TrayManager.cs 16.8 KB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426
using Newtonsoft.Json;
using OnlineStore;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using RemoteSheardObject;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.IO;
using System.Linq;
using System.Text;
using System.Threading.Tasks;

namespace DeviceLibrary
{
    public static partial class TrayManager
    {
        public static Dictionary<string,TrayInfo> Traylist = new Dictionary<string,TrayInfo>();

        /// <summary>
        /// 处理更新托盘信息
        /// </summary>
        /// <param name="rfid"></param>
        /// <param name="addr"></param>
        /// <param name="trayInfo"></param>
        /// <returns>是否放行 放行true, 拦截false</returns>
        public static bool Process(MoveInfo moveInfo,string rfid, int addr,int reelcheck, out TrayInfo trayInfo) {
            lock (Traylist)
            {
                moveInfo.log($"处理RFID:{rfid},地址{addr},设备:{(AddrDesc.ContainsKey(addr)? AddrDesc[addr]:"")}");
                if (!Traylist.ContainsKey(rfid))
                {
                    Traylist.Add(rfid, new TrayInfo());
                    Traylist[rfid].RFID = rfid;
                }
                Traylist[rfid].LastUpdateTime = DateTime.Now;
                Traylist[rfid].LastAddr = addr;
                Traylist[rfid].Destination = TrayManager.AddrDesc[Traylist[rfid].DestinationAddr];
                Traylist[rfid].LastPosition = TrayManager.AddrDesc[Traylist[rfid].LastAddr];
                if (reelcheck == 0)
                    Traylist[rfid].HasLoadCheck--;
                else if (reelcheck == 1)
                    Traylist[rfid].HasLoadCheck = 1;
                trayInfo = Traylist[rfid];
                //Statistics();
            }
            return true;
        }
        /// <summary>
        /// 设置托盘物料信息
        /// </summary>
        /// <param name="rfid"></param>
        /// <param name="requestLoadInfo"></param>
        public static void SetTrayLoadInfo(string rfid, RequestLoadInfo  requestLoadInfo)
        {
            lock (Traylist)
            {
                LogUtil.info($"SetTrayLoadInfo:{rfid},{requestLoadInfo?.LoadParam?.ToStr()},{requestLoadInfo?.DeviceGroupName}");
                if (requestLoadInfo == null)
                {
                    Traylist[rfid].SetToEmpty();
                }
                else
                {
                    Traylist[rfid].LoadType = (TrayTypeE)Enum.Parse(typeof(TrayTypeE), requestLoadInfo.TrayType);
                    Traylist[rfid].TrayParam = requestLoadInfo.LoadParam.clone();
                    Traylist[rfid].DestinationAddr = GetAddrByGroupName(requestLoadInfo.DeviceGroupName);
                    Traylist[rfid].HasLoadCheck = 1;
                    LogUtil.info("设置托盘信息:" + Traylist[rfid].LoadType + "," + Traylist[rfid].TrayParam.ToStr() + "," + requestLoadInfo.DeviceGroupName);
                }
                SaveTrayInfo();
            }
        }
        static void SaveTrayInfo() {
            try
            {
                var TL = Traylist.Where(t => t.Value.DestinationAddr >= 0).ToDictionary(a => a.Key, a => a.Value);
                ConfigHelper.Config.FileSave(JsonConvert.SerializeObject(TL), "Config\\TrayList.temp~");
                ConfigHelper.Config.FileSave(JsonConvert.SerializeObject(TL), "Config\\TrayList.temp");
            }
            catch (Exception ex)
            {
                LogUtil.error("托盘信息保存失败:" + ex);
            }
        }
        /// <summary>
        /// deviceGroupName,RequestLoadInfo
        /// </summary>
        public static Dictionary<string, RequestLoadInfo> TrayRequest = new Dictionary<string, RequestLoadInfo>();
        public static bool TryGetTrayRequest(string deviceGroupName,string rfid,out ReelParam reelParam)
        {
            reelParam = null;
            LogUtil.info($"[{deviceGroupName}] HasTrayRequest:{deviceGroupName},{rfid},{TrayRequest.ContainsKey(deviceGroupName)}");
            lock (TrayRequest)
            {
                if (!TrayRequest.ContainsKey(deviceGroupName))
                    return false;

                bool hasrequest = rfid.StartsWith(TrayRequest[deviceGroupName].TrayType, true, null);
                if (hasrequest)
                {
                    reelParam = TrayRequest[deviceGroupName].LoadParam?.clone();
                    TrayRequest.Remove(deviceGroupName);
                    return true;
                }
                else
                    return false;
            }
        }
        public static bool TestTrayRequest(string deviceGroupName)
        {
            return TrayRequest.ContainsKey(deviceGroupName);
        }
        public static void ClearTrayRequest(string deviceGroupName)
        {
            lock (TrayRequest)
            { TrayRequest.Remove(deviceGroupName); }
            }
        /// <summary>
        /// 设置托盘需求
        /// </summary>
        /// <param name="requestLoadInfo"></param>
        public static void SetTrayRequest(RemoteLoad remoteLoad)
        {
            LogUtil.info($"SetTrayRequest:{remoteLoad.GroupName}=>{remoteLoad.RequestLoadInfo.DeviceGroupName},{remoteLoad.RequestLoadInfo.TrayType}");
            lock (TrayRequest)
            {
                if (!TrayRequest.ContainsKey(remoteLoad.GroupName))
                    TrayRequest.Add(remoteLoad.GroupName, remoteLoad.RequestLoadInfo);

                TrayRequest[remoteLoad.GroupName] = remoteLoad.RequestLoadInfo;
            }
        }
        public static bool CalcNeedTrans(int curaddr1, int destaddr1, bool hasload) {
            if (!hasload)
            {
                var addrs = TrayRequest.Values.Select(x => new { TaryType = x.GetTrayType, Addr = GetAddrByGroupName(x.DeviceGroupName) }).ToList();
                foreach (var a in addrs)
                {
                    var trayaddrs = TrayManager.Traylist.Values.Where(t => (DateTime.Now - t.LastUpdateTime).TotalSeconds < 30 && t.TrayType == a.TaryType && !hasload).Select(t => t.LastAddr).ToList();
                    if (trayaddrs.Count == 0)
                        return false;

                    var ttt = 0;
                    if (curaddr1 == 9)
                        ttt = 15;
                    else if (curaddr1 == 4)
                        ttt = 19;
                    else if (curaddr1 == 19)
                        ttt = 4;
                    //当前托盘到需求距离
                    var ts = dis(a.Addr, ttt);
                    return !(trayaddrs.Where(t1 => dis(a.Addr, t1) < ts).Count() > 0);
                };
                
                return false;
            }
            else
                return calc(curaddr1, destaddr1);

            bool calc(int curaddr, int destaddr)
            {
                if (destaddr == -1)
                    return false;
                if (curaddr == 9 && (destaddr > 15 || destaddr < 9))
                    return true;

                if (curaddr == 4 && (destaddr > 19 || destaddr < 4))
                    return true;
                if (curaddr == 19 && (destaddr > 4 && destaddr < 19))
                    return true;
                return false;
            }
            int dis(int needa,int trayb) {

                var d = needa - trayb;
                if (d >= 0)
                    return d;
                else
                    return d + 20;
            }
        }
        public static void SetToEmpty(string rfid)
        {
            lock (Traylist)
            {
                LogUtil.info("清空托盘信息 RFID:" + rfid);
                Traylist[rfid].SetToEmpty();
                SaveTrayInfo();
            }
            
        }
        /// <summary>
        /// 托盘释放
        /// </summary>
        /// <param name="requestLoadInfo"></param>
        public static void TrayRelease(RemoteLoad remoteLoad)
        {
            var requestLoadInfo = remoteLoad.RequestLoadInfo;
            LogUtil.info($"TrayRelease:{remoteLoad.GroupName},{requestLoadInfo.DeviceGroupName},{requestLoadInfo.IsEmpty},{requestLoadInfo?.LoadParam.ToStr()}");
            lock (requestLoadInfo)
            {
                var device = TrayStop.DeviceList[remoteLoad.GroupName];
                if (requestLoadInfo.IsEmpty)
                {
                    SetTrayLoadInfo(device.CurrrentRFID, null);
                }
                else { 
                    SetTrayLoadInfo(device.CurrrentRFID, requestLoadInfo);
                }
                LogUtil.info("释放设备:"+device.GroupName);
                device.TrayRelease();
            }
        }
        public static void TrayInfo(RemoteLoad remoteLoad)
        {
            var requestLoadInfo = remoteLoad.RequestLoadInfo;
            LogUtil.info($"TrayInfo:{remoteLoad.GroupName},{requestLoadInfo.DeviceGroupName},{requestLoadInfo.IsEmpty},{requestLoadInfo?.LoadParam.ToStr()}");
            lock (requestLoadInfo)
            {
                var device = TrayStop.DeviceList[remoteLoad.GroupName];
                if (requestLoadInfo.IsEmpty)
                {
                    SetTrayLoadInfo(device.CurrrentRFID, null);
                }
                else { 
                    SetTrayLoadInfo(device.CurrrentRFID, requestLoadInfo);
                }
            }
        }
        /// <summary>
        /// 移栽机构是否已空闲
        /// </summary>
        /// <param name="remoteLoad"></param>
        /// <returns></returns>
        public static bool IsFree(RemoteLoad remoteLoad)
        {
            var requestLoadInfo = remoteLoad.RequestLoadInfo;
            Debug.WriteLine($"IsFree:{remoteLoad.GroupName}{requestLoadInfo.DeviceGroupName}");
            lock (requestLoadInfo)
            {
                if (TransplantMove.DeviceList.ContainsKey(remoteLoad.GroupName))
                {
                    var device = TransplantMove.DeviceList[remoteLoad.GroupName];
                    return device.IsFree();
                }
                if (TrayStop.DeviceList.ContainsKey(remoteLoad.GroupName))
                {
                    var device = TrayStop.DeviceList[remoteLoad.GroupName];
                    return device.IsFree();
                }
            }
            return false;
        }

        /// <summary>
        /// 空托盘数量
        /// </summary>
        public static int EmptyCount;
        /// <summary>
        /// 入库托盘数量
        /// </summary>
        public static int InStoreCount;
        /// <summary>
        /// 出库托盘数量
        /// </summary>
        public static int OutStoreCount;
        /// <summary>
        /// 离线托盘数量
        /// </summary>
        public static int OfflineCount;
        public static int TotalCount{ get => EmptyCount + InStoreCount + OutStoreCount; }

        static DateTime lastrefresh;
        public static void Statistics() {
            EmptyCount = 0;
            InStoreCount = 0;
            OutStoreCount = 0;
            OfflineCount = 0;
            lastrefresh = DateTime.Now;
            Traylist.Values.ToList().ForEach(ti=> {
                if ((lastrefresh - ti.LastUpdateTime).TotalSeconds > 60)
                {
                    ti.isOnline = false;
                    OfflineCount++;
                }
                if (ti.HasLoad) {
                    if (ti.Direction == DirectionE.In)
                        InStoreCount++;
                    else
                        OutStoreCount++;
                } else {
                    EmptyCount++;
                }            
            });
        }
    }

    
    public class TrayInfo {
        string _rfid;
        public string RFID { get => _rfid; set {
                try
                {
                    var ss = Enum.GetNames(typeof(TrayTypeE));
                    TrayType = (TrayTypeE)Enum.Parse(typeof(TrayTypeE), ss.ToList().Find(s => value.StartsWith(s)));
                    _rfid = value;
                }
                catch (Exception ex) {
                    LogUtil.error($"获取RFID的类型时出错:{value}");
                }
            }
        }
        public string Destination;
        public int DestinationAddr=-1;
        public int LastAddr=-1;
        public string LastPosition;
        public bool HasLoad { get => LoadType != TrayTypeE.None; }
        public TrayTypeE LoadType = TrayTypeE.None;
        public TrayTypeE TrayType;
        public DateTime LastUpdateTime;
        public ReelParam TrayParam;
        public int HasLoadCheck = 0;
        public DirectionE Direction { get => (Destination ==StoreCID.AMH_ML5_1 || Destination == StoreCID.AMH_ML5_2) ? DirectionE.Out : DirectionE.In; }
        public bool isOnline = true;
        public void SetToEmpty() {
            LogUtil.info("清空托盘信息,原信息:"+ Direction + "," + TrayParam?.ToStr()+ "," + LoadType+ "," + LoadType + ",");
            LoadType = TrayTypeE.None;
            DestinationAddr = -1;
            TrayParam = new ReelParam();
            HasLoadCheck = 0;
        }
    }

    public enum MagzineTypeE {
        C01,    //PCB治具
        C02,    //Pizza治具
        C03,    //Tray治具
        C04,    //ShoeBOX治具
    }
    public enum DirectionE
    {
        In,Out
    }
    public static partial class TrayManager
    {
        public static Dictionary<TrayTypeE, string> TrayTypeDesc = new Dictionary<TrayTypeE, string>();
        public static Dictionary<int, string> AddrDesc = new Dictionary<int, string>();
        static TrayManager() {
            TrayTypeDesc.Add(TrayTypeE.None, crc.GetString("Res0002","空"));
            TrayTypeDesc.Add(TrayTypeE.MTP1, crc.GetString("Res0004", "流水线料盘托盘"));
            TrayTypeDesc.Add(TrayTypeE.MTP2, crc.GetString("Res0003","流水线治具托盘"));            
            TrayTypeDesc.Add(TrayTypeE.S007, crc.GetString("Res0005","料串"));
            TrayTypeDesc.Add(TrayTypeE.M03, crc.GetString("Res0006","Tray料格"));
            TrayTypeDesc.Add(TrayTypeE.M02, crc.GetString("Res0007","PCB料格"));
            TrayTypeDesc.Add(TrayTypeE.M01, crc.GetString("Res0008","PizzaBOX料格"));
            TrayTypeDesc.Add(TrayTypeE.M04, crc.GetString("Res0009","ShoeBOX料格"));
            //TrayTypeDesc.Add(TrayTypeE.C01, crc.GetString("Res0010","PCB治具"));
            //TrayTypeDesc.Add(TrayTypeE.C02, crc.GetString("Res0011","Pizza治具"));
            //TrayTypeDesc.Add(TrayTypeE.C03, crc.GetString("Res0012","Tray治具"));
            //TrayTypeDesc.Add(TrayTypeE.C04, crc.GetString("Res0013","ShoeBOX治具"));
            if (File.Exists("Config\\TrayList.temp"))
            {
                bool isreadok = false;
                try
                {
                    var tl = File.ReadAllText("Config\\TrayList.temp");
                    Traylist = JsonConvert.DeserializeObject<Dictionary<string, TrayInfo>>(tl);

                    isreadok = Traylist != null;
                    if (!isreadok)
                        LogUtil.error("启动时托盘信息加载失败");
                }
                catch (Exception ex)
                {
                    LogUtil.error("启动时托盘信息加载失败:" + ex);
                }
                if (isreadok)
                    return;
                try
                {
                    var tl = File.ReadAllText("Config\\TrayList.temp~");
                    Traylist = JsonConvert.DeserializeObject<Dictionary<string, TrayInfo>>(tl);
                    if (Traylist == null)
                    {
                        LogUtil.error("启动时托盘信息加载失败");
                        Traylist = new Dictionary<string, TrayInfo>();
                    }
                }
                catch (Exception ex)
                {
                    LogUtil.error("启动时托盘备份信息加载失败:" + ex);
                    Traylist = new Dictionary<string, TrayInfo>();
                }

            }
        }
        public static void Init(Dictionary<string, DeviceGroup> deviceGroup) {
            if (!AddrDesc.ContainsKey(-1))
                AddrDesc.Add(-1, crc.GetString("Res0014", "未知"));
            foreach (var dg in deviceGroup) {
                
                if (dg.Value.addr_2 >= 0)
                {
                    if (!AddrDesc.ContainsKey(dg.Value.addr_1))
                        AddrDesc.Add(dg.Value.addr_1, dg.Value.GroupName + "-1");
                    if (!AddrDesc.ContainsKey(dg.Value.addr_2))
                        AddrDesc.Add(dg.Value.addr_2, dg.Value.GroupName + "-2");
                }
                else {
                    if (!AddrDesc.ContainsKey(dg.Value.addr_1))
                        AddrDesc.Add(dg.Value.addr_1, dg.Value.GroupName);
                }
            }
        }
        /// <summary>
        /// 获取设备地址
        /// </summary>
        /// <returns></returns>
        public static int GetAddrByGroupName(string groupname) {
            var addr = AddrDesc.Where(a => a.Value == groupname).First();

            return addr.Key;
        }
    }
}