LineBean_Partial.cs
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using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
partial class LineBean
{
#region 定时处理方法
public bool CanProcessLine(bool isCheckSleep = true)
{
if (IOManager.IOValue(IO_Type.MotorRun_C1_123, 0).Equals(IO_VALUE.HIGH) &&
IOManager.IOValue(IO_Type.MotorRun_C1_4, 0).Equals(IO_VALUE.HIGH) &&
IOManager.IOValue(IO_Type.MotorRun_679, 0).Equals(IO_VALUE.HIGH) &&
IOManager.IOValue(IO_Type.MotorRun_23458, 0).Equals(IO_VALUE.HIGH))
{
return true;
}
return false;
}
public bool OutHyCanProLine()
{
if (IOManager.IOValue(IO_Type.MotorRun_679, 0).Equals(IO_VALUE.HIGH) &&
IOManager.IOValue(IO_Type.MotorRun_23458, 0).Equals(IO_VALUE.HIGH))
{
return true;
}
return false;
}
private DateTime preIoTimerOutTime = DateTime.Now;
private void IOTimeOutProcess()
{
try
{
TimeSpan span = DateTime.Now - preIoTimerOutTime;
if (span.TotalSeconds > 1 && alarmType.Equals(LineAlarmType.IoSingleTimeOut))
{
preIoTimerOutTime = DateTime.Now;
if (runStatus < LineRunStatus.Runing || isInSuddenDown || isNoAirCheck)
{
return;
}
//若BOX和移栽都没有在等待Io的过程中则此Io超时异常可能已经处理过
if (MoveInfo.IsInWait.Equals(false) && T3C1_MoveInfo.IsInWait.Equals(false))
{
LogUtil.info(Name + "清理信号超时报警【" + WarnMsg + "】 ");
alarmType = LineAlarmType.None;
SetWarnMsg("");
}
}
}
catch (Exception ex)
{
LogUtil.error("IOTimeOutProcess出错：", ex);
}
}
private DateTime preRWTime = DateTime.Now;
private void CheckWait(LineMoveInfo checkWaitInfo)
{
try
{
List<WaitResultInfo> list = checkWaitInfo.WaitList;
if (list.Count <= 0)
{
checkWaitInfo.EndStepWait();
return;
}
//当等待超过一分钟时，需要打印提示
TimeSpan span = DateTime.Now - checkWaitInfo.LastSetpTime;
string NotOkMsg = "";
bool isOk = true;
if (checkWaitInfo.OneWaitCanEndStep)
{
isOk = false;
}
foreach (WaitResultInfo wait in list)
{
if (wait == null || wait.IsEnd)
{
continue;
}
NotOkMsg = " [" + wait.ToStr() + "] ";
if (wait.WaitType.Equals(WaitEnum.W002_IOValue))
{
NotOkMsg = " [" + Config.GetDisplayName(wait.IoType) + "=" + wait.IoValue + "] ";
wait.IsEnd = IOValue(wait.IoType).Equals(wait.IoValue);
if (!wait.IsEnd)
{
TimeSpan rwSpan = DateTime.Now - preRWTime;
//一分钟还未检测到
if (span.TotalSeconds > LineManager.Config.IOSingle_TimerOut && NoAlarm())
{
ConfigIO io = baseConfig.getWaitIO(wait.IoType);
string warnMsg = checkWaitInfo.Name + "[" + checkWaitInfo.MoveStep + "]等待" + NotOkMsg + " 超时";
SetWarnMsg(warnMsg, checkWaitInfo.GetStepDes() + "_超时报警", checkWaitInfo);
Alarm(LineAlarmType.IoSingleTimeOut);
//LogUtil.error(WarnMsg, 901);
}
//超过报警时长
else if (rwSpan.TotalSeconds > 5 && span.TotalSeconds > 6 && span.TotalSeconds < LineManager.Config.IOSingle_TimerOut * 2)
{
preRWTime = DateTime.Now;
string msg = checkWaitInfo.Name + " " + NotOkMsg + "已等待 " + Math.Round(span.TotalSeconds, 1) + "秒，重写DO：";
bool isLog = false;
foreach (WaitResultInfo ww in list)
{
if (ww != null && ww.WaitType.Equals(2) && baseConfig.DOList.ContainsKey(ww.IoType))
{
if (IOManager.DOValue(ww.IoType, baseConfig.Id).Equals(ww.IoValue).Equals(false))
{
isLog = true;
IOMove(ww.IoType, ww.IoValue);
msg += ww.ToStr() + "，";
}
}
}
if (isLog)
{
LogUtil.error(msg);
}
}
if (!checkWaitInfo.OneWaitCanEndStep)
{
isOk = false;
break;
}
}
}
else if (wait.WaitType.Equals(WaitEnum.W003_Time))
{
wait.IsEnd = (span.TotalMilliseconds >= wait.TimeMSeconds);
}
else if (wait.WaitType.Equals(WaitEnum.W008_InStoreCheckOK))
{
string posId = checkWaitInfo.MoveParam.PosId;
int id = checkWaitInfo.MoveParam.GetStoreId();
wait.IsEnd = LineServer.RightInPosId(id, posId);
}
else if (wait.WaitType.Equals(WaitEnum.W009_BoxCanInstore))
{
int storeId = checkWaitInfo.MoveParam.GetStoreId();
wait.IsEnd = LineServer.BoxCanReviceTray(storeId,out NotOkMsg);
}
//else if (wait.WaitType.Equals(WaitEnum.W010_SWCanTopUp))
//{
// //wait.IsEnd = SwCanUpMove(wait.TargetPosition);
//}
if (wait.IsEnd)
{
if (checkWaitInfo.OneWaitCanEndStep)
{
isOk = true;
break;
}
}
else
{
if (!checkWaitInfo.OneWaitCanEndStep)
{
isOk = false;
break;
}
}
}
if (isOk)
{
checkWaitInfo.EndStepWait();
ClearStepAlarm(checkWaitInfo.GetStepDes());
}
else if (span.TotalSeconds > checkWaitInfo.TimeOutSeconds)
{
string warnMsg = checkWaitInfo.Name + "[" + checkWaitInfo.MoveStep + "][" + NotOkMsg + "]已等待[" + FormUtil.GetSpanStr(span) + "] ";
SetWarnMsg(warnMsg, checkWaitInfo.GetStepDes() + "_超时报警", checkWaitInfo);
//LogUtil.error(WarnMsg, 900);
Alarm(LineAlarmType.IoSingleTimeOut);
}
}
catch (Exception ex)
{
LogUtil.error(checkWaitInfo.Name + " [" + checkWaitInfo.MoveStep + "] CheckWait 出错：", ex);
}
}
#endregion
#region 出入库
public override bool StartOutStoreMove(InOutParam param)
{
return true;
}
protected override void OutStoreProcess()
{
}
public override bool StartInStoreMove(InOutParam param)
{
return true;
}
protected override void InStoreProcess()
{
}
#endregion
#region IO操作
private void InOutLog(string msg)
{
LogUtil.debug(Name + msg);
}
private bool IsDoValue(string ioType, IO_VALUE value)
{
if (IOManager.DOValue(ioType, 0).Equals(value))
{
return true;
}
return false;
}
#endregion
#region 料仓出入库逻辑处理
/// <summary>--
/// BOX出入库完成事件
/// </summary>
public void boxBean_OutStoreEnd(int storeId, InOutParam param)
{
MoveEquip moveEquip = MoveEquipMap[storeId];
string posId = param != null ? param.PosId : "";
if (moveEquip.IsDebug)
{
LogUtil.error(param.ToStr() + " 已经完成出库，" + moveEquip.Name + "当前正在调试中，不继续操作！");
return;
}
//料仓出库完成，移栽装置开始出库检测
if (moveEquip.IsDebug == false && moveEquip.MoveInfo.MoveType == LineMoveType.None && moveEquip.runStatus == LineRunStatus.Runing)
{
LogUtil.info(param.ToStr() + " 已经完成出库，开始" + moveEquip.Name + "出库！");
bool result = moveEquip.StartOutStoreMove(param);
if (!result)
{
LogUtil.info(Name + " 执行出库【" + param.ToStr() + "】失败， 加入等待队列");
moveEquip.AddWaitOutInfo(param);
}
}
else if (moveEquip.MoveInfo.MoveType.Equals(LineMoveType.OutStore) && moveEquip.MoveInfo.MoveParam != null && moveEquip.MoveInfo.MoveParam.PosId.Equals(posId))
{
LogUtil.info(param.ToStr() + "已经完成出库，" + moveEquip.Name + "正在【" + posId + "】出库中，库位号重复，不处理！");
}
else
{
LogUtil.info(param.ToStr() + "已经完成出库，" + moveEquip.Name + "正在忙碌中，把出库信息放入列表中！");
moveEquip.AddWaitOutInfo(param);
}
}
/// <summary>
/// 判断移栽当前是否处于可出库状态
/// </summary>
/// <param name="id"></param>
/// <returns></returns>
public bool CanOutStore(int id)
{
if (!NoErrorAlarm())
{
return false;
}
if (!MoveEquipMap.ContainsKey(id))
{
return false;
}
if (LineManager.DisGetWare)
{
return false;
}
MoveEquip move = MoveEquipMap[id];
if (!move.NoAlarm() || move.waitInStoreList.Count > 0 || move.IsDebug || move.waitOutStoreList.Count > 0)
{
return false;
}
if (runStatus.Equals(LineRunStatus.Runing) || runStatus.Equals(LineRunStatus.Busy))
{
if (move.MoveInfo.MoveType.Equals(LineMoveType.None) && move.runStatus.Equals(LineRunStatus.Runing))
{
//如果移栽已拦截到自己入库的托盘，不能出库
if (move.SecondMoveInfo.MoveType.Equals(LineMoveType.Fixture) &&
move.SecondMoveInfo.MoveStep >= LineMoveStep.MIO_05_WaitTime &&
move.SecondMoveInfo.MoveStep <= LineMoveStep.MO_14_TopDown
)
{
return false;
}
return true;
}
//前进后退气缸后退以后才可以出库
else if (move.runStatus.Equals(LineRunStatus.Busy) && move.MoveInfo.MoveType.Equals(LineMoveType.OutStore))
{
if (move.MoveInfo.MoveStep >= (LineMoveStep.MO_60_CylinderDown))
{
return true;
}
else if (move.MoveInfo.IsStep(LineMoveStep.MO_59_CylinderAfter) && move.MoveInfo.IsInWait.Equals(false)
&& move.CylinderIsOk(IO_Type.BeforeAfterCylinder_Before, IO_Type.BeforeAfterCylinder_After))
{
return true;
}
}
}
return false;
}
/// <summary>
/// 判断指定的移栽是否可以入库
/// </summary>
/// <returns></returns>
public bool CanIntore(int id)
{
if (!NoErrorAlarm())
{
return false;
}
if (!MoveEquipMap.ContainsKey(id))
{
return false;
}
MoveEquip move = MoveEquipMap[id];
if (move.IsDebug)
{
return false;
}
if (runStatus > LineRunStatus.Wait && move.runStatus > LineRunStatus.Wait)
{
return true;
}
return false;
}
#endregion
#region 上料机构托盘到位验证及放行
/// <summary>
/// 上料机构，判断对应的空托盘是否准备完成
/// </summary>
/// <param name="deviceID">上料机构ID</param>
/// <param name="trayNum">空托盘号</param>
/// <returns></returns>
internal bool TrayIsReady(int deviceID, out int trayNum)
{
trayNum = -1;
bool isDebug = AllEquipMap[deviceID].IsDebug;
if (deviceID.Equals(103))
{
if (T3C1TrayIsReady())
{
trayNum = T3C1_TrayNum;
return true;
}
//TODO 调试模式直接返回true
if (IsDebug && runStatus <= LineRunStatus.Wait)
{
return true;
}
}
else
{
foreach (HYEquipBase hy in HYEquipMap.Values)
{
if (hy.Config.WorkDeviceId.Equals(deviceID))
{
if (hy.TrayIsReady())
{
trayNum = hy.currTrayNum;
return true;
}
//TODO 调试模式直接返回true
if (IsDebug && hy.runStatus <= LineRunStatus.Wait)
{
return true;
}
}
}
}
return false;
}
/// <summary>
/// 上料机构，料盘已放入托盘，托盘可以离开
/// </summary>
/// <param name="deviceID"></param>
internal void TrayCanLeave(int deviceID)
{
if (deviceID.Equals(103))
{
T3C1TrayCanLeave();
}
else
{
foreach (HYEquipBase hy in HYEquipMap.Values)
{
if (hy.Config.WorkDeviceId.Equals(deviceID))
{
hy.TrayCanLeave();
break;
}
}
}
}
#endregion
internal bool Move5CanStop2Down(int deviceId)
{
if (!deviceId.Equals(5))
{
return true;
}
if (HYEquipMap.ContainsKey(208))
{
HY_C1Line hy8 = (HY_C1Line)HYEquipMap[208];
return hy8.Move5Stop2Down();
}
return false;
}
//internal void Move5Stop2Down(int deviceId)
//{
// try
// {
// if (!deviceId.Equals(5))
// {
// return;
// }
// if (HYEquipMap.ContainsKey(208))
// {
// HY_C1Line hy8 = (HY_C1Line)HYEquipMap[208];
// if (hy8.runStatus > LineRunStatus.Wait && hy8.MoveInfo.MoveType.Equals(LineMoveType.None))
// {
// LogUtil.debug("进仓05托盘离开，" + hy8.Name + "开始等待托盘检测信号 HY03_FrontStopUp");
// hy8.HY03_FrontStopUp();
// }
// }
// }
// catch (Exception ex)
// {
// LogUtil.error("Move5Stop2Down[" + deviceId + "]出错：" + ex.ToString());
// }
//}
}
}