DeviceStep.cs
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using log4net;
using OnlineStore.Common;
using OnlineStore.DeviceLibrary;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.IO;
using System.IO.Ports;
using System.Linq;
using System.Text;
using System.Windows.Forms;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
///0= 等待启动/已经停止,1=初始化完成, 2=正常运行中,3=可以进行新的处理,4=忙碌,重置
/// </summary>
public enum RunStatus
{
/// <summary>
/// 等待启动/已经停止
/// </summary>
Wait = 0,
/// <summary>
/// 初始化 ,原点返回状态中,只有流水线使用
/// </summary>
HomeMoving = 1,
/// <summary>
/// 设备正在重置中,请稍后
/// </summary>
Reset = 2,
/// <summary>
/// 正常运行中,可以进行新的处理
/// </summary>
Runing = 3,
/// <summary>
/// 正在忙碌中,请稍后
/// </summary>
Busy = 4,
}
/// <summary>
///1=设备联机(正常就绪)(入库后,BOX恢复原始状态)(出库后,移载装置恢复原始状态),
///2=急停,3=故障,4=警告,5=调试
/// 6=入库执行中,7=入仓完成,8=入仓失败
/// 9=出库执行,10=出仓完成,11=出库失败
/// </summary>
public enum DeviceStatus
{
None=0,
/// <summary>
/// 1=设备联机(正常就绪)(入库后,BOX恢复原始状态)(出库后,移载装置恢复原始状态),
/// </summary>
StoreOnline = 1,
/// <summary>
///2=急停中
/// </summary>
SuddenStop = 2,
/// <summary>
/// 3=故障中
/// </summary>
InTrouble = 3,
/// <summary>
/// 4=警告
/// </summary>
Warning = 4,
/// <summary>
/// 5=设备调试中
/// </summary>
Debugging = 5,
/// <summary>
/// 6=入库执行中
/// </summary>
InStoreExecute = 6,
/// <summary>
/// 7= 入仓位完成(料仓Box把料盘放入对应的库位中,装置还未恢复原始状态)
/// </summary>
InStoreEnd = 7,
/// <summary>
/// 8=入库失败
/// </summary>
InStoreFaild = 8,
/// <summary>
/// 9=出库执行中",
/// </summary>
OutStoreExecute = 9,
/// <summary>
///10= 出仓位完成( 料盘已经放到Box门口)
/// </summary>
OutStoreBoxEnd = 10,
/// <summary>
/// 12=移栽出库移栽过程中(移栽完成后变成OnLine)
/// </summary>
OutMoveExecute = 12,
/// <summary>
///11=出库失败
/// </summary>
OutStoreFaild = 11,
/// <summary>
/// 重置中(原点返回和重置都发此状态)
/// </summary>
ResetMove =13,
}
public enum StepEnum
{
Wait = 0,
#region 入料模块复位 1000 开始
/// <summary>
/// 入料模块复位: 开始回原点,批量轴复位
/// </summary>
IR01_Wait = 1001,
/// <summary>
/// 入料模块复位: 判断旋转轴是否应该到高点
/// 1,处于A,B,NG料口是,可以直接回取料升降轴。
/// 2,处于A, B两个暂存区时,升降轴先运动到该暂存区的取放料高点,旋转轴再回原点或待机点。
/// </summary>
IR02_UpdownUpMove,
/// <summary>
/// 入料模块复位: 旋转轴回原点
/// </summary>
IR03_MiddleHome,
/// <summary>
/// 入料模块复位: 旋转轴到待机点
/// </summary>
IR04_MiddleToP1,
/// <summary>
/// 入料模块复位: 升降轴原点返回
/// </summary>
IR05_UpdownHome,
/// <summary>
/// 入料模块复位:升降轴到P1
/// </summary>
IR06_UpdownToP1,
/// <summary>
/// 入料模块复位: 夹紧气缸放松
/// </summary>
IR07_ClampRelax,
/// <summary>
/// 入料模块复位: 等待批量轴复位结束
/// </summary>
IR08_WaitBatchMove,
#endregion
#region 入料模块取料 1100 开始
/// <summary>
/// 入库料串取料:升降轴到达P1
/// </summary>
II01_UpdownToP1= 1101,
/// <summary>
/// 入库料串取料A:取料旋转轴SVD13运动到P2(A料口取料点)
/// </summary>
II02_MIddleToP2,
/// <summary>
/// 入库料串取料A:取料升降轴SVD12 运动到P2(A料口取料点)
/// </summary>
II03_UpdownToP2,
/// <summary>
/// 入库料串取料B:取料旋转轴SVD13运动到P3(B料口取料点)
/// </summary>
II05_MIddleToP3,
/// <summary>
/// 入库料串取料B:取料升降轴SVD12 运动到P3(B料口取料点)
/// </summary>
II06_UpdownToP3,
/// <summary>
/// 入库料串取料:夹爪夹紧,判断到位
/// </summary>
II08_ClampWork,
/// <summary>
/// 入库料串取料:升降轴到待机点P1
/// </summary>
II09_UpdownToP1,
/// <summary>
/// 入库料串取料:等待伺服检测信号消失,通知料串料盘已离开
/// </summary>
II10_WaitAxisCheck,
/// <summary>
/// 入库料串取料:测宽度,记录条码高度宽度,开始下一盘预扫码
/// </summary>
II11_SaveSize,
/// <summary>
/// 入库料串取料:获取库位号
/// </summary>
II12_GetPosId,
#region 入料->A侧上暂存区 1140
/// <summary>
/// 入料->A侧:等待A上暂存区无料
/// </summary>
II41_WaitNoReel = 1140,
/// <summary>
/// 入料->A侧:取料升降轴 到P4(A上暂存区放料高点)
/// </summary>
II42_UpdownToP4,
/// <summary>
/// 入料->A侧:取料旋转轴 到P4(A上暂存区放料点)
/// </summary>
II43_MiddleToP4,
/// <summary>
/// 入料->A侧:取料升降轴 到P5(A上暂存区放料低点)
/// </summary>
II44_UpdownToP5,
/// <summary>
/// 入料->A侧:电卡爪放松
/// </summary>
II45_ClampRelax,
/// <summary>
/// 入料->A侧:取料升降轴 到P4(A上暂存区放料高点)
/// </summary>
II46_UpdownToP4,
/// <summary>
/// 入料->A侧:取料旋转轴 到P1(待机点)
/// </summary>
II47_MiddleToP1,
#endregion
#region 入料->B侧上暂存区 1160
/// <summary>
/// 入料->B侧:等待B上暂存区无料
/// </summary>
II61_WaitNoReel,
/// <summary>
/// 入料->B侧:取料升降轴 到P8(B上暂存区放料高点)
/// </summary>
II62_UpdownToP8,
/// <summary>
/// 入料->B侧:取料旋转轴 到P5 (B上暂存区放料点)
/// </summary>
II63_MiddleToP5,
/// <summary>
/// 入料->B侧:取料升降轴 到P9 (B上暂存区放料低点)
/// </summary>
II64_UpdownToP9,
/// <summary>
/// 入料->B侧:电卡爪放松
/// </summary>
II65_ClampRelax,
/// <summary>
/// 入料->B侧:取料升降轴 到P8 (B上暂存区放料高点)
/// </summary>
II66_UpdownToP8,
/// <summary>
/// 入料->B侧:取料旋转轴 到P1(待机点)
/// </summary>
II67_MiddleToP1,
#endregion
#region 入料->NG 1180开始
/// <summary>
/// 入料->NG:取料升降轴SVD12 运动到P8(NG料区放料高点)
/// </summary>
II81_UpdownToP8 = 1180,
/// <summary>
/// 入料->NG:取料旋转轴SVD13 运动到P6(NG料区放料点)
/// </summary>
II82_MiddleToNg,
/// <summary>
/// 入料->NG:取料升降轴SVD12 运动到P9(NG料区放料低点)
/// </summary>
II83_UpdownToP9,
/// <summary>
/// 入料->NG:电卡爪放松
/// </summary>
II84_ClampRelax,
/// <summary>
/// 入料->NG:取料升降轴SVD12 运动到P8(NG料区放料高点)
/// </summary>
II85_UpdownToP8,
/// <summary>
/// 入料->NG:取料旋转轴SVD13 运动到P1(待机点)
/// </summary>
II86_MiddleToP1,
#endregion
#endregion
#region 入料模块批量轴开始复位 1500 开始
/// <summary>
/// 入料模块复位:阻挡气缸下降
/// </summary>
IBR01_StopDown = 1501,
/// <summary>
/// 入料模块复位:若前段末端信号不一致,转动链条3秒
/// </summary>
IBR02_LineRun,
/// <summary>
/// 入料模块复位:料串信号一致,阻挡气缸上升
/// </summary>
IBR03_StopUp,
/// <summary>
/// 入料模块复位:批量轴原点返回
/// </summary>
IBR04_BatchHome,
/// <summary>
/// 入料模块复位:等待100后再回待机点
/// </summary>
IBR05_WaitTime,
/// <summary>
/// 入料模块复位:批量轴到待机点P1
/// </summary>
IBR06_BatchToP1,
#endregion
#region 入料模块批量轴开始入料 1600 开始
/// <summary>
/// 料串入料:准备取料
/// </summary>
IB01_Wait = 1601,
/// <summary>
/// 料串入料:批量轴到待机点P1, 阻挡气缸下降
/// </summary>
IB02_BatchAxisToP1,
/// <summary>
/// 料串入料:链条开始转动
/// </summary>
IB04_LineStart,
/// <summary>
/// 料串入料:阻挡气缸上升
/// </summary>
IB05_StopUp,
/// <summary>
/// 料串入料:等待料串稳定
/// </summary>
IB06_WaitTime,
/// <summary>
/// 料串入料:上料轴开始慢速上升到P2点,等待检测到料盘
/// </summary>
IB07_AxisUpMove,
/// <summary>
/// 料串入料:判断是否有料盘
/// </summary>
IB08_CheckHasTray,
/// <summary>
/// 料串入料:扫码
/// </summary>
IB09_ScanCode,
/// <summary>
/// 料串入料:扫码结束,等待取料机构拿料
/// </summary>
IB10_ScanOK,
/// <summary>
/// 料串入料:当前托盘已离开
/// </summary>
IB11_WaitReelLeave,
/// <summary>
/// 料串入料:料盘已拿走,批量轴到P2,侧高度
/// </summary>
IB12_BatchAxisToP2,
/// <summary>
/// 料串入料:记录高度,判断是否还有料盘
/// </summary>
IB13_SaveHight,
/// <summary>
/// 入料结束:入料完成,批量轴下降到P1
/// </summary>
IB21_BatchToP1,
/// <summary>
/// 入料结束:阻挡气缸下降
/// </summary>
IB22_StopDown,
/// <summary>
/// 入料结束:通知agv来拉料串
/// </summary>
IB23_ShelfOut,
#endregion
}
/// <summary>
/// 料仓运动状态(当料仓状态=busy时,才会有此运动状态)
/// </summary>
public enum StoreStep
{
/// <summary>
/// 无操作,等待状态
/// </summary>
Wait = 0,
#region 料仓原点返回和重置步骤 0010开始
/// <summary>
/// BOX复位:料斗拉取进出轴先返回原点
/// </summary>
BOX_H01_PullAxis_InoutBack = 011,
/// <summary>
/// BOX复位:料斗拉取升降轴、AB面压紧轴返回原点
/// </summary>
BOX_H02_PullAxis_Updown_ABComAxis_Back = 012,
/// <summary>
/// BOX复位:AB面移栽x轴原点返回
/// </summary>
BOX_H03_XAxis_AB_Back = 013,
/// <summary>
/// BOX复位:行走机构、移栽升降轴、AB面移栽旋转轴原点返回
/// </summary>
BOX_H04_OtherAxisBack = 014,
/// <summary>
/// BOX待机位:料斗拉取进出轴先返回待机位
/// </summary>
BOX_H05_PullAxis_InoutToP1 = 015,
/// <summary>
/// BOX待机位:料斗拉取升降轴、AB面压紧轴返回待机位
/// </summary>
BOX_H06_PullAxis_Updown_ABComAxis_ToP1 = 016,
/// <summary>
/// BOX待机位:AB面移栽x轴返回待机位
/// </summary>
BOX_H07_XAxis_AB_ToP1 = 017,
/// <summary>
/// BOX待机位:行走机构、移栽升降轴、AB面移栽旋转轴返回待机位
/// </summary>
BOX_H08_OtherAxisToP1 = 018,
#endregion
#region 出库步骤 2000开始
/// <summary>
///料仓出库:检查出库的料在哪一边
/// </summary>
SO_00_StartWithCheck = 2001,
/// <summary>
///料仓出库:料斗拉取进出轴先运动到P1,料斗拉取升降轴运动到料屉提取低点
/// </summary>
SO_01_PullAxis_Ready = 2002,
/// <summary>
/// 料仓出库:所有轴运行到库位:
/// 1. 移栽升降轴到AB料屉上方过度点
/// 2. 行走机构到P3(存储库位取放点位)
/// 3. A/B面移栽压紧轴到P2(压紧前点)
/// 4. A/B面移栽旋转轴到P3(料屉垂直取放料点)
/// </summary>
SO_02_ToPosition,
/// <summary>
/// 料仓出库:到抽屉提取点,料斗拉取进出轴到P2(A/B面料屉提取点)
/// </summary>
SO_03_ToTray,
/// <summary>
/// 料仓出库:提升抽屉,料斗拉取升降轴到P3(料屉提取高点)
/// </summary>
SO_04_LiftTray,
/// <summary>
/// 料仓出库:拉抽屉到库位点,料斗拉取进出轴到P3(A/B面料屉库位点)
/// </summary>
SO_05_PullTray,
/// <summary>
/// 料仓出库:将抽屉降到库位提取点,料斗拉取升降轴到P2(料屉提取水平点),到位后检测X16-X30对应信号=1
/// </summary>
SO_06_DropTrayToPos,
/// <summary>
/// 料仓出库:进入库位中,移栽升降轴到A/B面料屉取放点
/// </summary>
SO_07_GetReel,
///// <summary>
///// 料仓出库:压紧轴开始缓慢压紧,A/B面移栽压紧轴到P3(压紧点)
///// </summary>
SO_08_StartCompress,
///// <summary>
///// 料仓出库:检测到料叉压紧确认信号,再次向下压紧指定的值
///// </summary>
//SO_09_ComDownMove,
/// <summary>
/// 料仓出库,等待压紧信号确认
/// </summary>
//SO_10_CheckComSig,
/// <summary>
///料仓出库:叉子从库位返回,移栽升降轴到A/B面料屉上方过度点
/// </summary>
SO_09_UpDownBack,
/// <summary>
/// 料仓出库:料屉返回,提升抽屉,料斗拉取升降轴到P3(料屉提取高点)
/// </summary>
SO_10_LiftTray,
/// <summary>
/// 料仓出库:推到抽屉提取点,料斗拉取进出轴到P2(A/B面料屉提取点)同时检测X04-X09=1
/// </summary>
SO_11_PushTray,
/// <summary>
/// 料仓出库:放下料屉,料斗拉取升降轴到P4(料屉提取低点)
/// /// </summary>
SO_12_PutTrayDown,
/// <summary>
/// 料仓出库:料斗拉取进出轴到P1(待机点)
/// </summary>
SO_13_InoutBack,
/// <summary>
/// 料仓出库:检查另一边是否有出库任务
/// </summary>
SO_14_CheckOtherSide,
/// <summary>
/// 料仓出库:到料盘暂存区
/// 1. 移栽升降轴到A/B下暂存区放料高点
/// 2. 行走机构到P2(进出料机构取放点)
/// 3. A面移栽旋转轴到P2(进出料暂存区取放料水平点),同时检测X02=1
/// 或者 B面移栽旋转轴到P2(进出料暂存区取放料水平点),同时检测X03=1
/// </summary>
S0_15_ToBufferArea,
/// <summary>
/// 料仓出库:确保暂存区无料盘
/// 如果有料盘则报警,该区域无料时才会出库
/// </summary>
SO_16_VerifyBufferState,
/// <summary>
/// 料仓出库:A/B面移栽X轴到P2(A/B进出料暂存区取放点)
/// </summary>
SO_17_InOutToBuff,
/// <summary>
/// 料仓出库:把料盘放下
/// 1. 移栽升降轴到A/B下暂存区放料低点
/// 2. A/B面移栽压紧轴到P2压紧前点
/// </summary>
SO_18_PutReel,
/// <summary>
/// 料仓出库:A/B面移栽X轴到P1(待机点)
/// </summary>
SO_19_InOutBackFromBuff,
/// <summary>
/// 料仓出库:A/B面移栽旋转轴到P1(待机点)
/// </summary>
SO_20_Finish,
#endregion
#region 入库步骤,3000开始
/// <summary>
///料仓出库:料斗拉取进出轴先运动到P1
/// </summary>
SI_01_PullAxis_Ready = 3010,
/// <summary>
/// 料仓入库:到料盘暂存区
/// 1. 移栽升降轴到P3(A上暂存区取料低点)
/// 2. 行走机构到P2(进出料机构取放点)
/// 3. A/B面移栽压紧轴到P2(压紧前点)
/// 3. A面移栽旋转轴到P2(进出料暂存区取放料水平点),同时检测X02=1
/// 或者 B面移栽旋转轴到P2(进出料暂存区取放料水平点),同时检测X03=1
/// </summary>
SI_02_ToBufferArea,
/// <summary>
/// 料仓入库:确保暂存区有料盘
/// 如果无料盘则报警
/// </summary>
SI_03_VerifyBufferState,
/// <summary>
/// 料仓入库:A/B面移栽X轴到P2(A/B进出料暂存区取放点)
/// </summary>
SI_04_InOutToBuff,
/// <summary>
/// 料仓入库:取料盘
/// 1. 移栽升降轴到P2(A上暂存区取料高点)
/// 2. A/B面移栽压紧轴到P3压紧点
/// </summary>
SI_05_GetReel,
/// <summary>
/// 料仓入库:A/B面移栽X轴到P3(A/B面料屉库位取放料点)
/// </summary>
SI_06_InOutBackFromBuff,
/// <summary>
/// 料仓入库:A/B面移栽旋转轴到P3(A面料屉库位垂直取放料点)
/// </summary>
SI_07_MiddleToP3,
/// <summary>
/// 料仓入库:所有轴运行到库位:
/// 1. 移栽升降轴到AB料屉上方过度点
/// 2. 行走机构到P3(存储库位取放点位)
/// 3. 料斗拉取升降轴到P4(料屉提取低点)
/// </summary>
SI_08_ToPosition,
/// <summary>
/// 料仓入库:到抽屉提取点,料斗拉取进出轴到P2(A/B面料屉提取点)
/// </summary>
SI_09_ToTray,
/// <summary>
/// 料仓入库:提升抽屉,料斗拉取升降轴到P3(料屉提取高点)
/// </summary>
SI_10_LiftTray,
/// <summary>
/// 料仓入库:拉抽屉到库位点,料斗拉取进出轴到P3(A/B面料屉库位点)
/// </summary>
SI_11_PullTray,
/// <summary>
/// 料仓入库:将抽屉降到库位提取点,料斗拉取升降轴到P2(料屉提取水平点),到位后检测X16-X30对应信号=1
/// </summary>
SI_12_DropTrayToPos,
/// <summary>
/// 料仓入库:进入库位中,移栽升降轴到A/B面料屉取放点
/// </summary>
SI_13_GetReel,
///// <summary>
///// 料仓入库:压紧轴开始缓慢释放,A/B面移栽压紧轴到P2(压紧前点)
///// </summary>
SI_14_ReleaseCompress,
/// <summary>
///料仓入库:叉子从库位返回,移栽升降轴到A/B面料屉上方过度点
/// </summary>
SI_15_UpDownBack,
/// <summary>
/// 料仓入库:料屉返回,提升抽屉,料斗拉取升降轴到P3(料屉提取高点)
/// </summary>
SI_16_LiftTray,
/// <summary>
/// 料仓入库:推到抽屉提取点,料斗拉取进出轴到P2(A/B面料屉提取点)同时检测X04-X09=1
/// </summary>
SI_17_PushTray,
/// <summary>
/// 料仓入库:放下料屉,料斗拉取升降轴到P4(料屉提取低点)
/// /// </summary>
SI_18_PutTrayDown,
/// <summary>
/// 料仓入库:料斗拉取进出轴到P1(待机点)
/// </summary>
SI_19_InoutBack,
/// <summary>
/// 料仓入库:检查另一边入库情况
/// </summary>
SI_20_CheckOtherSide,
#endregion
}
public enum AlarmType
{
/// <summary>
/// 没有报警,数字越大报警级别越大
/// </summary>
None = 0,
/// <summary>
/// io信号超时未收到
/// </summary>
IoSingleTimeOut = 10,
/// <summary>
/// 轴报警
/// </summary>
AxisAlarm = 1000,
/// <summary>
/// 轴运动错误,没有达到指定脉冲,但是io判断已停止运动
/// </summary>
AxisMoveError = 1001,
/// <summary>
/// 没有气压信号
/// </summary>
NoAirpressure_Check = 9999,
/// <summary>
/// 收到急停
/// </summary>
SuddenStop = 10000,
}
}