FeedingEquip.cs
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using Asa;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Diagnostics;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 流水线自动料仓-入料装置类
/// </summary>
public partial class FeedingEquip : EquipBase
{
public FeedingEquip_Config Config;
public bool OutEndSendShelfOut = false;
public AxisBean BatchAxis = null;
public FeedingEquip(string cid, FeedingEquip_Config config)
{
this.DeviceID = config.Id;
baseConfig = config;
this.Config = config;
IsDebug = config.IsDebug.Equals(1);
Name = (" " + "入料T" + DeviceID % 100 + " ").ToUpper();
Init();
UseAxis = true;
UpdownAxis = new AxisBean(config.UpDown_Axis, Name);
BatchAxis = new AxisBean(config.Batch_Axis, Name);
MoveInfo = new LineMoveInfo(DeviceID, "[" + Name.Trim() + "-Move]");
SecondMoveInfo = new LineMoveInfo(DeviceID, "[" + Name.Trim() + "-SMove]");
RFIDIP = RFIDManager.GetRFIP(DeviceID);
}
public override bool StartRun(bool isDebug = false)
{
if (CanStartRun().Equals(false))
{
return false;
}
//if (isDebug)
//{ //连接AGV调度
// if (!AgvClient.ISConnected())
// {
// AgvClient.Init();
// }
//}
if (IOValue(IO_Type.SL_SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
SetWarnMsg(Name + "启动失败:急停未开");
return false;
}
if (RunAxis(true, BatchAxis) && RunAxis(true, UpdownAxis))
{
mainTimer.Enabled = false;
MoveInfo.EndMove();
SecondMoveInfo.EndMove();
runStatus = LineRunStatus.HomeMoving;
LogInfo("开始原点返回: ");
MoveInfo.NewMove(LineMoveType.ReturnHome);
StartReset();
if (isDebug)
{
LogInfo("开始调试,启动定时器 ");
mainTimer.Start();
}
return true;
}
return false;
}
public override bool Reset()
{
runStatus = LineRunStatus.Reset;
StopMove();
MoveInfo.NewMove(LineMoveType.Reset);
SecondMoveInfo.EndMove();
if (RunAxis(true, BatchAxis) && RunAxis(true, UpdownAxis))
{
alarmType = LineAlarmType.None;
LogInfo("开始重置: ");
runStatus = LineRunStatus.Reset;
MoveInfo.NewMove(LineMoveType.Reset);
StartReset();
return true;
}
return false;
}
private void StartReset()
{
if (OutStoreHeight > 0)
{
LogInfo("复位前,清理出库高度:" + OutStoreHeight);
}
//复位时设置状态为none
AgvClient.SetStatus(Config.AgvInName);
AgvClient.SetStatus(Config.AgvOutName);
OutStoreHeight = -1;
//OutStoreCount = 0;
BatchAxisStopCheck();
ResetClearData();
IOMove(IO_Type.SL_HddLed, IO_VALUE.HIGH);
MoveInfo.NextMoveStep(LineMoveStep.FR_01_StopUp);
IOMove(IO_Type.SL_Entry_StopDown, IO_VALUE.LOW);
IOMove(IO_Type.SL_Buffer_StopDown, IO_VALUE.LOW);
IOMove(IO_Type.SL_Out_StopDown, IO_VALUE.LOW);
//夹紧气缸放松
CylinderMove(null, IO_Type.SL_ClampCylinder_Relax, IO_Type.SL_ClampCylinder_Work);
if (Config.DOList.ContainsKey(IO_Type.SL_RollerLine_Run))
{
IOMove(IO_Type.SL_RollerLine_Run, IO_VALUE.LOW);
}
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Entry_StopDown, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Buffer_StopDown, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Out_StopDown, IO_VALUE.LOW));
isInPro = false;
}
//复位时,应该先提升伺服回原点,然后提升伺服下降到P2点,放开定位气缸,顶升气缸下降,提升伺服在上升到P1点。
protected override void ResetProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (!MoveInfo.IsInWait)
{
switch (MoveInfo.MoveStep)
{
case LineMoveStep.Wait:
StartReset();
break;
case LineMoveStep.FR_01_StopUp:
MoveInfo.NextMoveStep(LineMoveStep.FR_02_LineRun);
//阻挡上升
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.HIGH))
{
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ":开始复位,放料顶升下降, 所有阻挡上升,检测到定位工位有信号,不转动链条");
}
else
{
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ":开始复位,放料顶升下降, 所有阻挡上升,链条先转动3秒钟 ");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
//线体开始转动
IOMove(IO_Type.SL_Line_Run, IO_VALUE.HIGH);
IOMove(IO_Type.SL_LocationSideWay_Run, IO_VALUE.HIGH);
IOMove(IO_Type.SL_OutSideWay_Run, IO_VALUE.HIGH);
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Location_Check, IO_VALUE.HIGH));
MoveInfo.OneWaitCanEndStep = true;
}
break;
case LineMoveStep.FR_02_LineRun:
MoveInfo.NextMoveStep(LineMoveStep.FR_03_CylinderUp);
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ":链条停止转动,上料横移机构上升,顶升气缸下降,所有阻挡气缸上升");
//线体停止
IOMove(IO_Type.SL_Line_Run, IO_VALUE.LOW);
IOMove(IO_Type.SL_LocationSideWay_Run, IO_VALUE.LOW);
IOMove(IO_Type.SL_OutSideWay_Run, IO_VALUE.LOW);
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_Line_Run, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_LocationSideWay_Run, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_OutSideWay_Run, IO_VALUE.LOW));
TopCylinderDown(MoveInfo);
break;
case LineMoveStep.FR_03_CylinderUp:
MoveInfo.NextMoveStep(LineMoveStep.FR_04_UpdownAxisHome);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ": 升降伺服回原点");
UpdownAxis.HomeMove(MoveInfo);
break;
case LineMoveStep.FR_04_UpdownAxisHome:
MoveInfo.NextMoveStep(LineMoveStep.FR_05_UpdownAxis_P1);
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ": 升降伺服到P1");
UpdownAxis.AbsMove(MoveInfo, Config.UpDownAxisP1, Config.UpdownAxis_P1Speed);
break;
case LineMoveStep.FR_05_UpdownAxis_P1:
if (UpdownIsInP1())
{
MoveInfo.NextMoveStep(LineMoveStep.FR_06_CylinderGive);
if (Config.IsCanOut.Equals(1))
{
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ": 上料横移气缸取料端SOL");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Give, IO_Type.SL_MoveCylinder_Take);
}
else
{
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ": 上料横移气缸放料端SOL");
CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Take, IO_Type.SL_MoveCylinder_Give);
}
}
else
{
MoveInfo.NextMoveStep(LineMoveStep.FR_05_UpdownAxis_P1);
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ":上料横移机构取料端 前升降轴先到P1");
UpdownAxis.AbsMove(MoveInfo, Config.UpDownAxisP1, Config.UpdownAxis_P1Speed);
}
break;
case LineMoveStep.FR_06_CylinderGive:
MoveInfo.NextMoveStep(LineMoveStep.FR_11_BatchAxisHome);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
MoveInfo.TimeOutSeconds = 120;
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ":提升伺服回原点");
BatchAxis.HomeMove(MoveInfo);
break;
case LineMoveStep.FR_11_BatchAxisHome:
MoveInfo.NextMoveStep(LineMoveStep.FR_12_BatchAxisToP2);
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ":提升伺服下降到P2点,");
MoveInfo.TimeOutSeconds = 120;
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP2, Config.BatchAxis_P2Speed);
break;
case LineMoveStep.FR_12_BatchAxisToP2:
MoveInfo.NextMoveStep(LineMoveStep.FR_13_LocationDown);
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ": 托盘定位气缸后退,升降伺服到P1");
TrayLCylinderAfter(MoveInfo);
Thread.Sleep(50);
break;
case LineMoveStep.FR_13_LocationDown:
MoveInfo.NextMoveStep(LineMoveStep.FR_14_FixedUp);
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ":固定气缸上升");
FixedCylinderUp(MoveInfo);
break;
case LineMoveStep.FR_14_FixedUp:
MoveInfo.NextMoveStep(LineMoveStep.FR_15_TopDown);
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ": 定位气缸下降 ,夹紧气缸放松");
LocationCylinderDown(MoveInfo);
//CylinderMove(MoveInfo, IO_Type.SL_OutTopCylinder_Up, IO_Type.SL_OutTopCylinder_Down);
CylinderMove(MoveInfo, IO_Type.SL_ClampCylinder_Work, IO_Type.SL_ClampCylinder_Relax );
break;
case LineMoveStep.FR_15_TopDown:
MoveInfo.NextMoveStep(LineMoveStep.FR_16_BatchAxisToP1);
//判断定位工位是否有料架
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.HIGH))
{
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ":定位工位有料架,提升伺服不需要到P1");
}
else
{
LogInfo(MoveInfo.MoveType + ":" + MoveInfo.SLog + ":定位工位无料架,提升伺服上升到P1点");
BatchAxis.AbsMove(MoveInfo, Config.BatchAxisP1, Config.BatchAxis_P1Speed);
}
break;
case LineMoveStep.FR_16_BatchAxisToP1:
MoveInfo.NextMoveStep(LineMoveStep.FR_17_ClampCheck);
DebugInfo(MoveInfo.MoveType + " : 等待夹爪料盘检测信号无料");
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.ClampCylinder_Check, IO_VALUE.LOW));
break;
case LineMoveStep.FR_17_ClampCheck:
LogInfo("重置完成!");
if (IOValue(IO_Type.SL_Out_Check).Equals(IO_VALUE.HIGH))
{
ClientLevel level = ClientLevel.Low;
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.HIGH))
{
level = ClientLevel.Middle;
}
if (Config.IsCanOut.Equals(1))
{
level = ClientLevel.High;
}
LogInfo("重置完成,出口检测到有料架,调用 " + Config.AgvOutName + " AgvClient.NeedLeave");
AgvClient.NeedLeave(Config.AgvOutName, LastOutShelfId, level);
}
MoveEndS();
break;
default: break;
}
}
}
internal override void StopMove()
{
MoveInfo.EndMove();
SecondMoveInfo.EndMove();
//StopMove时设置状态为none
AgvClient.SetStatus(Config.AgvInName,"",ClientAction.None,ClientLevel.Low,true);
AgvClient.SetStatus(Config.AgvOutName, "", ClientAction.None, ClientLevel.Low, true);
BatchAxisStopCheck();
BatchAxis.SuddenStop();
UpdownAxis.SuddenStop();
CloseAxis(BatchAxis);
CloseAxis(UpdownAxis);
CheckAndMove(IO_Type.SL_Line_Run, IO_VALUE.LOW);
CheckAndMove(IO_Type.SL_LocationSideWay_Run, IO_VALUE.LOW);
CheckAndMove(IO_Type.SL_OutLine_Run, IO_VALUE.LOW);
if (Config.DOList.ContainsKey(IO_Type.SL_RollerLine_Run))
{
IOMove(IO_Type.SL_RollerLine_Run, IO_VALUE.LOW);
}
CheckAndMove(IO_Type.SL_Entry_StopDown, IO_VALUE.LOW);
CheckAndMove(IO_Type.SL_Buffer_StopDown, IO_VALUE.LOW);
CheckAndMove(IO_Type.SL_Out_StopDown, IO_VALUE.LOW);
}
/// <summary>
/// 停止运行
/// </summary>
public override void StopRun()
{
runStatus = LineRunStatus.Wait;
if (mainTimer != null)
{
mainTimer.Enabled = false;
}
StopMove();
AgvClient.SetStatus(Config.AgvInName, "", ClientAction.None, ClientLevel.Low, true);
AgvClient.SetStatus(Config.AgvOutName, "", ClientAction.None, ClientLevel.Low, true);
}
protected override void BaseTimerProcess()
{
if (IOValue(IO_Type.SL_SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
if (!isInSuddenDown)
{
LogUtil.error(Name + "收到急停信号,等待300后再次验证急停");
Thread.Sleep(300);
if (IOValue(IO_Type.SL_SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
SetWarnMsg(Name + "收到急停信号,急停报警");
if (isInSuddenDown.Equals(false))
{
Alarm(LineAlarmType.SuddenStop);
}
return;
}
}
}
else if (IOValue(IO_Type.SL_Reset_BTN).Equals(IO_VALUE.HIGH))
{
if (NoAlarm())
{
if (MoveInfo.MoveType.Equals(LineMoveType.None))
{
LogUtil.error(Name + "收到复位信号,当前无报警,不需要复位");
}
else
{
LogUtil.error(Name + "收到复位信号,当前无报警,正在" + MoveInfo.MoveType + "处理中,不需要复位");
}
}
else
{
LogUtil.info(Name + "收到复位信号,开始复位");
Reset();
}
return;
}
if (isInSuddenDown || isNoAirCheck)
{
return;
}
BusyMoveProcess();
IOTimeOutProcess();
//判断流水线打开了才可以运行
if (MoveInfo.MoveType.Equals(LineMoveType.None) && NoErrorAlarm() && (!MoveStop))
{
if (Config.IsCanOut.Equals(0))
{
StartInStoreP();
}
else
{
StartOutStoreP();
}
}
if (NoErrorAlarm())
{
if (IOValue(IO_Type.SL_Out_Check).Equals(IO_VALUE.HIGH))
{
if (CheckStopWatch(needLeaveWatch, 3000))
{
ClientLevel level = ClientLevel.Low;
if (Config.IsCanOut.Equals(1))
{
level = ClientLevel.High;
}
else if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.HIGH) || (!MoveInfo.MoveType.Equals(LineMoveType.None)))
{
level = ClientLevel.Middle;
}
//线体出口检测到料架,需要通知AGV小车
AgvClient.NeedLeave(Config.AgvOutName, LastOutShelfId, level);
}
}
else
{
needLeaveWatch.Stop();
AgvClient.SetToNone(Config.AgvOutName);
}
//入口无料架,mayEnter
if (IOValue(IO_Type.SL_Entry_Check).Equals(IO_VALUE.LOW))
{
if (CheckStopWatch(needEnterWatch, 3000))
{
ClientLevel level = ClientLevel.Low;
if (Config.IsCanOut.Equals(1))
{
//如果是出料模块且当前无料架
if (IOValue(IO_Type.SL_Location_Check).Equals(IO_VALUE.LOW) && MoveInfo.MoveType.Equals(LineMoveType.None))
{
level = ClientLevel.High;
}
}
AgvClient.NeedEnter(Config.AgvInName, "", level);
}
}
else
{
needEnterWatch.Stop();
AgvClient.SetToNone(Config.AgvInName);
}
}
else
{
needLeaveWatch.Stop();
AgvClient.SetToNone(Config.AgvOutName);
needEnterWatch.Stop();
AgvClient.SetToNone(Config.AgvInName);
}
}
private Stopwatch needEnterWatch = new Stopwatch();
private Stopwatch needLeaveWatch = new Stopwatch();
#region 气缸判断及动作
public void TopCylinderUp(LineMoveInfo moveinfo = null)
{
CylinderMove(moveinfo, IO_Type.SL_TopCylinder_Down, IO_Type.TopCylinder_Up);
if (moveinfo != null)
{
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_OutTopCylinder_Down, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_OutTopCylinder_Up, IO_VALUE.HIGH));
}
}
public void TopCylinderDown(LineMoveInfo moveinfo = null)
{
CylinderMove(moveinfo, IO_Type.SL_TopCylinder_Up, IO_Type.SL_TopCylinder_Down);
if (moveinfo != null)
{
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_OutTopCylinder_Up, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_OutTopCylinder_Down, IO_VALUE.HIGH));
}
}
public void LocationCylinderUp(LineMoveInfo moveinfo = null)
{
IOMove(IO_Type.SL_LocationCylinder_Down, IO_VALUE.LOW);
IOMove(IO_Type.SL_LocationCylinder_Up, IO_VALUE.HIGH);
if (moveinfo != null)
{
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_LocationCylinder_Down1, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_LocationCylinder_Up1, IO_VALUE.HIGH));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_LocationCylinder_Down2, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_LocationCylinder_Up2, IO_VALUE.HIGH));
}
}
public void LocationCylinderDown(LineMoveInfo moveinfo = null)
{
IOMove(IO_Type.SL_LocationCylinder_Up, IO_VALUE.LOW);
IOMove(IO_Type.SL_LocationCylinder_Down, IO_VALUE.HIGH);
if (moveinfo != null)
{
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_LocationCylinder_Up1, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_LocationCylinder_Down1, IO_VALUE.HIGH));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_LocationCylinder_Up2, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_LocationCylinder_Down2, IO_VALUE.HIGH));
}
}
public void FixedCylinderUp(LineMoveInfo moveinfo = null)
{
IOMove(IO_Type.SL_FixedCylinder_Down, IO_VALUE.LOW);
IOMove(IO_Type.SL_FixedCylinder_Up, IO_VALUE.HIGH);
if (moveinfo != null)
{
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_FixedCylinder_Up1, IO_VALUE.HIGH));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_FixedCylinder_Up2, IO_VALUE.HIGH));
}
}
public void FixedCylinderDown(LineMoveInfo moveinfo = null)
{
IOMove(IO_Type.SL_FixedCylinder_Up, IO_VALUE.LOW);
IOMove(IO_Type.SL_FixedCylinder_Down, IO_VALUE.HIGH);
if (moveinfo != null)
{
moveinfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_FixedCylinder_Up1, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_FixedCylinder_Up2, IO_VALUE.LOW));
}
}
public void TrayLCylinderBefore(LineMoveInfo moveinfo = null)
{
IOMove(IO_Type.SL_TrayLocation_After, IO_VALUE.LOW);
IOMove(IO_Type.SL_TrayLocation_Before, IO_VALUE.HIGH);
if (moveinfo != null)
{
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_TrayLocation1_After, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_TrayLocation1_Before, IO_VALUE.HIGH));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_TrayLocation2_After, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_TrayLocation2_Before, IO_VALUE.HIGH));
}
}
public void TrayLCylinderAfter(LineMoveInfo moveinfo = null)
{
if (TrayLCylinderCanAfter())
{
IOMove(IO_Type.SL_TrayLocation_After, IO_VALUE.HIGH);
IOMove(IO_Type.SL_TrayLocation_Before, IO_VALUE.LOW);
}
else
{
if (IOValue(IO_Type.SL_TrayLocation1_After).Equals(IO_VALUE.HIGH) &&
IOValue(IO_Type.SL_TrayLocation1_Before).Equals(IO_VALUE.LOW) &&
IOValue(IO_Type.SL_TrayLocation2_After).Equals(IO_VALUE.HIGH) &&
IOValue(IO_Type.SL_TrayLocation2_Before).Equals(IO_VALUE.LOW))
{
}
else
{
WarnMsg = Name + "TrayLCylinderAfter:提升轴当前不在下降位置P2,不后退定位气缸";
Alarm(LineAlarmType.IoSingleTimeOut);
LogUtil.error(Name + "TrayLCylinderAfter:提升轴当前不在下降位置P2,不后退定位气缸");
}
}
if (moveinfo != null)
{
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_TrayLocation1_After, IO_VALUE.HIGH));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_TrayLocation1_Before, IO_VALUE.LOW));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_TrayLocation2_After, IO_VALUE.HIGH));
moveinfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.SL_TrayLocation2_Before, IO_VALUE.LOW));
}
}
public bool TrayLCylinderCanAfter()
{
int currP = BatchAxis.GetAclPosition();
int chaz = Config.BatchAxisP2 - currP;
if ((Math.Abs(chaz) < Math.Abs(Config.Height_ChangeValue * 2)))
{
return true;
}
return false;
}
public bool IsTrayLCylinderAfter()
{
if (IOValue(IO_Type.SL_TrayLocation1_After).Equals(IO_VALUE.HIGH) &&
IOValue(IO_Type.SL_TrayLocation1_Before).Equals(IO_VALUE.LOW) &&
IOValue(IO_Type.SL_TrayLocation2_After).Equals(IO_VALUE.HIGH) &&
IOValue(IO_Type.SL_TrayLocation2_Before).Equals(IO_VALUE.LOW))
{
return true;
}
return false;
}
public bool IsFixedCylinderUp()
{
if (IOValue(IO_Type.SL_FixedCylinder_Up1).Equals(IO_VALUE.HIGH) &&
IOValue(IO_Type.SL_FixedCylinder_Up2).Equals(IO_VALUE.HIGH))
{
return true;
}
return false;
}
public bool UpdownIsInP1()
{
if (UpdownAxis.IsInPosition(Config.UpDownAxisP1))
{
return true;
}
return false;
}
#endregion
#region 提升轴匀速上升处理
private System.Timers.Timer axisCheckTimer = null;
private string TargetIoType = IO_Type.SL_AxisLocationCheck;
private IO_VALUE TargetIoValue = IO_VALUE.HIGH;
private bool BatchAxisStartCheck(string targetIo = "", IO_VALUE value = IO_VALUE.HIGH)
{
if (String.IsNullOrEmpty(targetIo))
{
targetIo = IO_Type.SL_AxisLocationCheck;
}
if (axisCheckTimer == null)
{
axisCheckTimer = new System.Timers.Timer();
axisCheckTimer.AutoReset = true;
axisCheckTimer.Interval += 30;
axisCheckTimer.Elapsed += CheckTimer_Elapsed;
axisCheckTimer.Enabled = false;
}
TargetIoValue = value;
TargetIoType = targetIo;
axisCheckTimer.Start();
return true;
}
private bool BatchAxisStopCheck()
{
if (!(axisCheckTimer == null))
{
axisCheckTimer.Stop();
}
return true;
}
private bool IsInProcess = false;
private DateTime lastOkTime = DateTime.Now;
private void CheckTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
{
TimeSpan pan = DateTime.Now - lastOkTime;
if (IsInProcess && pan.TotalMilliseconds < 300) { return; }
try
{
IsInProcess = true;
lastOkTime = DateTime.Now;
if (IOValue(TargetIoType).Equals(TargetIoValue))
{
LogUtil.info(Name + "上料轴,检测到 " + TargetIoType + "=" + TargetIoValue + ",停止运动");
BatchAxis.SuddenStop();
BatchAxisStopCheck();
}
}
catch (Exception ex)
{
LogUtil.error("CheckTimer_Elapsed出错:", ex);
}
finally
{
IsInProcess = false;
}
}
#endregion
#region AGV
internal void AgvArrive(string nodeId, string rfid)
{
string logN = Name + "收到 AgvArrive 事件 [" + nodeId + "] [" + rfid + "] ";
if (nodeId.Equals(Config.AgvInName))
{
}
else if (nodeId.Equals(Config.AgvOutName))
{
}
LogUtil.info(logN + ":" + "暂无处理");
}
internal void AgvReady(string nodeId, string rfid)
{
string logN = Name + "收到 AgvReady 事件 [" + nodeId + "] [" + rfid + "] ";
if (nodeId.Equals(Config.AgvInName))
{
if (IOValue(IO_Type.SL_Entry_Check).Equals(IO_VALUE.HIGH))
{
LogUtil.info(logN + " ,入口有料架,暂不处理,重置 [" + nodeId + "] 状态为None");
AgvClient.SetStatus(nodeId);
return;
}
ShelfEnterProcess();
}
else if (nodeId.Equals(Config.AgvOutName))
{
if (IOValue(IO_Type.SL_Out_Check).Equals(IO_VALUE.LOW))
{
LogUtil.info(logN + " ,未检测到出口有料架,暂不处理,重置 [" + nodeId + "] 状态为None");
AgvClient.SetStatus(nodeId);
return;
}
ShelfOutProcess();
}
}
private bool ProcessShelfEnter = false;
private bool ProcessShelfOut = false;
internal void ShelfOutProcess()
{
//AGV已到达,将料架送入AGV中
Task.Factory.StartNew(delegate
{
string logName = Name + "[" + Config.AgvOutName + "] 料架送入AGV ";
try
{
LogUtil.info(logName + "开始,先设置状态为None");
AgvClient.SetStatus(Config.AgvOutName, LastOutShelfId, ClientAction.None, ClientLevel.High, true);
if (IOValue(IO_Type.SL_Out_Check).Equals(IO_VALUE.HIGH))
{
// AgvClient.SetStatus(Config.AgvOutName,"",ClientAction.MayLeave,ClientLevel.High);
ProcessShelfOut = true;
//出口阻挡下降,出口线体转动
IOMove(IO_Type.SL_Out_StopDown, IO_VALUE.HIGH);
IOMove(IO_Type.SL_OutSideWay_Run, IO_VALUE.HIGH);
bool result = WaitIo(IO_Type.SL_Out_Check, IO_VALUE.LOW, 60000);
if (!result)
{
LogUtil.info(logName + " 等待SL_Out_Check=LOW超时,等待8000后停止转动,发送FinishLeave");
}
else
{
LogUtil.info(logName + " 已收到SL_Out_Check=LOW ,等待8000后停止转动,发送FinishLeave");
}
//再转动2000
Thread.Sleep(8000);
//停止转动 ,阻挡上升
IOMove(IO_Type.SL_OutSideWay_Run, IO_VALUE.LOW);
IOMove(IO_Type.SL_Out_StopDown, IO_VALUE.LOW);
AgvClient.SetStatus(Config.AgvOutName, LastOutShelfId, ClientAction.FinishLeave, ClientLevel.High, true);
Thread.Sleep(1000);
AgvClient.SetStatus(Config.AgvOutName, "", ClientAction.None, ClientLevel.High, true);
ProcessShelfOut = false;
LogUtil.info(logName + ",停止转动,清空料架[" + LastOutShelfId + "], 结束");
}
else
{
LogUtil.info(logName + "开始,未检测到料架信号,不处理");
}
}
catch (TimeoutException te)
{
LogUtil.error(logName + " 超时:" + te);
}
catch (Exception ex)
{
LogUtil.error(logName + " 出错:", ex);
}
finally
{
IOMove(IO_Type.SL_OutSideWay_Run, IO_VALUE.LOW);
ProcessShelfOut = false;
}
});
}
internal void ShelfEnterProcess()
{
Task.Factory.StartNew(delegate
{
string logName = Name + "AGV料架进入 [" + Config.AgvInName + "] ";
try
{
if (IOValue(IO_Type.SL_Entry_Check).Equals(IO_VALUE.LOW))
{
LogUtil.info(logName + " 开始");
//AgvClient.SetStatus(Config.AgvInName,"",ClientAction.MayEnter,ClientLevel.High);
ProcessShelfEnter = true;
////进料阻挡上升
//IOMove(IO_Type.SL_Entry_StopDown, IO_VALUE.LOW);
//转动线体
IOMove(IO_Type.SL_Line_Run, IO_VALUE.HIGH);
//等待进料检测信号
bool result = WaitIo(IO_Type.SL_Entry_Check, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.info(logName + " 等待 SL_Entry_Check=High 超时, 等待 SL_Stop_Check 信号");
}
else
{
LogUtil.info(logName + "已收到 SL_Entry_Check=High , 等待 SL_Stop_Check 信号");
}
result = WaitIo(IO_Type.SL_Stop_Check, IO_VALUE.HIGH, 60000);
if (!result)
{
LogUtil.info(logName + " 等待 SL_Stop_Check=High 超时,等待3000后停止转动,发送 FinishEnter");
}
else
{
LogUtil.info(logName + "已收到 SL_Stop_Check=High ,等待5000后停止转动,发送 FinishEnter");
}
//等待200毫秒后停止转动
Thread.Sleep(5000);
if (MoveInfo.IsStep(LineMoveStep.FI_05_LineStart))
{
LogUtil.info(logName + " 等待5000后, MoveInfo.MoveType= FI_03_LineStart 不需要停止链条转动");
}
else
{
LogUtil.info(logName + "等待5000后,停止链条转动");
IOMove(IO_Type.SL_Line_Run, IO_VALUE.LOW);
}
//料架可离开
AgvClient.SetStatus(Config.AgvInName, "", ClientAction.FinishEnter, ClientLevel.High, true);
Thread.Sleep(1000);
AgvClient.SetStatus(Config.AgvInName, "", ClientAction.None, ClientLevel.High, true);
ProcessShelfEnter = false;
LogUtil.info(logName + " 结束");
}
}
catch (TimeoutException te)
{
LogUtil.error(logName + " 超时:" + te);
}
catch (Exception ex)
{
LogUtil.error(logName + " 出错:", ex);
}
finally
{
IOMove(IO_Type.SL_Line_Run, IO_VALUE.LOW);
ProcessShelfEnter = false;
}
});
}
private bool ReadShelfId()
{
try
{
//判断料架的编码是否正确
RFIDData rfidD = RFIDManager.GetShelfId(DeviceID);
CurrShelfId = rfidD.NumStr();
//发送料架信息给调度系统
// AgvClient.SendRFID(Config.AgvInName, CurrShelfId);
LogUtil.info(Name + "读取到料架编号:" + CurrShelfId);
if (CurrShelfId.EndsWith("00"))
{
string saveShelf = GetShelfID();
if ((!String.IsNullOrEmpty(saveShelf)) && (!saveShelf.EndsWith("00")))
{
LogUtil.info(Name + "读取到的料架号【" + CurrShelfId + "】无效,使用 缓存料架RFID:" + saveShelf);
CurrShelfId = saveShelf;
}
}
}
catch (Exception ex)
{
LogUtil.error(Name + "UpdateShelfId出错:", ex);
}
return true;
}
#region 料架号保存
private void UpdateLastShelfID(string currRfid = "")
{
string configStr = Setting_Init.Feed_LastShelfID_ + DeviceID;
ConfigAppSettings.SaveValue(configStr, currRfid);
LogUtil.info(Name + " UpdateLastShelfID 缓存料架RFID更改:【" + configStr + "】=【" + currRfid + "】");
}
private string GetShelfID()
{
string configStr = Setting_Init.Feed_LastShelfID_ + DeviceID;
return ConfigAppSettings.GetValue(configStr);
}
#endregion
#endregion
private string lastcode = "";
public override string GetMoveStr()
{
string msg = "";
int tLength = 15;
string leftTask = "";
if (taskData != null)
{
leftTask = "剩余任务:" + taskData.ToStr();
}
msg += "料架:" + CurrShelfId + " "+leftTask + "\r\n";
if (LastOutParam.rfid != "")
{
msg += "出库信息:" + LastOutParam.ToShortStr() + "\r\n";
}
msg += "当前托盘:" + currTrayNum + " 上个托盘:" + preTrayNum + "\n";
msg += "runS: " + runStatus + "\n";
msg += "alarm: " + alarmType + "\n";
msg += "MoveT:" + MoveInfo.MoveType + " " + MoveInfo.SLog + "\n";
return msg;
}
public string GetLastTrayInfo()
{
return "" + LastWidth + "X" + LastHeight + "=" + lastcode + "";
}
}
}