KTK_Store.cs
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using log4net;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.IO.IsolatedStorage;
using System.Linq;
using System.Text;
using System.Threading;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 康泰克单台自动料仓
/// </summary>
public abstract class KTK_Store
{
/// <summary>
///1=设备联机(正常就绪)(入库后,BOX恢复原始状态)(出库后,移载装置恢复原始状态),
///2=急停,3=故障,4=警告,5=调试
/// 6=入库执行中,7=入仓完成,8=入仓失败
/// 9=出库执行,10=出仓完成,11=出库失败
/// </summary>
public StoreStatus storeStatus = StoreStatus.ResetMove;
/// <summary>
/// 提示消息,一般发给服务器后清空(LineBean表示报警提示消息,BoxBean表示出入库失败的原因记录)
/// </summary>
public string WarnMsg = "";
public string Name { get; set; }
public int DeviceID { get; set; }
public BaseConfig baseConfig;
/// <summary>
/// 料仓状态
/// </summary>
private StoreRunStatus storerunstatus = StoreRunStatus.Wait;
/// <summary>
/// 定时器
/// </summary>
protected System.Timers.Timer mainTimer;
private bool isInit = false;
public bool IsDebug = false;
public StoreMoveInfo MoveInfo = null;
public KTK_Store()
{
}
public DateTime StartTime { get; set; }
public DateTime lastAirCloseTime = DateTime.Now;
public bool isInSuddenDown = false;
public bool isNoAirCheck = false;
public StoreAlarmType alarmType = StoreAlarmType.None;
public AlarmInfo alarmInfo = new AlarmInfo();
///// <summary>
///// 记录上一次的部分IO状态,主要是急停,气压检测信号,复位信号,用来判断是否io发生改变
///// </summary>
//public Dictionary<string, IO_VALUE> DILastValueMap = new Dictionary<string, IO_VALUE>();
//public object lastDiListLock = "";
//public void addLastDI(string type, IO_VALUE value)
//{
// try
// {
// lock (lastDiListLock)
// {
// if (DILastValueMap.ContainsKey(type))
// {
// DILastValueMap.Remove(type);
// }
// DILastValueMap.Add(type, value);
// }
// }
// catch (Exception ex)
// {
// LogUtil.error(ex.ToString());
// }
//}
public TimeSpan GetStoreRunTime()
{
if (StartTime != null)
{
return DateTime.Now - StartTime;
}
else
{
return new TimeSpan(0);
}
}
protected bool isInPro = false;
protected virtual void BusyMoveProcess()
{
//if (isInPro)
//{
// return;
//}
isInPro = true;
try
{
switch (MoveInfo.MoveType)
{
case StoreMoveType.InStore:
InStoreProcess();
isInPro = false;
break;
case StoreMoveType.OutStore:
OutStoreProcess();
isInPro = false;
break;
case StoreMoveType.ReturnHome:
ResetProcess();
isInPro = false;
break;
case StoreMoveType.StoreReset:
ResetProcess();
isInPro = false;
break;
case StoreMoveType.CheckPosition:
InventoryProcess();
isInPro = false;
break;
default: break;
}
}
catch (Exception ex)
{
LogUtil.error("BusyMoveProcess出错:" + ex.ToString());
}
isInPro = false;
}
protected void SaveAlarmInfo(StoreAlarmType alarmType, string alarmDetial, string alarmMsg, StoreMoveType storeMoveType)
{
alarmMsg = alarmMsg.Replace(Name, "");
int inoutStatus = 0;
if (storeMoveType.Equals(StoreMoveType.InStore))
{
inoutStatus = 1;
}
else if (storeMoveType.Equals(StoreMoveType.InStore))
{
inoutStatus = 2;
}
int aType = 0;
switch (alarmType)
{
case StoreAlarmType.AxisMoveError:
aType = 2;
break;
case StoreAlarmType.AxisAlarm:
aType = 2;
break;
case StoreAlarmType.SuddenStop:
aType = 1;
alarmDetial = "1";
break;
case StoreAlarmType.NoAirCheck:
aType = 1;
alarmDetial = "2";
break;
case StoreAlarmType.IoSingleTimeOut:
aType = 3;
break;
case StoreAlarmType.StellAlarm:
aType = 2;
alarmDetial = "5";
break;
default: break;
}
alarmInfo = new AlarmInfo(DeviceID, aType, alarmDetial, alarmMsg, inoutStatus);
}
/// <summary>
/// 开始运行
/// </summary>
public abstract bool StartRun( );
/// <summary>
/// 停止运行
/// </summary>
public abstract void StopRun();
/// <summary>
/// 报警
/// </summary>
/// <param name="alarmType"></param>
public abstract void Alarm(StoreAlarmType alarmType, string alarmDetial, string alarmMsg, StoreMoveType storeMoveType);
/// <summary>
/// 重置(夹料装置状态不变)
/// </summary>
public abstract void Reset(bool isNeedClearAuto = true);
/// <summary>
/// 停止所有运动
/// </summary>
public abstract void StopMove();
/// <summary>
/// 重置处理
/// </summary>
protected abstract void ResetProcess();
/// <summary>
/// 盘点处理
/// </summary>
protected virtual void InventoryProcess()
{
}
protected void ACAxisHomeMove(ConfigMoveAxis moveAxis)
{
moveAxis.TargetPosition = 0;
LogUtil.debug (moveAxis.DisplayStr + "speed[" + moveAxis.HomeHighSpeed + "]开始原点返回");
MoveInfo.WaitList.Add(WaitResultInfo.WaitAxis(moveAxis, true));
AxisManager.instance.HomeMove(moveAxis.DeviceName, (short)moveAxis.GetAxisValue(), moveAxis.HomeHighSpeed, moveAxis.HomeLowSpeed, moveAxis.HomeAddSpeed);
}
protected void ACAxisMove(ConfigMoveAxis moveAxis, int targetPosition, int targetSpeed)
{
MoveInfo.WaitList.Add(WaitResultInfo.WaitAxis(moveAxis, targetPosition, targetSpeed));
moveAxis.TargetPosition = targetPosition;
AxisManager.instance.AbsMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), targetPosition, targetSpeed,moveAxis.AddSpeed,moveAxis.DelSpeed);
}
protected bool ACAxisMoveIsEnd(ConfigMoveAxis moveAxis, int targetPosition, int targetSpeed, out string msg)
{
msg = "";
string deviceName = moveAxis.DeviceName;
short axisNo = moveAxis.GetAxisValue();
bool countError = false;
bool IsOk = AxisManager.instance.AbsMoveIsEnd(deviceName, axisNo, targetPosition, moveAxis.CanErrorCountMax, out countError);
if (IsOk)
{
return true;
}
if (countError)
{
int outCount = AxisManager.instance.GetActualtPosition(deviceName, axisNo);
//判断是否需要重新运动
if (MoveInfo.CanWhileCount > 0)
{
LogUtil.error(Name + moveAxis.DisplayStr + "目标位置[" + targetPosition + "]当前位置[" + outCount +
"],误差过大,重新开始运动,剩余[" + MoveInfo.CanWhileCount + "]次");
AxisManager.instance.AbsMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), targetPosition, targetSpeed,moveAxis.AddSpeed,moveAxis.DelSpeed);
MoveInfo.CanWhileCount--;
}
else
{
msg = Name + " storeMoveStep=" + MoveInfo.MoveStep + moveAxis.DisplayStr + "目标位置[" + targetPosition + "]当前位置[" + outCount
+ "],误差过大,需要报警";
LogUtil.error(msg);
}
}
return false;
}
protected bool ACHomeMoveIsEnd(ConfigMoveAxis moveAxis, out string msg)
{
msg = "";
if (AxisManager.instance.IsHomeMoveEnd(moveAxis.DeviceName, moveAxis.GetAxisValue()))
{
//原点完成并且位置=0
int outCount = AxisManager.instance.GetActualtPosition(moveAxis.DeviceName, moveAxis.GetAxisValue());
int errorCount = Math.Abs(outCount);
if (errorCount <= moveAxis.CanErrorCountMax)
{
return true;
}
//判断是否需要重新运动
if (MoveInfo.CanWhileCount > 0)
{
LogUtil.error(Name+ moveAxis.DisplayStr + "收到原点完成信号,当前位置[" + outCount + "],重新回原点,剩余[" + MoveInfo.CanWhileCount + "]次");
//LogUtil.error( StoreName + moveAxis.DisplayStr + "重新回原点");
AxisManager.instance.HomeMove(moveAxis.DeviceName, moveAxis.GetAxisValue(), moveAxis.HomeHighSpeed, moveAxis.HomeLowSpeed, moveAxis.HomeAddSpeed);
MoveInfo.CanWhileCount--;
}
else
{
msg = Name + " storeMoveStep=" + MoveInfo.MoveStep + moveAxis.DisplayStr + "收到原点完成信号,当前位置[" + outCount + "],误差过大,需要报警";
LogUtil.error( msg);
}
}
return false;
}
protected virtual void Init()
{
if (!isInit)
{
MoveInfo = new StoreMoveInfo(DeviceID);
mainTimer = new System.Timers.Timer();
mainTimer.Enabled = false;
mainTimer.Interval = 300;
mainTimer.Elapsed += timersTimer_Elapsed;
mainTimer.AutoReset = true;
isInit = true;
}
}
public StoreRunStatus storeRunStatus
{
get
{
return storerunstatus;
}
set
{
StoreRunStatus oldStatus = storerunstatus;
storerunstatus = value;
}
}
protected abstract void timersTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e);
#region 出库
public abstract bool StartOutStoreMove(InOutParam param);
protected abstract void OutStoreProcess();
#endregion
#region 入库
public abstract void StartInStoreMove(InOutParam param);
protected abstract void InStoreProcess();
#endregion
public string GetRunStr()
{
string sta = "运行中";
string aa = "";
switch (storeRunStatus)
{
case StoreRunStatus.Busy:
sta = "忙碌";
break;
case StoreRunStatus.HomeMoving:
sta = "原点返回";
break;
case StoreRunStatus.Reset:
sta = "重置";
break;
case StoreRunStatus.Runing:
sta = "运行中";
break;
case StoreRunStatus.Wait:
sta = "等待启动";
break;
}
if (storeRunStatus > StoreRunStatus.Wait)
{
//"0":"急停中", "1":"设备联机", "2":"故障中", "3":"入库执行中", "4":"出库执行中", 5":"料盘入仓位完成", "6":"料盘出仓位完成", 7":"设备调试中",
switch (storeStatus)
{
case StoreStatus.Debugging:
aa = "设备调试中";
break;
case StoreStatus.InStoreEnd:
aa = "料盘入仓位完成";
break;
case StoreStatus.InStoreExecute:
aa = "入库执行中";
break;
case StoreStatus.InTrouble:
aa = "故障中";
break;
case StoreStatus.OutStoreBoxEnd:
aa = "料盘出仓位完成";
break;
case StoreStatus.OutStoreExecute:
aa = "出库执行中";
break;
case StoreStatus.StoreOnline:
aa = "设备联机";
break;
case StoreStatus.SuddenStop:
aa = "急停中";
break;
case StoreStatus.OutMoveExecute:
aa = "出库完成";
break;
case StoreStatus.InStoreFaild:
aa = "入库失败(" + WarnMsg + ")";
break;
case StoreStatus.OutStoreFaild:
aa = "出库失败(" + WarnMsg + ")";
break;
case StoreStatus.CheckPosMove:
aa = "盘点中";
break;
}
if (!aa.Equals(""))
{
string inout = "";
if (MoveInfo.MoveType.Equals(StoreMoveType.InStore)&& MoveInfo.MoveParam!=null&& MoveInfo.MoveParam.PosInfo!=null)
{
inout = "_入库:"+MoveInfo.MoveParam.PosInfo.ToStr();
}
else if (MoveInfo.MoveType.Equals(StoreMoveType.OutStore) && MoveInfo.MoveParam != null && MoveInfo.MoveParam.PosInfo != null)
{
inout = "_出库:" + MoveInfo.MoveParam.PosInfo.ToStr();
}
else
{
inout = " " + MoveInfo.MoveType + "_" + MoveInfo.MoveStep;
}
return sta + "_" + aa+inout;
}
else
{
return sta + " " + MoveInfo.MoveType + "_" + MoveInfo.MoveStep;
}
}
else
{
return sta + " " + MoveInfo.MoveType + "_" + MoveInfo.MoveStep;
}
}
public string GetMoveStr()
{
string msg = "";
msg += "状态: " + storeRunStatus + "\t "+ " " + storeStatus + "\n";
msg += "alarm: " + alarmType + "\n";
msg += "Move:" + MoveInfo.MoveType + " " + MoveInfo.MoveStep + "\n";
return msg;
}
public void IOMove(string IoType, IO_VALUE value)
{
IOManager.IOMove(IoType, value, baseConfig.DeviceID);
}
public IO_VALUE IOValue(string IoType)
{
return IOManager.IOValue(IoType, baseConfig.DeviceID);
}
protected void SetWarnMsg(string msg)
{
if (String.IsNullOrEmpty(WarnMsg).Equals(false))
{
if (WarnMsg.Equals(msg))
{
if (msg.StartsWith(Name))
{
LogUtil.error(msg, 105);
}
else
{
LogUtil.error(Name + msg, 105);
}
}
else
{
if (msg.StartsWith(Name))
{
LogUtil.error(msg);
}
else
{
msg = Name + msg;
LogUtil.error( msg);
}
}
}
WarnMsg = msg;
}
public bool IsDoValue(string ioType, IO_VALUE ioValue)
{
return IOValue(ioType).Equals(ioValue);
}
public void LogInfo(string logInfo)
{
LogUtil.info(Name + logInfo);
}
}
}