VerticalStoreBean_InOut.cs 18.4 KB
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using DeviceLib;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.Linq;
using System.Text;
using System.Threading;

namespace OnlineStore.DeviceLibrary
{
    partial class VerticalStoreBean
    {
        public bool WaitCanCloseDoor = false;
        public bool CanCloseDoor = false;
        private Stopwatch moveWatch = new Stopwatch();
        #region 自动出入库参数
        private int CurrInOutCount = 0;
        private int CurrInOutACount = 0;

        public List<string> PositionNumList = new List<string>();
       
        public bool autoNext = false; 
        public int autoJiange = 3;
        public int autoPositionIndex = 0;
        public string autoMsg = "";
        public int AutoStartIndex = -1;

        #endregion


        #region CheckWait

        private void CheckWait()
        {
            List<WaitResultInfo> list = MoveInfo.WaitList;
            //当等待超过一分钟时,需要打印提示 
            TimeSpan span = DateTime.Now - MoveInfo.LastSetpTime;
            string NotOkMsg = "";
            if (list.Count <= 0)
            {
                MoveInfo.EndStepWait();
                return;
            }
            bool isOk = true;
            if (MoveInfo.OneWaitCanEndStep)
            {
                isOk = false;
            }
            foreach (WaitResultInfo wait in list)
            {
                if (wait.IsEnd)
                {
                    continue;
                }
                NotOkMsg = wait.ToStr();
                if (wait.WaitType == 1)
                {
                    string msg = "";
                    if (wait.IsHomeMove)
                    {
                        wait.IsEnd = AxisBean.HomeMoveIsEnd(MoveInfo, wait.AxisInfo, out msg);
                    }
                    else
                    {
                        wait.IsEnd = AxisBean.ACAxisMoveIsEnd(MoveInfo, wait.AxisInfo, wait.TargetPosition, wait.TargetSpeed, out msg);
                    }
                    if (!msg.Equals(""))
                    {
                        isOk = false;
                        WarnMsg = msg;
                        Alarm(StoreAlarmType.AxisMoveError, wait.AxisInfo.ProName, WarnMsg, MoveInfo.MoveType);
                        break;
                    }
                }
                else if (wait.WaitType == 2)
                {
                    wait.IsEnd = IOManager.IOValue(wait.IoType).Equals(wait.IoValue);
                    int timeOutMs = Config.IOSingle_TimerOut;

                    if ((!wait.IsEnd) && span.TotalMilliseconds > timeOutMs)
                    {
                        ConfigIO io = Config.getWaitIO(wait.IoType);
                        WarnMsg = Name + " 等待信号" + io.DisplayStr + "=" + wait.IoValue + "超时!";
                        Alarm(StoreAlarmType.IoSingleTimeOut, io.ElectricalDefinition, WarnMsg, MoveInfo.MoveType);
                        LogUtil.error(Name + wait.IoType + "等待信号(" + io.DisplayStr + "=" + wait.IoValue + ") 超时", 14);
                        isOk = false;
                        break;
                    }
                }
                else if (wait.WaitType == 3)
                {
                    wait.IsEnd = (span.TotalMilliseconds >= wait.TimeMSeconds);
                }
                else if (wait.WaitType.Equals(7))
                {
                    wait.IsEnd =( CanCloseDoor);
                }

                if (wait.IsEnd)
                {
                    if (MoveInfo.OneWaitCanEndStep)
                    {
                        isOk = true;
                        break;
                    }
                }
                else
                {
                    if (!MoveInfo.OneWaitCanEndStep)
                    {
                        isOk = false;
                        break;
                    }
                }
            }
            if (isOk)
            {
                MoveInfo.EndStepWait();
            }
            else if (span.TotalSeconds > MoveInfo.TimeOutSeconds)
            {
                WarnMsg = Name + "【" + MoveInfo.MoveType + "】【" + MoveInfo.MoveStep + "】等待超时  [" + NotOkMsg
                    + "]已等待[" + Math.Round(span.TotalSeconds, 1) + "]秒";
                LogUtil.error(WarnMsg, 100);
                Alarm(StoreAlarmType.IoSingleTimeOut, "", WarnMsg, MoveInfo.MoveType);
            }
        }

        #endregion

        #region 入库


        public override bool StartInStore(InOutParam param)
        {
            WaitCanCloseDoor = false;
            param.paramType = MoveType.InStore;
            string posId = param != null ? param.PosId : "";
            if (runStatus.Equals(StoreRunStatus.Runing) && MoveInfo.MoveType.Equals(MoveType.None))
            {
                if (param.Position == null)
                {
                    LogUtil.error(Name + " 启动 " + param.LogName + "失败,找不到库位信息");
                    return false;
                }

                LogUtil.info(Name + " 启动 " + param.LogName);
                moveWatch.Restart();
                runStatus = StoreRunStatus.Busy;
                storeStatus = StoreStatus.InStoreExecute;
                MoveInfo.NewMove(MoveType.InStore, param);

                MoveInfo.NextMoveStep(StoreMoveStep.SI_01_Wait);
                InStoreLog("开始入库:等待光栅未被遮挡");
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SafetyLightCurtains, IO_VALUE.HIGH));
                return true;
            }
            else
            {
                LogUtil.error(Name + " 启动 " + param.LogName + "出错,当前状态:[" + runStatus + "],[" + MoveInfo.MoveType + "]");
                return false;
            }
        }
     

        protected override void InStoreProcess()
        { 
            if (MoveInfo.IsInWait)
            {
                CheckWait();
            }
            if (MoveInfo.IsInWait)
            {
                return;
            }
            if (MoveInfo.IsStep(StoreMoveStep.SI_01_Wait))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SI_02_CloseDoor);
                InStoreLog(" 关闭升降门,关闭所有灯");
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                DoorBean.StartClose(MoveInfo);
                LEDManager.GetLedModule(Config.LED_IP).AllLightOff();
            }
            else if (MoveInfo.IsStep(StoreMoveStep.SI_02_CloseDoor))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SI_03_MiddleToP2);
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                InStoreLog(" 旋转轴到P2点");
                MiddleAxis.AbsMove(MoveInfo, MoveInfo.MoveParam.Position.MiddleAxis_P2, Config.MiddleAxis_P2_Speed);
            }
            else if (MoveInfo.IsStep(StoreMoveStep.SI_03_MiddleToP2))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SI_04_OpenDoor);
                InStoreLog(" 打开升降门,打开库位灯蓝色 ,更新状态为入仓完成 ");
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                DoorBean.StartOpen(MoveInfo);
                List<Light> lights = new List<Light>();
                foreach(int index in MoveInfo.MoveParam.Position.GetLedList())
                {
                    lights.Add(Light.BlueLight(MoveInfo.MoveParam.Position.LedDmx, index));
                }
                LEDManager.GetLedModule(Config.LED_IP).OnlyLightOn(lights.ToArray<Light>());
                UpdateLastStatus(StoreStatus.InStoreEnd);

            }
            else if (MoveInfo.IsStep(StoreMoveStep.SI_04_OpenDoor))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SI_05_WaitCloseDoor);
                InStoreLog(" 等待关门 ");
                WaitCanCloseDoor = true;
                CanCloseDoor = false;
                MoveInfo.WaitList.Add(WaitResultInfo.WaitCloseDoor());
            }
            else if (MoveInfo.IsStep(StoreMoveStep.SI_05_WaitCloseDoor))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SI_06_CloseDoor);
                InStoreLog(" 开始关门 ");
                WaitCanCloseDoor = false;
                CanCloseDoor = false;
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                DoorBean.StartClose(MoveInfo);
            }
            else if (MoveInfo.IsStep(StoreMoveStep.SI_06_CloseDoor))
            { 
                TimeSpan span = moveWatch.Elapsed;
                moveWatch.Stop();
                LogUtil.info(Name + "  【" + MoveInfo.MoveParam.LogName + "】 结束,耗时【" + FormUtil.GetSpanStr(span) + "】!");
                MoveInfo.EndMove();
                runStatus = StoreRunStatus.Runing;
                //设备连接,入库后,BOX恢复原始状态 
                storeStatus = StoreStatus.StoreOnline;
                InOutEndProcess(MoveType.InStore);
            }
            else
            {
                LogUtil.info(Name + " 入库," + MoveInfo.MoveStep + ",没有对应的处理!");
            }
        }
        
        #endregion


        #region 出库

        public override bool StartOutStore(InOutParam param)
        {
            WaitCanCloseDoor = false;
            param.paramType = MoveType.OutStore;
            if (runStatus.Equals(StoreRunStatus.Runing) && MoveInfo.MoveType.Equals(MoveType.None))
            {
                if (param.Position == null)
                {
                    LogUtil.error(Name + " 启动 " + param.LogName + "失败,找不到库位信息");
                    return false;
                }

                moveWatch.Restart();
                LogUtil.info(Name + "启动 " + param.LogName + "   ");
                runStatus = StoreRunStatus.Busy;
                storeStatus = StoreStatus.OutStoreExecute;
                MoveInfo.NewMove(MoveType.OutStore, param);

                MoveInfo.NextMoveStep(StoreMoveStep.SO_01_Wait);
                InStoreLog("开始出库:等待光栅未被遮挡");
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SafetyLightCurtains, IO_VALUE.HIGH));
                return true;
            }
            else
            {
                LogUtil.error(Name + " 启动 " + param.LogName + "出错,当前状态:[" + runStatus + "],[" + MoveInfo.MoveType + "]");
                return false;
            }
        }

        protected override void OutStoreProcess()
        { 
            if (MoveInfo.IsInWait)
            {
                CheckWait();
            }
            if (MoveInfo.IsInWait)
            {
                return;
            }
            if (MoveInfo.IsStep(StoreMoveStep.SO_01_Wait))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SO_02_CloseDoor);
                InStoreLog(" 关闭升降门,关闭所有灯");
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                DoorBean.StartClose(MoveInfo);
                LEDManager.GetLedModule(Config.LED_IP).AllLightOff();
            }
            else if (MoveInfo.IsStep(StoreMoveStep.SO_02_CloseDoor))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SO_03_MiddleToP2);
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                InStoreLog(" 旋转轴到P2点");
                MiddleAxis.AbsMove(MoveInfo, MoveInfo.MoveParam.Position.MiddleAxis_P2, Config.MiddleAxis_P2_Speed);
            }
            else if (MoveInfo.IsStep(StoreMoveStep.SO_03_MiddleToP2))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SO_04_OpenDoor);
                InStoreLog(" 打开升降门,打开库位灯绿色 ,更新状态为出仓完成 ");
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                DoorBean.StartOpen(MoveInfo);
                List<Light> lights = new List<Light>();
                foreach (int index in MoveInfo.MoveParam.Position.GetLedList())
                {
                    lights.Add(Light.GreenLight(MoveInfo.MoveParam.Position.LedDmx, index));
                }
                LEDManager.GetLedModule(Config.LED_IP).OnlyLightOn(lights.ToArray<Light>());
                UpdateLastStatus(StoreStatus.OutStoreBoxEnd);

            }
            else if (MoveInfo.IsStep(StoreMoveStep.SO_04_OpenDoor))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SO_05_WaitCloseDoor);
                InStoreLog(" 等待关门 ");
                WaitCanCloseDoor = true;
                CanCloseDoor = false;
                MoveInfo.WaitList.Add(WaitResultInfo.WaitCloseDoor());
            }
            else if (MoveInfo.IsStep(StoreMoveStep.SO_05_WaitCloseDoor))
            {
                MoveInfo.NextMoveStep(StoreMoveStep.SO_06_CloseDoor);
                InStoreLog(" 开始关门 ");
                WaitCanCloseDoor = false;
                CanCloseDoor = false;
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                DoorBean.StartClose(MoveInfo);
            }
            else if (MoveInfo.IsStep(StoreMoveStep.SO_06_CloseDoor))
            {
                TimeSpan span = moveWatch.Elapsed;
                moveWatch.Stop();
                LogUtil.info(Name + "  【" + MoveInfo.MoveParam.LogName + "】 结束,耗时【" + FormUtil.GetSpanStr(span) + "】!");
                MoveInfo.EndMove();
                runStatus = StoreRunStatus.Runing;
                //设备连接,入库后,BOX恢复原始状态 
                storeStatus = StoreStatus.StoreOnline;
                InOutEndProcess(MoveType.OutStore);
            }
            else
            {
                LogUtil.info(Name + " 出库," + MoveInfo.MoveStep + ",没有对应的处理!");
            }

        }

        #endregion

        public void SureCloseDoor()
        {
            if (MoveInfo.MoveType.Equals(MoveType.InStore) && MoveInfo.MoveStep.Equals(StoreMoveStep.SI_05_WaitCloseDoor))
            {
                CanCloseDoor = true;
            }
            else if (MoveInfo.MoveType.Equals(MoveType.OutStore) && MoveInfo.MoveStep.Equals(StoreMoveStep.SO_05_WaitCloseDoor))
            {
                CanCloseDoor = true;
            }
        }

        private void UpdateLastStatus(StoreStatus status)
        {
            string posId = MoveInfo.MoveParam != null ? MoveInfo.MoveParam.PosId : "";
            lastPosId = posId;
            lastPosIdStatus = status;
            storeStatus = status;
            LogUtil.info(Name + "更新 LastStatus [" + lastPosIdStatus + "] [" + lastPosId + "] ");
        }

        private void InOutEndProcess(MoveType storeMoveType)
        {
            try
            {
                CurrInOutCount++;
                CurrInOutACount++;
                //是否自动进入出库状态
                if (!autoNext)
                {
                    return;
                }
                if (storeMoveType.Equals(MoveType.InStore))
                {
                    int newIndex = autoPositionIndex - 1;

                    if (newIndex < 0)
                    {
                        if (AutoStartIndex >= 0 && AutoStartIndex < PositionNumList.Count)
                        {
                            newIndex = AutoStartIndex;
                            LogUtil.info(Name + "下一个索引不存在,重新开始自动出入库,索引【" + AutoStartIndex + "】");
                        }
                        else
                        {
                            autoNext = false;
                            autoMsg = "自动出入库结束!";
                            LogUtil.info(Name + "下一个索引不存在,自动 出入库结束!");
                        }
                    }
                    else
                    {
                        autoPositionIndex = newIndex;
                        string posid = PositionNumList[autoPositionIndex];
                        InOutParam newParam = new InOutParam(MoveType.OutStore, posid);
                      
                            LogUtil.info(Name + "自动进入下一个出库:posid=" + posid);
                            autoMsg = "自动出库:" + posid;
                            StartOutStore(newParam);
                         
                    }
                }
                else if (storeMoveType.Equals(MoveType.OutStore))
                {
                    int newIndex = autoPositionIndex - autoJiange;
                    if (newIndex < 0)
                    {
                        if (AutoStartIndex >= 0 && AutoStartIndex < PositionNumList.Count)
                        {
                            newIndex = AutoStartIndex;
                            LogUtil.info(Name + "下一个索引不存在,重新开始自动出入库,索引【" + AutoStartIndex + "】");
                        }
                        else
                        {
                            autoNext = false;
                            autoMsg = "自动出入库结束!";
                            LogUtil.info(Name + "下一个索引不存在,自动 出入库结束!");
                        }
                    }
                    else
                    {
                        string posid = PositionNumList[newIndex];
                        InOutParam newParam = new InOutParam(MoveType.InStore, posid, "AAAAA");
                       
                            LogUtil.info(Name + "自动进入下一个入库:posid=" + posid);
                            autoMsg = "自动入库:" + posid;
                            StartInStore(newParam);
                         
                    }
                }
            }
            catch (Exception ex)
            {
                LogUtil.error(ex.ToString());
            }
        }
        

        private void InStoreLog(string msg)
        {
            string LogName = MoveInfo.MoveParam != null ? MoveInfo.MoveParam.LogName : "";
            LogUtil.info("" + LogName + " ["+MoveInfo.MoveStep+"]" + msg);
        }

        private void OutStoreLog(string msg)
        {
            string LogName = MoveInfo.MoveParam != null ? MoveInfo.MoveParam.LogName : "";
            LogUtil.info("" + LogName + " [" + MoveInfo.MoveStep + "]" + msg);
        }
         
        private void ResetLog(string msg)
        {
            LogUtil.info(Name+" "+MoveInfo.MoveType+ " ["+MoveInfo.MoveStep+"] " + msg);
        }
    }
}