VStore.cs 17.9 KB
using OnlineStore;
using RemoteSheardObject;
using System;
using System.Collections.Generic;
using System.Linq;
using System.ServiceModel;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Xml;
using System.Xml.Linq;

namespace DeviceLibrary
{
    public class VStore
    {
        public VServerComm ServerCM;        
        public VLog VLog;
        VStoreCollection vc;
        MsgService Msg;
        /// <summary>
        /// 当前料仓终端口的物料reelid
        /// </summary>
        public string CurrentTerminalReelID
        {
            get => ConfigHelper.Config.Get("Runtime_Tower_" + CID + "_CurrentTerminalReelID");
            set => ConfigHelper.Config.Set("Runtime_Tower_" + CID + "_CurrentTerminalReelID", value);
        }
        public string CID;
        public string TowerName;
        public TowerInfo TowerInfo;
        public VStore(TowerInfo towerInfo, VStoreCollection storeCollection) {
            vc = storeCollection;
            CID = towerInfo.TowerID;
            TowerName = towerInfo.TowerName;
            TowerInfo= towerInfo;
            VLog = new VLog(CID, CID);
            ServerCM = new VServerComm(CID,VLog);
            ServerCM.OutStoreEvent += ServerCM_OutStoreEvent;
            ServerCM.storeStatus = StoreStatus.None;
            Msg = new MsgService("RT-" + CID);
            OutStoreJobList = new StoreJobList(crc.GetString("Res0050","出库任务"));
        }
        
        public void ServerCM_OutStoreEvent(object sender, JobInfo e)
        {
            VLog.Info(sender+"出库指令信息:" + e.ToStr());
            OutStoreJobList.Enqueue(e.Clone());
            //MI.DeviceList[TowerList.List[CurrentOutJobInfo.CID].DeviceGroupName].EnqueueOutStore(CurrentOutJobInfo);
            
        }
        public string CurrentTowerStatusText="";
        public RTStoreStatus RTStoreStatus = RTStoreStatus.Offline;
        public volatile bool TerminalError = false;
        DateTime LastStatusTime = DateTime.Now;
        int LastStatusCode = 0;

        public DateTime LastProcessErrorTime = DateTime.Now;
        internal void VTowerProcess() {
            if (!TowerInfo.Enable) {
                ServerCM.storeStatus = StoreStatus.None;
                CurrentTowerStatusText = "Disable";
                RTStoreStatus = RTStoreStatus.Offline;
                TerminalError=false;
                return;
            }

            try
            {
                var ti = ServerCM.GetTowerDetailInformation(CID);
                if (ti != null)
                {
                    if (LastStatusCode != ti.StatusCode)
                    {
                        LastStatusCode = ti.StatusCode;
                        VLog.Info($"RTStoreStatus:{RTStoreStatus},StatusCode:{ti.StatusCode},StatusText:{ti.StatusText},OnlineStatus:{ti.OnlineStatus},capacity:{ServerCM.capacity}");
                    }
                    CurrentTowerStatusText = $"[TI={ti.StatusCode}-{ti.StatusText}]";
                    ServerCM.Temperature = ti.Temperature;
                    ServerCM.Humidity = ti.Humidity;
                    if (ServerCM.Humidity > ServerCM.Max_Humidity || ServerCM.Temperature > ServerCM.Max_Temperature)
                    {
                        Msg.add(crc.GetString("Res0098.70dccffd","温湿度超限"), MsgLevel.alarm);
                    }

                    if (ti.StatusCode == 26 && ti.StatusText == "Ready")
                    {
                        ServerCM.storeStatus = StoreStatus.StoreOnline;

                        if (RTStoreStatus == RTStoreStatus.OutMoveExecute) {
                            TheLine.emptyOut(CurrentTerminalReelID);
                            TheLine.UpdateLocInfo("", CurrentTerminalReelID, TheLine.LineStatusE.BOXDOOR_NOREEL, CID);
                            VLog.Info("检测到料盘空出 reelid:"+ CurrentTerminalReelID);
                        }

                        if (RTStoreStatus != RTStoreStatus.LockToInStore && RTStoreStatus != RTStoreStatus.LockToOutStore && RTStoreStatus != RTStoreStatus.InStoreReady)
                        {
                            if (RTStoreStatus != RTStoreStatus.Ready)
                                VLog.Info("料仓已空闲");
                            RTStoreStatus = RTStoreStatus.Ready;
                            TerminalError = false;
                            LastStatusTime = DateTime.Now;
                            if (OutStoreJobList.Count > 0)
                            {
                                if (OutStoreJobList.Dequeue(out JobInfo jobInfo))
                                {
                                    RTStoreStatus = RTStoreStatus.LockToOutStore;
                                    if (!ServerCM.BeginOutStore(jobInfo.Clone(), VLog))
                                    {
                                        Msg.add(crc.GetString("Res0105.f3331370","发送出库指令失败") + ":" + jobInfo.WareNum, MsgLevel.alarm);
                                        RTStoreStatus = RTStoreStatus.Ready;
                                    }
                                    CurrentTerminalReelID = jobInfo.WareNum;
                                }
                            }
                            if (InStoreJobInfo != null)
                            {
                                VLog.Info("入库成功:" + InStoreJobInfo.ToStr());
                                string[] substrings = InStoreJobInfo.WareNum.Split('#');
                                if (substrings.Length > 2)
                                {
                                    string secondSubstring = substrings[1].Substring(1);
                                    InStoreEnd(secondSubstring);
                                }
                                InStoreJobInfo = null;
                            }
                        }
                        else if ((DateTime.Now - LastStatusTime).TotalSeconds > 30)
                        {
                            
                            if (InStoreJobInfo != null)
                                CurrentTerminalReelID = InStoreJobInfo.WareNum;
                            if (RTStoreStatus == RTStoreStatus.InStoreReady)
                            {
                                TerminalError = true;//入库超时30秒没有入库
                                VLog.Error($"入库超时出错,没有执行入库过程,RTStoreStatus={RTStoreStatus}:" + InStoreJobInfo?.ToStr());
                                CurrentTowerStatusText = crc.GetString("Res0065", "入库错误,没有执行入库过程");
                                Msg.add($"TerminalError" + crc.GetString("Res0099.42525c5f", "入库超时"), MsgLevel.alarm);
                            }
                            else if (RTStoreStatus == RTStoreStatus.LockToInStore)
                            {
                                TerminalError = true;//入库超时30秒没有入库
                                VLog.Error($"入库超时出错,没有检测到料盘,RTStoreStatus={RTStoreStatus}:" + InStoreJobInfo?.ToStr());
                                CurrentTowerStatusText = crc.GetString("Res0065", "入库错误,没有执行入库过程");
                                Msg.add($"TerminalError:" + crc.GetString("Res0099.42525c5f", "入库超时"), MsgLevel.alarm);
                            }
                            else if (RTStoreStatus == RTStoreStatus.LockToOutStore)
                            {                                
                                VLog.Error($"出库超时出错,没有检测到出库信息,RTStoreStatus={RTStoreStatus}:" + CurrentTerminalReelID);
                                CurrentTowerStatusText = "出库错误,没有执行出库过程";
                                Msg.add($"TerminalError:" + "出库超时", MsgLevel.alarm);
                            }
                            else
                            {
                                VLog.Error($"未知状态超时,RTStoreStatus={RTStoreStatus}:" + InStoreJobInfo?.ToStr());
                                Msg.add($"TerminalError:" + "料仓状态异常", MsgLevel.warning);
                            }
                            
                        }
                    }
                    else if (ti.StatusCode == 1031 || ti.StatusCode == 1030) //分配库位,入库过程
                    {
                        ServerCM.storeStatus = StoreStatus.InStoreExecute;
                        if (RTStoreStatus != RTStoreStatus.InStoreExecute)
                            VLog.Info("入库执行中");
                        RTStoreStatus = RTStoreStatus.InStoreExecute;
                    }
                    else if (ti.StatusCode == 1032) //料仓已经检测到料盘
                    {
                        if ((DateTime.Now - LastStatusTime).TotalSeconds > 30)
                        {
                            RTStoreStatus = RTStoreStatus.InStoreDataTimeOut;
                        }
                        if (RTStoreStatus != RTStoreStatus.InStoreReady && InStoreJobInfo != null)
                        {
                            LastStatusTime = DateTime.Now;
                            VLog.Info("物料已在舱口");
                            RTStoreStatus = RTStoreStatus.InStoreReady;

                            if (!ServerCM.BeginInStore(CID, InStoreJobInfo))
                            {
                                RTStoreStatus = RTStoreStatus.LockToInStore;
                                //Msg.add(CID + crc.GetString("Res0051", "无法入库"), MsgLevel.alarm);
                                VLog.Info("入库指令失败:" + InStoreJobInfo.ToStr());
                            }
                            CurrentTerminalReelID = InStoreJobInfo.WareNum;
                            //Thread.Sleep()

                        }
                    }
                    else if (ti.StatusCode == 1040) //出库过程中
                    {
                        ServerCM.storeStatus = StoreStatus.OutMoveExecute;
                        if (RTStoreStatus != RTStoreStatus.OutMoveExecute)
                            VLog.Info("出库执行中");
                        RTStoreStatus = RTStoreStatus.OutMoveExecute;
                    }
                    else if (ti.StatusCode == 1041) //出库到舱门口
                    {
                        if (InStoreJobInfo == null) //没有入库信息,判断是正常出库
                        {
                            if (RTStoreStatus != RTStoreStatus.OutStoreReady)
                            {
                                VLog.Info("出库物料已到舱门口:" + CurrentTerminalReelID);
                                OutStoreEnd(CurrentTerminalReelID, CID);
                            }


                            RTStoreStatus = RTStoreStatus.OutStoreReady;
                            OutStoreJobList.ClearLastPosid();
                        }
                        else
                        {
                            TerminalError = true; //有入库信息的情况下,出现出库状态
                            VLog.Info("异常出库:" + CurrentTerminalReelID);

                        }
                    }
                    else if (ti.StatusCode == 0 || ti.StatusCode == 18)
                    {
                        RTStoreStatus = RTStoreStatus.Offline;
                        ServerCM.storeStatus = StoreStatus.None;
                    }
                    else if (ti.StatusCode >= 310000)
                    {
                        if (RTStoreStatus!=RTStoreStatus.InStoreError)
                            LastProcessErrorTime=DateTime.Now.AddSeconds(10);

                        Msg.add($"StatusCode:{ti.StatusCode},StatusText:{ti.StatusText},OnlineStatus:{ti.OnlineStatus}", MsgLevel.warning);
                        RTStoreStatus = RTStoreStatus.InStoreError;
                        ServerCM.storeStatus = StoreStatus.InStoreFaild;
                        
                        //CurrentTowerStatusText = $"{ti.StatusText}-{ti.OnlineStatus}";
                        //InStoreJobInfo = null;
                    }
                    else if (ti.StatusCode < 10000)
                    {
                        RTStoreStatus = RTStoreStatus.Busy;
                        ServerCM.storeStatus = StoreStatus.None;
                        //VLog.Info($"StatusCode:{ti.StatusCode},StatusText:{ti.StatusText},OnlineStatus:{ti.OnlineStatus}");
                        Msg.add($"StatusCode:{ti.StatusCode},StatusText:{ti.StatusText},OnlineStatus:{ti.OnlineStatus}", MsgLevel.alarm);
                    }
                    else
                    {
                        //VLog.Error($"StatusCode:{ti.StatusCode},StatusText:{ti.StatusText},OnlineStatus:{ti.OnlineStatus}");
                        Msg.add($"StatusCode:{ti.StatusCode},StatusText:{ti.StatusText},OnlineStatus:{ti.OnlineStatus}", MsgLevel.alarm);
                        ServerCM.storeStatus = StoreStatus.InTrouble;
                        RTStoreStatus = RTStoreStatus.Error;
                        //CurrentTowerStatusText = $"{ti.StatusText}-{ti.OnlineStatus}";
                    }
                }
                else
                {

                    ServerCM.storeStatus = StoreStatus.None;
                    RTStoreStatus = RTStoreStatus.Offline;
                }
                /*
                18 offline
                26 Ready/Idle
                1031 loading material
                1032 material put into Terminal from outside
                1040 出库执行中
                1041 unloading material 物料已到舱门口
                1042 material unloaded to Terminal from Tower 物料已取走
                6015 Reel already loaded.
                3068 初始化中
                310117 Opertion denied
                310249 Error Reel Sensor (249)
                310107,No scancode (107)
                310234,Error clamping on opening (234)
                */
                //统计剩余容量
                string capacity = "";
                for (int i = 0; i < ti.Slots.Count; i++)
                {
                    var sn = ti.Slots[i].Slotname;
                    int w = 0;
                    int h = 0;
                    if (sn.StartsWith("s15"))
                    {
                        w = 15;
                        int.TryParse(sn.Substring(3), out h);
                    }
                    else if (sn.StartsWith("s13"))
                    {
                        w = 13;
                        int.TryParse(sn.Substring(3), out h);
                    }
                    else if (sn.StartsWith("s7"))
                    {
                        w = 7;
                        int.TryParse(sn.Substring(2), out h);
                    }
                    //boxStatus.data.Add("capacity", "7X8=1000;7X12=345;13X32=100;");
                    capacity += $"{w}X{h}={ti.Slots[i].Slots_free};";
                    SlotsInfo[$"{w}X{h}"] = $"{ti.Slots[i].Slots_used}/{ti.Slots[i].Slots_free}";
                }
                ServerCM.capacity = capacity;
            }
            catch (Exception ex)
            {
                ServerCM.storeStatus = StoreStatus.None;
                RTStoreStatus = RTStoreStatus.Offline;
                VLog.Error("VStore Error:" + ex);
            }
            finally
            {
                ServerCM.ProcessMsg(Msg.msg);
                Msg.clear();
            }
        }
        public Dictionary<string, string> SlotsInfo = new Dictionary<string, string>();
        public string GetStateStr()
        {
            if (!TowerInfo.Enable)
            {
                return "Disable";
            }
            if (RTStoreStatus == RTStoreStatus.OutStoreReady)
                return crc.GetString("Res0066", "出库中") + (!string.IsNullOrEmpty(CurrentTerminalReelID) ? "SN:" + CurrentTerminalReelID : "");

            if (RTStoreStatus == RTStoreStatus.LockToInStore)
                return crc.GetString("Res0067", "等待入库信息");

            if (RTStoreStatus == RTStoreStatus.LockToOutStore)
                return "等待出库";

            if (RTStoreStatus == RTStoreStatus.InStoreExecute || RTStoreStatus == RTStoreStatus.InStoreReady)
                return crc.GetString("Res0068", "入库中") + " Barcode:" + InStoreJobInfo?.WareNum;

            if (RTStoreStatus == RTStoreStatus.InStoreError)
                return crc.GetString("Res0069", "入库出错,物料NG") + " Barcode:" + InStoreJobInfo?.WareNum;

            if (RTStoreStatus == RTStoreStatus.Error)
                return CurrentTowerStatusText;

            return crc.GetString("Res0070", "空闲中");
        }
        /// <summary>
        /// 当前入库任务信息
        /// </summary>
        public volatile JobInfo InStoreJobInfo;
        StoreJobList OutStoreJobList;
        public void RequestInStore(JobInfo jobInfo) {
            LastStatusTime=DateTime.Now;
            TerminalError = false;
            InStoreJobInfo = jobInfo.Clone();
           //return vc.BeginInStore(CID, jobInfo);
        }

        public bool OutStoreEnd(string reelid,string towerid) {
            CurrentTerminalReelID = reelid;
            TheLine.UpdateLocInfo("", CurrentTerminalReelID, TheLine.LineStatusE.BOXDOOR, towerid);
            return ServerCM.SendStoreState("", reelid, StoreStatus.OutStoreEnd);
        }
        public bool InStoreEnd(string posid)
        {
            return ServerCM.SendStoreState("", posid, StoreStatus.InStoreEnd);
        }

        internal void log(string v)
        {
            VLog.Info(v);
        }
    }
    public enum RTStoreStatus {
        Offline,
        Ready,
        InStoreReady,
        InStoreExecute,
        InStoreError,
        OutStoreReady,
        OutMoveExecute,
        NGOutReady,
        /// <summary>
        /// 锁定料仓准备入库
        /// </summary>
        LockToInStore,
        /// <summary>
        /// 出库锁定料仓
        /// </summary>
        LockToOutStore,
        Busy,
        Error,
        InStoreDataTimeOut
    }
}