InputEquip.cs
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using Asa;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
public partial class InputEquip : EquipBase
{
public InputEquip_Config Config;
public AxisBean MiddleAxis = null;
public AxisBean UpdownAxis = null;
private AxisBean[] moveAxisArray;
public BatchMoveBean BatchMove_A = null;
public BatchMoveBean BatchMove_B = null;
public AxisBean BatchAxis_A = null;
public AxisBean BatchAxis_B = null;
public ClampJawBean ClampJaw = null;
public bool AutoInput = ConfigAppSettings.GetIntValue(Setting_Init.AutoInput).Equals(1);
public int DefautTargetP = 1;
public InputEquip(string cid, InputEquip_Config config)
{
this.DeviceID = config.Id;
baseConfig = config;
this.Config = config;
IsDebug = config.IsDebug.Equals(1);
Name = (" " + "上料机构" + " ").ToUpper();
Init();
ledProcessTimer.Elapsed += LedProcess;
IoCheckTimer.Elapsed += IoCheckTimerProcess;
MiddleAxis = new AxisBean(config.TakeAxis_Middle, Name, false);
UpdownAxis = new AxisBean(config.TakeAxis_Updown, Name, false);
BatchAxis_A = new AxisBean(config.BatchAxis_A, Name,true);
BatchAxis_B = new AxisBean(config.BatchAxis_B, Name,true);
moveAxisArray = new AxisBean[] { MiddleAxis, UpdownAxis };
if (config.UseClampJaw.Equals(1))
{
ClampJaw = new ClampJawBean(StoreManager.Config.CLAW_Input);
}
MoveInfo = new DeviceMoveInfo(Name);
BatchMove_A = new BatchMoveBean(Config, BatchAxis_A, 1);
BatchMove_B = new BatchMoveBean(config, BatchAxis_B, 2);
addLastDI(IO_Type.Airpressure_Check, IO_VALUE.LOW);
addLastDI(IO_Type.SuddenStop_BTN, IO_VALUE.LOW);
addLastDI(IO_Type.Reset_BTN, IO_VALUE.LOW);
runStatus = RunStatus.Wait;
}
#region 启动,复位,停止 处理
public override bool StartRun()
{
if (CanStartRun().Equals(false))
{
return false;
}
if (!OpenAllAxis())
{
CloseAllAxis();
return false;
}
SetAllTimer(false);
MoveInfo.EndMove();
LogInfo("StartRun : 开始启动 ");
runStatus = RunStatus.HomeMoving;
MoveInfo.NewMove(MoveType.RHome,new InOutParam());
if (!BatchMove_A.Reset())
{
runStatus = RunStatus.Wait;
MoveInfo.EndMove();
SetWarnMsg("启动失败:A料口启动失败");
LogUtil.error("复位失败:A料口启动失败");
return false;
}
if (!BatchMove_B.Reset())
{
runStatus = RunStatus.Wait;
MoveInfo.EndMove();
SetWarnMsg("启动失败:A料口启动失败");
LogUtil.error("复位失败:B料口启动失败");
return false;
}
StartReset();
SetAllTimer(true);
return true;
}
public override bool Reset()
{
SetAllTimer(false);
StopMove();
if (!OpenAllAxis())
{
CloseAllAxis();
SetAllTimer(true);
return false;
}
LogInfo("Reset 开始重置 ");
runStatus = RunStatus.Reset;
MoveInfo.NewMove(MoveType.Reset,new InOutParam());
if (!BatchMove_A.Reset())
{
SetWarnMsg("复位失败:A料口复位失败");
MoveInfo.EndMove();
LogUtil.error("复位失败:A料口复位失败");
return false;
}
if (!BatchMove_B.Reset())
{
SetWarnMsg("复位失败:B料口复位失败");
MoveInfo.EndMove();
LogUtil.error("复位失败:B料口复位失败");
return false;
}
StartReset();
SetAllTimer(true);
return true;
}
private void StartReset()
{
//复位时设置状态为none
AgvClient.SetStatus(Config.AgvName_B);
AgvClient.SetStatus(Config.AgvName_A);
SetWarnMsg("");
alarmType = AlarmType.None;
isInSuddenDown = false;
isNoAirpressure_Check = false;
MoveInfo.NextMoveStep(StepEnum.IR01_Wait);
LogInfo($"复位 {MoveInfo.SLog} :批量轴开始复位");
}
protected override void ResetProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (MoveInfo.IsInWait)
{
return;
}
if (MoveInfo.IsStep(StepEnum.IR01_Wait))
{
// 1,处于A,B,NG料口是,可以直接回取料升降轴。
// 2,处于A, B两个暂存区时,升降轴先运动到该暂存区的取放料高点,旋转轴再回原点或待机点。
//验证旋转轴位置 TODO
int updownP = UpdownAxis.GetAclPosition();
int middleP = MiddleAxis.GetAclPosition();
// if (UpdownAxis.IsInPosition(Config.Updown_P5_AUpperL))
//{
// MoveInfo.NextMoveStep(StepEnum.IR02_UpdownUpMove);
// LogInfo($"复位 {MoveInfo.SLog}:当前升降轴在 A上暂存区低点 {Config.Updown_P5_AUpperL},升降轴先到P4:{Config.Updown_P4_AUpperH}");
// UpdownAxis.AbsMove(MoveInfo, Config.Updown_P4_AUpperH, Config.Updown_P4_Speed);
//}
//else if (UpdownAxis.IsInPosition(Config.Updown_P7_AUnderL))
//{
// MoveInfo.NextMoveStep(StepEnum.IR02_UpdownUpMove);
// LogInfo($"复位{MoveInfo.SLog}:当前升降轴在 A下暂存区低点 {Config.Updown_P7_AUnderL},升降轴先到P6:{Config.Updown_P6_AUnderH}");
// UpdownAxis.AbsMove(MoveInfo, Config.Updown_P6_AUnderH, Config.Updown_P6_Speed);
//}
//else if (UpdownAxis.IsInPosition(Config.Updown_P11_BUpperL))
//{
// MoveInfo.NextMoveStep(StepEnum.IR02_UpdownUpMove);
// LogInfo($"复位{MoveInfo.SLog}:当前升降轴在 B上暂存区低点{Config.Updown_P11_BUpperL},升降轴先到P10:{Config.Updown_P10_BUpperH}");
// UpdownAxis.AbsMove(MoveInfo, Config.Updown_P10_BUpperH, Config.Updown_P10_Speed);
//}
//else if (UpdownAxis.IsInPosition(Config.Updown_P13_BUnderL))
//{
// MoveInfo.NextMoveStep(StepEnum.IR02_UpdownUpMove);
// LogInfo($"复位{MoveInfo.SLog}:当前升降轴在 B下暂存区低点 {Config.Updown_P13_BUnderL},升降轴先到P12{Config.Updown_P12_BUnderH}");
// UpdownAxis.AbsMove(MoveInfo, Config.Updown_P12_BUnderH, Config.Updown_P12_Speed);
//}
//旋转轴在A暂存区
if (MiddleAxis.IsInPosition(Config.Middle_P4_AUpper) || MiddleAxis.IsInPosition(Config.Middle_P7_AUnder))
{
//如果升降轴<下方高点
if(updownP< Config.Updown_P6_AUnderH+10000)
{
MoveInfo.NextMoveStep(StepEnum.IR02_UpdownUpMove);
LogInfo($"复位 {MoveInfo.SLog}:当前旋转轴在 A侧暂存区{middleP},升降轴当前位置{updownP},低于下方高点,升降轴先到P4:{Config.Updown_P6_AUnderH}");
UpdownAxis.AbsMove(MoveInfo, Config.Updown_P6_AUnderH, Config.Updown_P6_Speed);
}
else
{
MoveInfo.NextMoveStep(StepEnum.IR02_UpdownUpMove);
LogInfo($"复位 {MoveInfo.SLog}:当前旋转轴在 A侧暂存区{middleP},升降轴当前位置{updownP},在上方暂存区,升降轴先回待机点:{Config.Updown_P1}");
UpdownAxis.AbsMove(MoveInfo, Config.Updown_P1, Config.Updown_P1_Speed);
}
}
else if (MiddleAxis.IsInPosition(Config.Middle_P5_BUpper)|| MiddleAxis.IsInPosition(Config.Middle_P8_BUnder))
{
if (updownP < Config.Updown_P12_BUnderH + 10000)
{
MoveInfo.NextMoveStep(StepEnum.IR02_UpdownUpMove);
LogInfo($"复位 {MoveInfo.SLog}:当前旋转轴在 B侧暂存区{middleP},升降轴当前位置{updownP},低于下方高点,升降轴先到P4:{Config.Updown_P12_BUnderH}");
UpdownAxis.AbsMove(MoveInfo, Config.Updown_P12_BUnderH, Config.Updown_P12_BUnderH);
}
else
{
MoveInfo.NextMoveStep(StepEnum.IR02_UpdownUpMove);
LogInfo($"复位 {MoveInfo.SLog}:当前旋转轴在 B侧暂存区{middleP},升降轴当前位置{updownP},在上方暂存区,升降轴先回待机点:{Config.Updown_P1}");
UpdownAxis.AbsMove(MoveInfo, Config.Updown_P1, Config.Updown_P1_Speed);
}
}
else
{
if (MiddleAxis.IsNeedHome)
{
MoveInfo.NextMoveStep(StepEnum.IR03_MiddleHome);
LogInfo($"复位{MoveInfo.SLog}:旋转轴回原点");
MiddleAxis.HomeMove(MoveInfo);
}
else
{
IR04_MiddleToP1();
}
}
}
else if (MoveInfo.IsStep(StepEnum.IR02_UpdownUpMove))
{
if (MiddleAxis.IsNeedHome)
{
MoveInfo.NextMoveStep(StepEnum.IR03_MiddleHome);
LogInfo($"复位{MoveInfo.SLog}:旋转轴回原点");
MiddleAxis.HomeMove(MoveInfo);
}
else
{
IR04_MiddleToP1();
}
}
else if (MoveInfo.IsStep(StepEnum.IR03_MiddleHome))
{
IR04_MiddleToP1();
}
else if (MoveInfo.IsStep(StepEnum.IR04_MiddleToP1))
{
if (UpdownAxis.IsNeedHome)
{
MoveInfo.NextMoveStep(StepEnum.IR05_UpdownHome);
LogInfo($"复位{MoveInfo.SLog}:升降轴原点返回");
UpdownAxis.HomeMove(MoveInfo);
}
else
{
IR06_UpdownToP1();
}
}
else if (MoveInfo.IsStep(StepEnum.IR05_UpdownHome))
{
IR06_UpdownToP1();
}
else if (MoveInfo.IsStep(StepEnum.IR06_UpdownToP1))
{
MoveInfo.NextMoveStep(StepEnum.IR07_ClampRelax);
LogInfo($"复位{MoveInfo.SLog}:夹爪气缸放松");
ClampRelax(MoveInfo, MoveInfo.MoveParam.PosInfo.barcode);
}
else if (MoveInfo.IsStep(StepEnum.IR07_ClampRelax))
{
MoveInfo.NextMoveStep(StepEnum.IR08_WaitBatchMove);
LogInfo($"复位{MoveInfo.SLog}:等待左右批量轴模块复位完成");
}
else if (MoveInfo.IsStep(StepEnum.IR08_WaitBatchMove))
{
if ((BatchMove_A.MoveInfo.MoveType.Equals(MoveType.Reset).Equals(false))
&& (BatchMove_B.MoveInfo.MoveType.Equals(MoveType.Reset).Equals(false)))
{
LogInfo("复位完成");
runStatus = RunStatus.Runing;
MoveInfo.EndMove();
}
else if (MoveInfo.IsTimeOut(180))
{
if (BatchMove_A.MoveInfo.MoveType.Equals(MoveType.Reset))
{
WarnMsg = Name + "等待" + BatchMove_A.Name + "复位完成超时[" + MoveInfo.TimeOutSeconds + "]秒";
LogUtil.error(WarnMsg, MoveInfo.ErrorLogType, MoveInfo.logSeconds());
Alarm(AlarmType.IoSingleTimeOut);
}
else
{
WarnMsg = Name + "等待" + BatchMove_B.Name + "复位完成超时[" + MoveInfo.TimeOutSeconds + "]秒";
LogUtil.error(WarnMsg);
Alarm(AlarmType.IoSingleTimeOut);
}
}
}
}
private void IR06_UpdownToP1()
{
MoveInfo.NextMoveStep(StepEnum.IR06_UpdownToP1);
LogInfo($"复位{MoveInfo.SLog}:升降轴到P1:" + Config.Updown_P1 + ",夹爪原点返回");
UpdownAxis.AbsMove(MoveInfo, Config.Updown_P1, Config.Updown_P1_Speed);
if (Config.UseClampJaw.Equals(1))
{
ClampJaw.GoHome(MoveInfo);
}
}
private void IR04_MiddleToP1()
{
MoveInfo.NextMoveStep(StepEnum.IR04_MiddleToP1);
LogInfo($"复位{MoveInfo.SLog}:旋转轴到待机点:" + Config.Middle_P1);
MiddleAxis.AbsMove(MoveInfo, Config.Middle_P1, Config.Middle_P1_Speed);
}
internal override void StopMove()
{
//StopMove时设置状态为none
AgvClient.SetStatus(Config.AgvName_A);
AgvClient.SetStatus(Config.AgvName_B);
runStatus = RunStatus.Wait;
MoveInfo.EndMove();
BatchMove_A.StopMove();
BatchMove_B.StopMove();
UpdownAxis.SuddenStop();
MiddleAxis.SuddenStop();
CloseAllAxis();
}
public override void StopRun()
{
SetAllTimer(false);
runStatus = RunStatus.Wait;
StopMove();
}
#endregion
protected override void BaseTimerProcess()
{
if (isInSuddenDown || isNoAirpressure_Check)
{
return;
}
BusyMoveProcess();
IOTimeOutProcess();
//判断流水线打开了才可以运行
List<BatchMoveBean> BatchMoveList = new List<BatchMoveBean>() { BatchMove_A, BatchMove_B };
if (MoveInfo.MoveType.Equals(MoveType.None) && NoErrorAlarm())
{
//若左侧或右侧在等待扫码结束的状态,需要开始去取料
foreach (BatchMoveBean moveBean in BatchMoveList)
{
if (moveBean.MoveInfo.MoveType.Equals(MoveType.InStore) && moveBean.MoveInfo.IsStep(StepEnum.IB10_ScanOK))
{
LogInfo(moveBean.Name + "开始取料");
StartInstore(moveBean.GetInstoreParam());
break;
}
}
}
if (MoveInfo.MoveType.Equals(MoveType.None) && NoErrorAlarm())
{
if (CheckStartOutPos("A下暂存区", BufferDataManager.AOutStoreInfo, BatchMoveList))
{
}
else if (CheckStartOutPos("B下暂存区", BufferDataManager.BOutStoreInfo, BatchMoveList))
{
}
else
{
//如果有物料且不能放料,需要送一个料串离开
if (BufferDataManager.AOutStoreInfo != null)
{
CheckStartOutPos("A下暂存区", BufferDataManager.AOutStoreInfo, BatchMoveList, true);
}
else if (BufferDataManager.BOutStoreInfo != null)
{
CheckStartOutPos("B下暂存区", BufferDataManager.BOutStoreInfo, BatchMoveList, true);
}
}
}
foreach (BatchMoveBean moveBean in BatchMoveList)
{
moveBean.TimerProcess();
}
if (NoErrorAlarm())
{
CheckAxisAlarm();
}
}
private bool CheckStartOutPos(string posType, InOutPosInfo posInfo, List<BatchMoveBean> BatchMoveList, bool shelfAutoLeave = false)
{
if (posInfo != null)
{
foreach (BatchMoveBean moveBean in BatchMoveList)
{
if (moveBean.ShelfReadyOut(BufferDataManager.AOutStoreInfo, shelfAutoLeave))
{
InOutParam param = new InOutParam(BufferDataManager.AOutStoreInfo.ToCopy());
param.ShelfType = moveBean.ShelfType;
LogInfo($"{posType}物料{param.PosInfo.ToStr()},准备出库到料串{param.ShelfType}");
StartOutstore(param);
return true;
break;
}
}
}
return false;
}
internal bool CanStartWork()
{
//是否可以开始新的料串入料
if (BatchMove_A.MoveInfo.MoveType.Equals(MoveType.InStore))
{
StepEnum step = BatchMove_A.MoveInfo.MoveStep;
if (step < StepEnum.IB21_BatchToP1)
{
return false;
}
}
else if (BatchMove_B.MoveInfo.MoveType.Equals(MoveType.InStore))
{
StepEnum step = BatchMove_B.MoveInfo.MoveStep;
if (step < StepEnum.IB21_BatchToP1)
{
return false;
}
}
return true;
}
private DateTime checkAlarmTime = DateTime.Now;
private void CheckAxisAlarm()
{
if (alarmType.Equals(AlarmType.AxisAlarm) || alarmType.Equals(AlarmType.AxisMoveError))
{
return;
}
TimeSpan span = DateTime.Now - checkAlarmTime;
//在回原点,复位,出入库时,检测报警间隔减小
if (MoveInfo.MoveType.Equals(MoveType.None))
{
if (span.TotalSeconds < 5)
{
return;
}
}
else if (span.TotalSeconds < 1)
{
return;
}
checkAlarmTime = DateTime.Now;
foreach (AxisBean axisInfo in moveAxisArray)
{
if (AxisIsAlarm(axisInfo))
{
return;
}
}
if (AxisIsAlarm(BatchMove_A.BatchAxis, false))
{
BatchMove_A.WarnMsg = WarnMsg;
BatchMove_A.Alarm(AlarmType.AxisAlarm);
return;
}
if (AxisIsAlarm(BatchMove_B.BatchAxis, false))
{
BatchMove_B.WarnMsg = WarnMsg;
BatchMove_B.Alarm(AlarmType.AxisAlarm);
return;
}
}
public bool OpenAllAxis(bool isCheck = true)
{
foreach (AxisBean axis in moveAxisArray)
{
string outMsg = "";
if (!axis.Open(true, out outMsg))
{
LogUtil.info(outMsg);
return false;
}
}
return true;
}
public void CloseAllAxis()
{
foreach (AxisBean axis in moveAxisArray)
{
axis.SuddenStop();
axis.ServoOff();
}
}
private void ClampWork(DeviceMoveInfo moveInfo, bool isCheck, params string[] codes)
{
if (Config.UseClampJaw.Equals(1))
{
ClampJaw.Push(moveInfo, isCheck, codes);
}
else
{
}
}
private void ClampRelax(DeviceMoveInfo moveInfo, params string[] codes)
{
if (Config.UseClampJaw.Equals(1))
{
ClampJaw.Relax(moveInfo, codes);
}
else
{
}
}
public bool IsNoReelAlarm()
{
if (runStatus.Equals(RunStatus.Busy) && alarmType.Equals(AlarmType.IoSingleTimeOut))
{
if (MoveInfo.MoveType.Equals(MoveType.InStore) && MoveInfo.MoveStep.Equals(StepEnum.II08_ClampWork))
{
return true;
}
else if (MoveInfo.MoveType.Equals(MoveType.OutStore) && MoveInfo.MoveStep.Equals(StepEnum.IO05_ClampWork))
{
return true;
}
else if (MoveInfo.MoveType.Equals(MoveType.OutStore) && MoveInfo.MoveStep.Equals(StepEnum.IO15_ClampWork))
{
return true;
}
}
return false;
}
}
}