove(deviceGroupName);
return true;
}
else
return false;
}
}
public static bool TestTrayRequest(string deviceGroupName)
{
return TrayRequest.ContainsKey(deviceGroupName);
}
public static void ClearTrayRequest(string deviceGroupName)
{
lock (TrayRequest)
{ TrayRequest.Remove(deviceGroupName); }
}
/// <summary>
/// 设置托盘需求
/// </summary>
/// <param name="requestLoadInfo"></param>
public static void SetTrayRequest(RemoteLoad remoteLoad)
{
LogUtil.info($"SetTrayRequest:{remoteLoad.GroupName}=>{remoteLoad.RequestLoadInfo.DeviceGroupName},{remoteLoad.RequestLoadInfo.TrayType}");
lock (TrayRequest)
{
if (!TrayRequest.ContainsKey(remoteLoad.GroupName))
TrayRequest.Add(remoteLoad.GroupName, remoteLoad.RequestLoadInfo);
TrayRequest[remoteLoad.GroupName] = remoteLoad.RequestLoadInfo;
}
}
public static bool CalcNeedTrans(int curaddr1, int destaddr1, bool hasload,TrayTypeE trayType) {
if (!hasload)
{
var addrs = TrayRequest.Values.Where(x=>x.TrayType==trayType.ToString()).Select(x => new { TaryType = x.GetTrayType, Addr = GetAddrByGroupName(x.DeviceGroupName) }).ToList();
foreach (var a in addrs)
{
var trayaddrs = TrayManager.Traylist.Values.Where(t => (DateTime.Now - t.LastUpdateTime).TotalSeconds < 60 && t.TrayType == a.TaryType && !hasload).Select(t => t.LastAddr).ToList();
if (trayaddrs.Count == 0)
return false;
var ttt = 0;
if (curaddr1 == 9)
ttt = 15;
else if (curaddr1 == 4)
ttt = 19;
else if (curaddr1 == 19)
ttt = 4;
//当前托盘到需求距离
var ts = dis(a.Addr, ttt);
return !(trayaddrs.Where(t1 => dis(a.Addr, t1) < ts).Count() > 0);
};
//ls3处判断,出库任务数量大于值时治具托盘全部从LS3转移走
//ls3地址=19
if (curaddr1 == 19 && RobotManage.mainMachine?.ServerCM.OutMaterialTaskCount > Setting_Init.Device_LS3_MTP2_OutTaskMaxCount && trayType == TrayTypeE.MTP2)
{
return true;
}
if (curaddr1 == 19 && RobotManage.mainMachine?.ServerCM.OutReelTaskCount > Setting_Init.Device_LS3_MTP1_OutTaskMaxCount && trayType == TrayTypeE.MTP1)
{
return true;
}
return false;
}
else
return calc(curaddr1, destaddr1);
bool calc(int curaddr, int destaddr)
{
if (destaddr == -1)
return false;
if (curaddr == 9 && (destaddr > 15 || destaddr < 9))
return true;
if (curaddr == 4 && (destaddr > 19 || destaddr < 4))
return true;
if (curaddr == 19 && (destaddr > 4 && destaddr < 19))
return true;
return false;
}
int dis(int needa,int trayb) {
var d = needa - trayb;
if (d >= 0)
return d;
else
return d + 20;
}
}
public static void SetToEmpty(string rfid)
{
lock (Traylist)
{
LogUtil.info("清空托盘信息 RFID:" + rfid);
Traylist[rfid].SetToEmpty();
SaveTrayInfo();
}
}
/// <summary>
/// 托盘释放
/// </summary>
/// <param name="requestLoadInfo"></param>
public static void TrayRelease(RemoteLoad remoteLoad)
{
var requestLoadInfo = remoteLoad.RequestLoadInfo;
LogUtil.info($"TrayRelease:{remoteLoad.GroupName},{requestLoadInfo.DeviceGroupName},{requestLoadInfo.IsEmpty},{requestLoadInfo?.LoadParam.ToStr()}");
lock (requestLoadInfo)
{
var device = TrayStop.DeviceList[remoteLoad.GroupName];
if (requestLoadInfo.IsEmpty)
{
SetTrayLoadInfo(device.CurrrentRFID, null);
}
else {
SetTrayLoadInfo(device.CurrrentRFID, requestLoadInfo);
}
LogUtil.info("释放设备:"+device.GroupName);
device.TrayRelease();
}
}
public static void TrayInfo(RemoteLoad remoteLoad)
{
var requestLoadInfo = remoteLoad.RequestLoadInfo;
LogUtil.info($"TrayInfo:{remoteLoad.GroupName},{requestLoadInfo.DeviceGroupName},{requestLoadInfo.IsEmpty},{requestLoadInfo?.LoadParam.ToStr()}");
lock (requestLoadInfo)
{
var device = TrayStop.DeviceList[remoteLoad.GroupName];
if (requestLoadInfo.IsEmpty)
{
SetTrayLoadInfo(device.CurrrentRFID, null);
}
else {
SetTrayLoadInfo(device.CurrrentRFID, requestLoadInfo);
}
}
}
/// <summary>
/// 移栽机构是否已空闲
/// </summary>
/// <param name="remoteLoad"></param>
/// <returns></returns>
public static bool IsFree(RemoteLoad remoteLoad)
{
var requestLoadInfo = remoteLoad.RequestLoadInfo;
Debug.WriteLine($"IsFree:{remoteLoad.GroupName}{requestLoadInfo.DeviceGroupName}");
lock (requestLoadInfo)
{
if (TransplantMove.DeviceList.ContainsKey(remoteLoad.GroupName))
{
var device = TransplantMove.DeviceList[remoteLoad.GroupName];
return device.IsFree();
}
if (TrayStop.DeviceList.ContainsKey(remoteLoad.GroupName))
{
var device = TrayStop.DeviceList[remoteLoad.GroupName];
return device.IsFree();
}
}
return false;
}
/// <summary>
/// 是否需要等待处理NG物料
/// </summary>
/// <param name="remoteLoad"></param>
/// <returns></returns>
public static bool IsNeedProcessNG(RemoteLoad remoteLoad)
{
var requestLoadInfo = remoteLoad.RequestLoadInfo;
var xx = TrayManager.Traylist.Values.ToList().Where(t => t.HasLoad && t.LoadType == requestLoadInfo.GetTrayType && t.DestinationAddr==3 && (t.LastAddr >= 20 || t.LastAddr <= 3));
return xx.Count() > 0;
}
/// <summary>
/// 空托盘数量
/// </summary>
public volatile static int EmptyCount;
public volatile static int EmptyCount_MTP1;
public volatile static int EmptyCount_MTP2;
/// <summary>
/// 入库托盘数量
/// </summary>
public static int InStoreCount;
/// <summary>
/// 出库托盘数量
/// </summary>
public static int OutStoreCount;
/// <summary>
/// 离线托盘数量
/// </summary>
public static int OfflineCount;
public static int TotalCount{ get => EmptyCount + InStoreCount + OutStoreCount; }
static DateTime lastrefresh;
public static void Statistics() {
EmptyCount = 0;
EmptyCount_MTP1 = EmptyCount_MTP2 = 0;
InStoreCount = 0;
OutStoreCount = 0;
OfflineCount = 0;
lastrefresh = DateTime.Now;
Traylist.Values.ToList().ForEach(ti=> {
if ((lastrefresh - ti.LastUpdateTime).TotalSeconds > 60)
{
ti.isOnline = false;
OfflineCount++;
}
if (ti.HasLoad) {
if (ti.Direction == DirectionE.In)
InStoreCount++;
else
OutStoreCount++;
} else {
if (ti.TrayType == TrayTypeE.MTP1)
EmptyCount_MTP1++;
else if (ti.TrayType == TrayTypeE.MTP2)
EmptyCount_MTP2++;
EmptyCount++;
}
});
}
}
public class TrayInfo {
string _rfid;
public string RFID { get => _rfid; set {
try
{
var ss = Enum.GetNames(typeof(TrayTypeE));
TrayType = (TrayTypeE)Enum.Parse(typeof(TrayTypeE), ss.ToList().Find(s => value.StartsWith(s)));
_rfid = value;
}
catch (Exception ex) {
LogUtil.error($"获取RFID的类型时出错:{value}");
}
}
}
public string Destination;
public int DestinationAddr=-1;
public int LastAddr=-1;
public string LastPosition;
public bool HasLoad { get => LoadType != TrayTypeE.None; }
public TrayTypeE LoadType = TrayTypeE.None;
public TrayTypeE TrayType;
public DateTime LastUpdateTime;
public ReelParam TrayParam;
public int HasLoadCheck = 0;
public DirectionE Direction { get => (Destination ==StoreCID.AMH_ML5_1 || Destination == StoreCID.AMH_ML5_2) ? DirectionE.Out : DirectionE.In; }
public bool isOnline = true;
public void SetToEmpty() {
LogUtil.info("清空托盘信息,原信息:" + RFID + "," + Direction + "," + TrayParam?.ToStr()+ "," + LoadType+ "," + LoadType + ",");
LoadType = TrayTypeE.None;
DestinationAddr = -1;
TrayParam = new ReelParam();
HasLoadCheck = 0;
}
}
public enum MagzineTypeE {
C01, //PCB治具
C02, //Pizza治具
C03, //Tray治具
C04, //ShoeBOX治具
}
public enum DirectionE
{
In,Out
}
public static partial class TrayManager
{
public static Dictionary<TrayTypeE, string> TrayTypeDesc = new Dictionary<TrayTypeE, string>();
public static Dictionary<int, string> AddrDesc = new Dictionary<int, string>();
static TrayManager()
{
TrayTypeDesc.Add(TrayTypeE.None, crc.GetString("TrayType_" + TrayTypeE.None, crc.GetString("Res0002","空")));
TrayTypeDesc.Add(TrayTypeE.MTP1, crc.GetString("TrayType_" + TrayTypeE.MTP1, crc.GetString("Res0004","流水线料盘托盘")));
TrayTypeDesc.Add(TrayTypeE.MTP2, crc.GetString("TrayType_" + TrayTypeE.MTP2, crc.GetString("Res0003","流水线治具托盘")));
TrayTypeDesc.Add(TrayTypeE.S007, crc.GetString("TrayType_" + TrayTypeE.S007, crc.GetString("Res0005","料串")));
TrayTypeDesc.Add(TrayTypeE.M03, crc.GetString("TrayType_" + TrayTypeE.M03, crc.GetString("Res0006","Tray料格")));
TrayTypeDesc.Add(TrayTypeE.M02, crc.GetString("TrayType_" + TrayTypeE.M02, crc.GetString("Res0007","PCB料格")));
TrayTypeDesc.Add(TrayTypeE.M01, crc.GetString("TrayType_" + TrayTypeE.M01, crc.GetString("TrayType_M01","PizzaBOX料格")));
TrayTypeDesc.Add(TrayTypeE.M04, crc.GetString("TrayType_" + TrayTypeE.M04, crc.GetString("TrayType_M04","ShoeBOX料格")));
//TrayTypeDesc.Add(TrayTypeE.C01, crc.GetString("Res0010","PCB治具"));
//TrayTypeDesc.Add(TrayTypeE.C02, crc.GetString("Res0011","Pizza治具"));
//TrayTypeDesc.Add(TrayTypeE.C03, crc.GetString("Res0012","Tray治具"));
//TrayTypeDesc.Add(TrayTypeE.C04, crc.GetString("Res0013","ShoeBOX治具"));
if (File.Exists("Config\\TrayList.temp"))
{
bool isreadok = false;
try
{
var tl = File.ReadAllText("Config\\TrayList.temp");
Traylist = JsonConvert.DeserializeObject<Dictionary<string, TrayInfo>>(tl);
isreadok = Traylist != null;
if (!isreadok)
LogUtil.error("启动时托盘信息加载失败");
}
catch (Exception ex)
{
LogUtil.error("启动时托盘信息加载失败:" + ex);
}
if (isreadok)
return;
try
{
var tl = File.ReadAllText("Config\\TrayList.temp~");
Traylist = JsonConvert.DeserializeObject<Dictionary<string, TrayInfo>>(tl);
if (Traylist == null)
{
LogUtil.error("启动时托盘信息加载失败");
Traylist = new Dictionary<string, TrayInfo>();
}
}
catch (Exception ex)
{
LogUtil.error("启动时托盘备份信息加载失败:" + ex);
Traylist = new Dictionary<string, TrayInfo>();
}
}
}
public static void Init(Dictionary<string, DeviceGroup> deviceGroup) {
if (!AddrDesc.ContainsKey(-1))
AddrDesc.Add(-1, crc.GetString("Res0014", "未知"));
foreach (var dg in deviceGroup) {
if (dg.Value.addr_2 >= 0)
{
if (!AddrDesc.ContainsKey(dg.Value.addr_1))
AddrDesc.Add(dg.Value.addr_1, dg.Value.GroupName + "-1");
if (!AddrDesc.ContainsKey(dg.Value.addr_2))
AddrDesc.Add(dg.Value.addr_2, dg.Value.GroupName + "-2");
}
else {
if (!AddrDesc.ContainsKey(dg.Value.addr_1))
AddrDesc.Add(dg.Value.addr_1, dg.Value.GroupName);
}
}
}
/// <summary>
/// 获取设备地址
/// </summary>
/// <returns></returns>
public static int GetAddrByGroupName(string groupname) {
try
{
var addr = AddrDesc.Where(a => a.Value == groupname).First();
return addr.Key;
}
catch (Exception ex) {
LogUtil.error($"GetAddrByGroupName: " + groupname + "," + ex);
return -1;
}
}
}
}