BatchMoveBean_Partial.cs
42.0 KB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
994
995
996
997
998
999
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
1065
1066
using Asa;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
partial class BatchMoveBean
{
public bool MoveStop = false;
public ShelfInfo CurrShelf = new ShelfInfo();
#region 入库
/// <summary>
/// 扫码前是否到了P4点
/// </summary>
private bool toBatchP4 = false;
/// <summary>
/// 扫门前料盘位置
/// </summary>
private int batchAxisReelPosition = 0;
private List<string> preCodeList = new List<string>();
private List<string> LastCodeList = new List<string>();
//private List<string> NextCodeList = new List<string>();
public bool StartInstore(InOutParam param)
{
if (ProcessShelfOut || ProcessShelfEnter)
{
return false;
}
//if (!Robot.CanStartWork())
//{
// return false;
//}
if (AgvClient.GetAction(Config.AgvName) == ClientAction.NeedLeave || AgvClient.GetAction(Config.AgvName) == ClientAction.MayLeave)
{
//WorkLog("料串入料 :等待AGV来取空料串1");
return false;
}
UpdateShelf(1);
if (CurrShelf.ShelfState.Equals(3))
{
bool agvcallresult = AgvClient.NeedLeave(Config.AgvName, CurrShelf.ShelfRfid, ClientLevel.High);
LogUtil.info(Name + "StartInstore 失败,料串" + CurrShelf.ToStr() + "需要离开,NeedLeave:" + Config.AgvName + "," + CurrShelf.ShelfRfid + ",agvcallresult:" + agvcallresult.ToString());
return false;
}
else if (Robot.IOValue(Config.IO_LineIn_Check).Equals(IO_VALUE.HIGH))
{
MoveInfo.NewMove(MoveType.InStore, new InOutParam());
IB03_LineStart();
}
else if (Robot.IOValue(Config.IO_LineEnd_Check).Equals(IO_VALUE.HIGH))
{
MoveInfo.NewMove(MoveType.InStore, new InOutParam());
IB04_LineWait();
}
else
{
LineStop();
MoveInfo.EndMove();
}
return true;
}
internal InOutParam GetInstoreParam()
{
string code = MoveInfo.MoveParam.PosInfo.barcode;
InOutPosInfo posInfo = new InOutPosInfo(code, "");
posInfo.NgMsg = MoveInfo.MoveParam.PosInfo.NgMsg;
posInfo.IsNG = MoveInfo.MoveParam.PosInfo.IsNG;
posInfo.rfid = MoveInfo.MoveParam.PosInfo.rfid;
InOutParam param = new InOutParam(posInfo);
param.ShelfType = ShelfType;
return param;
}
private void IB05_StopUp()
{
// 定位工位有料串,等待1秒后再次检测
MoveInfo.NextMoveStep(StepEnum.IB05_StopUp);
WorkLog("定位工位检测到料串: 链条停止,阻挡气缸上升");
LineStop();
StopUp(MoveInfo);
// MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
}
private void IB02_BatchAxisToP1()
{
WorkLog("料串入料 :提升伺服移动到P1,阻挡气缸下降");
MoveInfo.NextMoveStep(StepEnum.IB02_BatchAxisToP1);
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Robot.Config.BatchAxis_P1Speed);
StopDown();
}
private void IB03_LineStart()
{
WorkLog("料串入料 :入口有料串,转动料串到位");
MoveInfo.NextMoveStep(StepEnum.IB03_LineStart);
LineRun(MoveInfo);
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Config.IO_LineIn_Check, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Config.IO_LineEnd_Check, IO_VALUE.HIGH));
}
private void IB04_LineWait()
{
WorkLog("料串入料 :料串已到位,在转动3秒");
MoveInfo.NextMoveStep(StepEnum.IB04_LineWait);
LineRun(MoveInfo);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Config.IO_LineEnd_Check, IO_VALUE.HIGH));
}
private void IB07_AxisUpMove()
{
MoveInfo.ShelfNoTray = false;
AgvClient.SetToNone(Config.AgvName);
MoveInfo.NextMoveStep(StepEnum.IB07_AxisUpMove);
WorkLog("料串入料 :上料轴开始慢速上升到P2点,等待检测到料盘");
preCodeList = new List<string>(LastCodeList);
LastCodeList = new List<string>();
//NextCodeList = new List<string>();
MoveInfo.ShelfNoTray = false;
BatchAxisToP2(true);
}
protected void InstoreProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (MoveInfo.IsInWait)
{
return;
}
#region 入料:料串进入并开始检测托盘
if (MoveInfo.IsStep(StepEnum.IB01_Wait))
{
IB02_BatchAxisToP1();
}
if (MoveInfo.IsStep(StepEnum.IB02_BatchAxisToP1))
{
IB03_LineStart();
}
else if (MoveInfo.IsStep(StepEnum.IB03_LineStart))
{
if (Robot.IOValue(Config.IO_LineIn_Check).Equals(IO_VALUE.HIGH))
{
IB03_LineStart();
}
else if (Robot.IOValue(Config.IO_LineEnd_Check).Equals(IO_VALUE.HIGH))
{
IB04_LineWait();
}
else
{
LineStop();
MoveInfo.EndMove();
LogUtil.info(" 未检测到料串,入料结束");
}
}
else if (MoveInfo.IsStep(StepEnum.IB04_LineWait))
{
if (Robot.IOValue(Config.IO_LineEnd_Check).Equals(IO_VALUE.HIGH))
{
IB05_StopUp();
}
else
{
LineStop();
MoveInfo.EndMove();
LogUtil.info(" 未检测到料串,入料结束");
}
}
else if (MoveInfo.IsStep(StepEnum.IB05_StopUp))
{
LineStop();
if (Robot.IOValue(Config.IO_LineEnd_Check).Equals(IO_VALUE.HIGH))
{
if (CurrShelf != null && CurrShelf.ShelfState.Equals(2))
{
SendInShelfLeave(" 料串【" + CurrShelf.ToStr() + "】为出库中料串,不需要入库 ");
}
else
{
UpdateShelf(1);
//if (CurrShelf.ShelfRfid.EndsWith("00"))
//{
// SendInShelfLeave(" 料串号【" + CurrShelf.ShelfRfid + "】无效 ");
//}
//else
{
IB07_AxisUpMove();
}
}
}
else
{
LineStop();
MoveInfo.EndMove();
WorkLog(" 未检测到料串,链条停止转动,入料结束");
}
}
#endregion
#region 检测到托盘,扫码,取料并放入托盘
else if (MoveInfo.IsStep(StepEnum.IB07_AxisUpMove))
{
CheckHasTray();
}
else if (MoveInfo.IsStep(StepEnum.IB08_BatchAxisToP4))
{
if (Robot.AxisIsInShelfUp(ShelfType))
{
MoveInfo.NextMoveStep(StepEnum.IB09_WaitCanScan);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
WorkLog("旋转轴在料串上方,暂不能扫码,等待旋转轴离开");
}
else
{
IB11_ScanCode();
}
}
else if (MoveInfo.IsStep(StepEnum.IB09_WaitCanScan))
{
if (!Robot.AxisIsInShelfUp(ShelfType))
{
IB11_ScanCode();
}
else if (MoveInfo.IsTimeOut(10))
{
WarnMsg = Name + "[" + MoveInfo.MoveStep + "] " + "等待旋转轴离开料串超时" + "[" + FormUtil.GetSpanStr(MoveInfo.StepSpan()) + "]";
}
}
else if (MoveInfo.IsStep(StepEnum.IB11_ScanCode))
{
if (scanTask == null || scanTask.IsCompleted)
{
ClearWarnMsg("扫码超时");
//WorkLog("IB09_ScanCode");
MoveInfo.MoveParam = new InOutParam(new InOutPosInfo("", ""));
string code = CodeManager.ProcessCode(LastCodeList);
MoveInfo.MoveParam.PosInfo.barcode = code;
MoveInfo.MoveParam.PosInfo.rfid = CurrShelf.ShelfRfid;
if (String.IsNullOrEmpty(code))
{
MoveInfo.MoveParam.PosInfo.IsNG = true;
MoveInfo.MoveParam.PosInfo.NgMsg = "无有效条码NG";
WorkLog(" 无有效条码NG,需要放入NG箱:" + MoveInfo.MoveParam.PosInfo.ToStr());
}
//如果之前走到了扫码点,需要下降
if (toBatchP4)
{
MoveInfo.NextMoveStep(StepEnum.IB12_BatchAxisToReelPosition);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
BatchAxis.AbsMove(MoveInfo, batchAxisReelPosition, Robot.Config.BatchAxis_P4Speed);
WorkLog("扫码结束,扫码前走到了扫码点【" + Config.BatchAxisP4 + "】,批量轴需要返回之前位置【" + batchAxisReelPosition + "】");
}
else
{
MoveInfo.NextMoveStep(StepEnum.IB13_ScanOK);
var span = DateTime.Now - MoveInfo.LastSetpTime;
WorkLog("料串入料 :扫码结束【" + code + "】,等待取料机构来取料," + MoveInfo.MoveParam.PosInfo.ToStr());
}
}
else
{
WarnMsg = Name + "[" + MoveInfo.MoveStep + "] 扫码超时 [" + FormUtil.GetSpanStr(MoveInfo.StepSpan()) + "]";
LogUtil.error(WarnMsg, 999);
}
}
else if (MoveInfo.IsStep(StepEnum.IB12_BatchAxisToReelPosition))
{
string code = CodeManager.ProcessCode(LastCodeList);
MoveInfo.NextMoveStep(StepEnum.IB13_ScanOK);
var span = DateTime.Now - MoveInfo.LastSetpTime;
WorkLog("料串入料 :扫码结束【" + code + "】,等待取料机构来取料," + MoveInfo.MoveParam.PosInfo.ToStr());
}
else if (MoveInfo.IsStep(StepEnum.IB14_ReelLeave))
{
MoveInfo.NextMoveStep(StepEnum.IB15_BatchAxisToP2);
WorkLog("料串入料 :料盘已拿走,批量轴到P2,测盘高 ");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
BatchAxisToP2();
}
else if (MoveInfo.IsStep(StepEnum.IB15_BatchAxisToP2))
{
MoveInfo.NextMoveStep(StepEnum.IB16_SaveHight);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
LastHeight = GetHeight();
}
else if (MoveInfo.IsStep(StepEnum.IB17_WaitReelLeave))
{
CheckHasTray();
}
#endregion
#region 未检测到托盘或放料完成
else if (MoveInfo.IsStep(StepEnum.IB21_BatchToP1))
{
//TODO 判断是否有空料串,没有的话直接准备出库
MoveInfo.NextMoveStep(StepEnum.IB22_StopDown);
WorkLog("上料完成 :阻挡气缸下降");
StopDown(MoveInfo);
}
else if (MoveInfo.IsStep(StepEnum.IB22_StopDown))
{
MoveInfo.NextMoveStep(StepEnum.IB23_ShelfOut);
MoveInfo.TimeOutSeconds = 40;
MoveInfo.OneWaitCanEndStep = true;
bool agvcallresult = AgvClient.NeedLeave(Config.AgvName, CurrShelf.ShelfRfid, ClientLevel.High);
WorkLog("上料完成 :通知agv来取料串,等待料串离开Config.AgvName:" + Config.AgvName + ",CurrShelfId:" + CurrShelf.ShelfRfid + ",agvcallresult:" + agvcallresult.ToString());
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(60000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Config.IO_LineIn_Check, IO_VALUE.LOW));
}
else if (MoveInfo.IsStep(StepEnum.IB23_ShelfOut))
{
WarnMsg = "";
alarmType = AlarmType.None;
WorkLog("上料结束");
MoveInfo.EndMove();
}
#endregion
}
public bool IsInScanCode()
{
if (MoveInfo.MoveType.Equals(MoveType.InStore) && MoveInfo.IsStep(StepEnum.IB11_ScanCode))
{
return true;
}
return false;
}
bool isScan = ConfigAppSettings.GetIntValue(Setting_Init.NeedScanCode).Equals(1);
private Task<List<string>> scanTask = null;
private void IB11_ScanCode()
{
ClearWarnMsg("等待旋转轴离开料串超时");
MoveInfo.NextMoveStep(StepEnum.IB11_ScanCode);
LastCodeList = new List<string>();
//if (NextCodeList.Count > 0)
//{
// MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
// LastCodeList = new List<string>(NextCodeList);
// NextCodeList = new List<string>();
// MoveInfo.MoveParam.PosInfo.barcode = CodeManager.ProcessCode(LastCodeList);
// MoveInfo.NextMoveStep(StepEnum.IB10_ScanOK);
// WorkLog("料盘移栽 :使用预扫码【" + MoveInfo.MoveParam.PosInfo.barcode + "】,等待取料机构来取料");
//}
//else
if (isScan)
{
WorkLog("料盘移栽 :开始扫码");
MoveInfo.OneWaitCanEndStep = true;
MoveInfo.WaitList.Add(WaitResultInfo.WaitFeedScanCode());
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(6000));
try
{
//Task<List<string>> scanTask = Task.Factory.StartNew(delegate
scanTask = Task.Factory.StartNew(delegate
{
Robot.IOMove(IO_Type.CameraLed, IO_VALUE.HIGH);
LastCodeList = CodeManager.CameraScan(Config.CameraName, Name);
if (LastCodeList.Count <= 0)
{
LastCodeList = CodeManager.CameraScan(Config.CameraName, Name);
}
Robot.IOMove(IO_Type.CameraLed, IO_VALUE.LOW);
//TODO 需要判断是否和上次的条码重复,重复的条码不可用
bool isCanUse = true;
//判断是否可用
foreach (string nC in LastCodeList)
{
foreach (string n in preCodeList)
{
//if(CodeManager.HasRightCode(nC))
if (nC.Length > 15 && nC.Equals(n))
{
LogUtil.error(Name + "扫码结果【" + nC + "】与上个条码【" + n + "】重复,扫码结果不可用");
isCanUse = false;
break;
}
}
}
if (!isCanUse)
{
LastCodeList = new List<string>();
}
return LastCodeList;
});
}
catch (Exception ex)
{
LogUtil.error(" IB09_ScanCode 扫码出错:", ex);
}
}
else
{
scanTask = null;
WorkLog("料盘移栽 :不需要扫码");
}
}
private void CheckHasTray()
{
WarnMsg = "";
if (Robot.IOValue(Config.IO_ReelCheck).Equals(IO_VALUE.HIGH) && MoveInfo.ShelfNoTray.Equals(false))
{
toBatchP4 = false;
//判断扫码点是否可用,可用,运动到扫码点
int currP = BatchAxis.GetAclPosition();
int targetPosition = currP + Config.BatchAxisP4;
if (Config.BatchAxisP4 > 0 && (targetPosition < Config.BatchAxisP2))
{
batchAxisReelPosition = currP;
toBatchP4 = true;
MoveInfo.NextMoveStep(StepEnum.IB08_BatchAxisToP4);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
BatchAxis.AbsMove(MoveInfo, targetPosition, Robot.Config.BatchAxis_P4Speed);
WorkLog("料盘已到位,批量轴当前位置【" + currP + "】,扫码上升高度P4【" + Config.BatchAxisP4 + "】可用,批量轴走到扫码点【" + targetPosition + "】");
}
else
{
LogUtil.info(Name + "料盘已到位,批量轴当前位置【" + currP + "】扫码上升高度P4【" + Config.BatchAxisP4 + "】扫码点【" + targetPosition + "】P2【" + Config.BatchAxisP2 + "】,可直接扫码");
if (Robot.AxisIsInShelfUp(ShelfType))
{
MoveInfo.NextMoveStep(StepEnum.IB09_WaitCanScan);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
WorkLog("旋转轴在料串上方,暂不能扫码,等待旋转轴离开");
}
else
{
IB11_ScanCode();
}
}
}
else
{
if (MoveInfo.ShelfNoTray.Equals(false))
{
//判断当前位置是否在指定的位置
int currP = BatchAxis.GetAclPosition();
int chaz = Math.Abs(currP - Config.BatchAxisP2);
if (chaz > BatchAxis.Config.CanErrorCountMax)
{
MoveInfo.NextMoveStep(StepEnum.IB07_AxisUpMove);
WorkLog("料串入料 :CheckHasTray:上料轴开始慢速上升到P2点,等待检测到料盘。currP" + currP.ToString());
MoveInfo.ShelfNoTray = false;
BatchAxisToP2();
return;
}
}
//无料盘
MoveInfo.ShelfNoTray = true;
SendInShelfLeave(" 未检测到料盘 ");
}
}
private void SendInShelfLeave(string msg = "")
{
WorkLog(" SendInShelfLeave :" + msg + ",清空条码");
LastCodeList = new List<string>();
preCodeList = new List<string>();
bool needLeave = true;
//入料完成直接开始出库
if (ShelfAutoOut || CurrShelf.ShelfState.Equals(2))
{
needLeave = false;
}
else if (ShelfType.Equals(1) && Robot.BatchMove_B.ShelfIsOut())
{
needLeave = true;
}
//如果已经有一个出库料串,这个直接离开
else if (ShelfType.Equals(2) && Robot.BatchMove_A.ShelfIsOut())
{
needLeave = true;
}
else
{
needLeave = false;
}
if (needLeave)
{
UpdateShelf(3);
MoveInfo.NextMoveStep(StepEnum.IB21_BatchToP1);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
WorkLog("送出料串 :" + msg + ",提升伺服到P1点");
BatchAxis.SuddenStop();
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Robot.Config.BatchAxis_P1Speed);
}
else
{
MoveInfo.NextMoveStep(StepEnum.IB20_InStoreEnd);
StartOutstore();
}
}
#endregion
#region 获取料盘高度
public int StartMovePosition = 0;
public int EndMovePosition = 0;
internal int LastHeight = 0;
public int GetHeight()
{
LastHeight = 0;
int AxisChangeValue = Robot.Config.Height_ChangeValue;
//计算高度
EndMovePosition = BatchAxis.GetAclPosition();
bool isLast = false;
int chaz = Math.Abs(EndMovePosition - Config.BatchAxisP2);
if (chaz < BatchAxis.Config.CanErrorCountMax)
{
isLast = true;
}
float height = (float)Math.Ceiling(1F * Math.Abs(EndMovePosition - StartMovePosition) / AxisChangeValue);
string buchongStr = "";
if (isLast)
{
buchongStr = "(最后一盘料已补充5)";
height += 5;
}
//如果检测出<=15,都按照8计算
int heightLimit = ConfigAppSettings.GetIntValue(Setting_Init.HeightLimit, 13);
if (height <= heightLimit)
{
LastHeight = 8;
}
else
{
List<int> heightList = StoreManager.GetTrayList();
heightList = (from m in heightList orderby m descending select m).ToList<int>();
float minCha = height;
foreach (int h in heightList)
{
//取差值最小的接近值
float cha = Math.Abs(h - (height));
if (cha < minCha)
{
LastHeight = h;
minCha = cha;
}
}
}
if (LastHeight <= 8) { LastHeight = 8; }
string code = CodeManager.ProcessCode(LastCodeList);
string msg = Name + " 计算盘高:上升前 [" + StartMovePosition + "]实时[ " + EndMovePosition + "]差值[" + (EndMovePosition - StartMovePosition) + "]系数[" + AxisChangeValue + "] 计算后" + buchongStr + "[" + height + "]" + ",归类为【" + LastHeight + "mm】条码【" + code + "】";
LogUtil.info(msg);
return LastHeight;
}
#endregion
#region 出库
/// <summary>
/// 入库完成的料串直接开始出库
/// </summary>
/// <returns></returns>
public bool StartOutstore()
{
if (MoveInfo.MoveType.Equals(MoveType.InStore) && MoveInfo.IsStep(StepEnum.IB20_InStoreEnd))
{
MoveInfo.NewMove(MoveType.OutStore);
//如果已经在P2位置 或者伺服检测信号亮,直接开始
if (BatchAxis.IsInPosition(Config.BatchAxisP2) || Robot.IOValue(Config.IO_ReelCheck).Equals(IO_VALUE.HIGH))
{
ShelfToReady();
}
else
{
MoveInfo.NextMoveStep(StepEnum.IS07_AxisUpMove);
WorkLog("料串入库完成,料串上升到P2或检测到料盘");
BatchAxisToP2();
}
}
return true;
}
protected void OutstoreProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (MoveInfo.IsInWait)
{
return;
}
if (MoveInfo.IsStep(StepEnum.IS07_AxisUpMove))
{
CheckShelfIsFull();
}
else if (MoveInfo.IsStep(StepEnum.IS11_ShelfReady))
{
if (ShelfNeedLeave)
{
SendOutShelfLeave("手动送料串离开");
}
else
{
if (SServerManager.GetOutTaskCount(MoveInfo.MoveParam.PosInfo.hSerial) == 0)
{
SendOutShelfLeave("检测到工单已结束:" + MoveInfo.MoveParam.PosInfo.hSerial);
}
else
{
MoveInfo.NextMoveStep(StepEnum.IS11_ShelfReady);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
}
}
else if (MoveInfo.IsStep(StepEnum.IS12_AxisDown))
{
MoveInfo.NextMoveStep(StepEnum.IS13_WaitReel);
WorkLog($"出库{MoveInfo.SLog} 伺服下降完成,等待放料盘");
}
else if (MoveInfo.IsStep(StepEnum.IS13_WaitReel))
{
}
else if (MoveInfo.IsStep(StepEnum.IS14_ReelOK))
{
}
else if (MoveInfo.IsStep(StepEnum.IS15_CheckShelfNeedLeave))
{
CheckShelfIsFull();
}
#region 送料串离开
else if (MoveInfo.IsStep(StepEnum.IS21_BatchToP1))
{
MoveInfo.NextMoveStep(StepEnum.IB22_StopDown);
WorkLog("送出出库料串 :阻挡气缸下降");
StopDown(MoveInfo);
}
else if (MoveInfo.IsStep(StepEnum.IB22_StopDown))
{
MoveInfo.NextMoveStep(StepEnum.IS23_ShelfOut);
MoveInfo.TimeOutSeconds = 40;
MoveInfo.OneWaitCanEndStep = true;
bool agvcallresult = AgvClient.NeedLeave(Config.AgvName, CurrShelf.ShelfRfid, ClientLevel.High);
WorkLog("送出出库料串 :通知agv来取料串,等待料串离开Config.AgvName:" + Config.AgvName + ",CurrShelfId:" + CurrShelf.ShelfRfid + ",agvcallresult:" + agvcallresult.ToString());
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(60000));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(Config.IO_LineIn_Check, IO_VALUE.LOW));
}
else if (MoveInfo.IsStep(StepEnum.IS23_ShelfOut))
{
WarnMsg = "";
alarmType = AlarmType.None;
WorkLog("上料结束");
MoveInfo.EndMove();
}
#endregion
}
internal void NewReelOut(InOutPosInfo posInfo, string xnRfid = "")
{
if (MoveInfo.MoveType.Equals(MoveType.OutStore) && MoveInfo.IsStep(StepEnum.IS11_ShelfReady))
{
UpdateShelf(2, xnRfid);
MoveInfo.NextMoveStep(StepEnum.IS12_AxisDown);
MoveInfo.MoveParam.PosInfo = posInfo;
//如果料盘检测信号亮或者是上料目标位置,需要多下降20mm
int downValueMM = 4;
if (Robot.IOValue(Config.IO_ReelCheck).Equals(IO_VALUE.HIGH) || BatchAxis.IsInPosition(Config.BatchAxisP2))
{
downValueMM = 20;
}
int currPositon = BatchAxis.GetAclPosition();
int downValue = Robot.Config.Height_ChangeValue * (posInfo.PlateH + downValueMM);
int batchTP = currPositon - downValue;
if (batchTP <= Config.BatchAxisP1)
{
batchTP = Config.BatchAxisP1;
}
WorkLog($"出库{MoveInfo.SLog}新料盘:{posInfo.ToStr()},提升轴下降{posInfo.PlateH + 2}mm,目标位置{batchTP}");
BatchAxis.AbsMove(MoveInfo, batchTP, Robot.Config.BatchAxis_P1Speed);
}
else
{
LogUtil.error(Name + "NewReelOut ,料串不在 IS11_ShelfReady 中,跳过暂不处理");
}
}
internal void ReelPutOk()
{
if (MoveInfo.MoveType.Equals(MoveType.OutStore) && MoveInfo.IsStep(StepEnum.IS13_WaitReel))
{
MoveInfo.NextMoveStep(StepEnum.IS14_ReelOK);
int remain=SServerManager.GetOutTaskCount(MoveInfo.MoveParam.PosInfo.hSerial);
WorkLog($"出库{MoveInfo.SLog} 放料完成 【{MoveInfo.MoveParam.PosInfo.hSerial}】【remain={remain}】");
if (remain == 0)
{
SendOutShelfLeave("工单已结束:" + MoveInfo.MoveParam.PosInfo.hSerial);
}
else
CheckShelfIsFull();
}
else
{
LogUtil.error(Name + "ReelPutOk ,料串不在等待放料 IS13_WaitReel 中,跳过暂不处理");
}
}
private void CheckShelfIsFull()
{
int currPositon = BatchAxis.GetAclPosition();
int nextP = currPositon - Robot.Config.Height_ChangeValue * (8 + 20);
if (nextP <= Config.BatchAxisP1)
{
if (Robot.IOValue(Config.IO_ReelCheck).Equals(IO_VALUE.HIGH))
{
//IS14_ReelOK
//如果是刚刚放料结束的判断,需要等1500再次判断
if (MoveInfo.IsStep(StepEnum.IS14_ReelOK))
{
MoveInfo.NextMoveStep(StepEnum.IS15_CheckShelfNeedLeave);
WorkLog($"出库{MoveInfo.SLog} 放料完成,检测到料串出满需离开(信号到位),等待1500后再次判断");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1500));
}
else
{
SendOutShelfLeave("料串出满需离开(信号到位)");
}
}
else if (MoveInfo.IsStep(StepEnum.IB07_AxisUpMove))
{
SendOutShelfLeave("料串出满需离开");
}
else
{
MoveInfo.NextMoveStep(StepEnum.IS07_AxisUpMove);
WorkLog("料串入库完成,料串上升到P2或检测到料盘");
BatchAxisToP2();
}
}
else
{
ShelfToReady();
}
}
private void SendOutShelfLeave(string log)
{
MoveInfo.NewMove(MoveType.OutStore);
MoveInfo.NextMoveStep(StepEnum.IS21_BatchToP1);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
WorkLog($"送出料串{MoveInfo.SLog} :" + log + ",提升伺服到P1点");
UpdateShelf(3);
BatchAxis.SuddenStop();
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Robot.Config.BatchAxis_P1Speed);
}
private void ShelfToReady()
{
UpdateShelf(2);
MoveInfo.NextMoveStep(StepEnum.IS11_ShelfReady);
WorkLog($"出库{MoveInfo.SLog}料串{CurrShelf.ToStr()}准备完成");
ShelfNeedLeave = false;
}
#endregion
#region AGV 处理
internal bool ProcessShelfOut = false;
internal bool ProcessShelfEnter = false;
internal void AgvReady(string nodeId, string rfid, ClientAction clientaction)
{
if (clientaction == ClientAction.MayLeave)
{
ShelfOutProcess(nodeId, rfid);
}
else
{
ShelfEnterProcess(nodeId, rfid);
}
}
internal void ShelfEnterProcess(string nodeId, string rfid)
{
Task.Factory.StartNew(delegate
{
UpdateShelf();
string logName = Name + "料串 " + rfid + " [AGV->" + Config.AgvName + "] ";
try
{
if (Robot.IOValue(Config.IO_LineIn_Check).Equals(IO_VALUE.LOW) && Robot.IOValue(Config.IO_LineEnd_Check).Equals(IO_VALUE.LOW))
{
LogUtil.info(logName + " 开始转动线体");
ProcessShelfEnter = true;
LineRun();
//等待进料检测信号
bool result = Robot.WaitIo(Config.IO_LineIn_Check, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待{Config.IO_LineIn_Check}=High 超时, 等待 {Config.IO_LineEnd_Check} 信号");
}
else
{
LogUtil.info(logName + $"已收到 {Config.IO_LineIn_Check}=High , 等待 {Config.IO_LineEnd_Check} 信号");
}
result = Robot.WaitIo(Config.IO_LineEnd_Check, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待 {Config.IO_LineEnd_Check} =High 超时,等待3000后停止转动,发送 FinishEnter");
}
else
{
LogUtil.info(logName + $"已收到 {Config.IO_LineEnd_Check} =High ,等待3000后停止转动,发送 FinishEnter");
}
//等待200毫秒后停止转动
Thread.Sleep(3000);
LogUtil.info(logName + "等待3000后,停止链条转动");
LineStop();
//料串可离开
AgvClient.SetStatus(Config.AgvName, "", ClientAction.FinishEnter, ClientLevel.High, true);
Task.Factory.StartNew(delegate
{
Thread.Sleep(10000);
AgvClient.SetStatus(Config.AgvName, "", ClientAction.None, ClientLevel.High, true);
});
ProcessShelfEnter = false;
LogUtil.info(logName + " 结束");
}
else
{
//入口有料串,暂不处理
LogUtil.error(logName + ",入口已有料架,暂不处理");
Task.Factory.StartNew(delegate
{
Thread.Sleep(3000);
AgvClient.SetStatus(Config.AgvName, "", ClientAction.None, ClientLevel.High, true);
});
}
}
catch (TimeoutException te)
{
LogUtil.error(logName + " 超时:" + te);
}
catch (Exception ex)
{
LogUtil.error(logName + " 出错:", ex);
}
finally
{
ProcessShelfEnter = false;
}
});
}
internal void ShelfOutProcess(string nodeId, string rfid)
{
//AGV已到达,将料串送入AGV中
Task.Factory.StartNew(delegate
{
string logName = Name + "料串" + rfid + "[" + Config.AgvName + "->AGV ] ";
try
{
//AgvClient.SetStatus(Config.AgvName, CurrShelfId, ClientAction.None, ClientLevel.High, true);
if (Robot.IOValue(Config.IO_LineIn_Check).Equals(IO_VALUE.HIGH) || Robot.IOValue(Config.IO_LineEnd_Check).Equals(IO_VALUE.HIGH))
{
ProcessShelfOut = true;
LineBack();
bool result = Robot.WaitIo(Config.IO_LineIn_Check, IO_VALUE.LOW, 60000);
if (!result)
{
LogUtil.error(logName + $" 等待 {Config.IO_LineIn_Check}=LOW超时,等待8000后停止转动,发送FinishLeave");
}
else
{
LogUtil.info(logName + $" 已收到 {Config.IO_LineIn_Check}=LOW ,等待8000后停止转动,发送FinishLeave");
}
//再转动2000
Thread.Sleep(8000);
LineStop();
AgvClient.SetStatus(Config.AgvName, CurrShelf.ShelfRfid, ClientAction.FinishLeave, ClientLevel.High, true);
Task.Factory.StartNew(delegate
{
Thread.Sleep(10000);
AgvClient.SetStatus(Config.AgvName, "", ClientAction.None, ClientLevel.High, true);
});
ProcessShelfOut = false;
LogUtil.info(logName + "结束,停止转动,清空料串[" + CurrShelf.ShelfRfid + "] ");
UpdateShelf();
}
else
{
LogUtil.info(logName + " 未检测到料架,暂不处理");
Task.Factory.StartNew(delegate
{
Thread.Sleep(3000);
AgvClient.SetStatus(Config.AgvName, "", ClientAction.None, ClientLevel.High, true);
});
}
}
catch (TimeoutException te)
{
LogUtil.error(logName + " 超时:" + te);
}
catch (Exception ex)
{
LogUtil.error(logName + " 出错:", ex);
}
finally
{
LineStop();
ProcessShelfOut = false;
}
});
}
#endregion
public void GetTrayOK()
{
if (MoveInfo.MoveType.Equals(MoveType.InStore))
{
MoveInfo.NextMoveStep(StepEnum.IB14_ReelLeave);
WorkLog("当前料盘已离开,清理高度,准备开始测高");
LastHeight = 0;
}
else
{
LogUtil.error(Name + "当前状态:" + MoveInfo.MoveType + ",GetTrayOK暂不处理");
}
}
public void GetTrayStartLeave()
{
if (MoveInfo.MoveType.Equals(MoveType.InStore))
{
if (MoveInfo.IsStep(StepEnum.IB16_SaveHight))
{
MoveInfo.NextMoveStep(StepEnum.IB17_WaitReelLeave);
WorkLog("当前料盘已离开,开始判断是否有下一盘,开始扫码");
LastHeight = 0;
}
}
else
{
LogUtil.error(Name + "当前状态:" + MoveInfo.MoveType + ",GetTrayLeave暂不处理");
}
}
private bool isFastLoad = true;
public bool UpdateShelf(int state = 0, string xnRfid = "")
{
try
{
string configStr = "";
if (ShelfType.Equals(1))
{
configStr = Setting_Init.AShelfInfo;
}
else
{
configStr = Setting_Init.BShelfInfo;
}
if (state.Equals(0))
{
CurrShelf = new ShelfInfo();
AgvClient.SetStatus(Config.AgvName);
}
else
{
if (isFastLoad)
{
CurrShelf = BufferDataManager.LoadData<ShelfInfo>(configStr);
isFastLoad = false;
LogUtil.info(Name + "首次初始化料串,从配置中加载到当前料串信息:" + CurrShelf.ToStr());
return false;
}
else
{
RFIDData rfidD = RFIDManager.ReadRFID(Config.RfidIP);
CurrShelf = new ShelfInfo(rfidD.StrData, state, xnRfid);
LogUtil.info(Name + "读取到当前料串信息:" + CurrShelf.ToStr());
BufferDataManager.SaveData<ShelfInfo>(configStr, CurrShelf);
}
}
}
catch (Exception ex)
{
LogUtil.error(Name + "UpdateShelfId出错:", ex);
}
return true;
}
}
public class ShelfInfo
{
public ShelfInfo(string rfid = "", int state = 0, string xnrfid = "")
{
this.ShelfRfid = rfid;
this.ShelfState = state;
this.XuniRfid = xnrfid;
}
/// <summary>
/// 料串RFID
/// </summary>
public string ShelfRfid = "";
/// <summary>
/// 料串状态,0=未开始,1=入库,2=出库中,3=需要离开
/// </summary>
public int ShelfState = 0;
public string XuniRfid = "";
public string ToStr()
{
if (ShelfState.Equals(1))
{
return "料串:" + ShelfRfid + "_入库中";
}
else if (ShelfState.Equals(2))
{
return "料串:" + ShelfRfid + "_出库中";
}
else if (ShelfState.Equals(3))
{
return "料串:" + ShelfRfid + "_需离开";
}
else
{
return ShelfRfid;
}
}
}
}